background image

23

8.  MAINTENANCE

8.1 Fault finding during commissioning

If a BA338C fails to function during commissioning
the following procedure should be followed:

Symptom

Cause

Check:

No display

Incorrect
wiring
Note:
Terminals 2, 4,
6 & 8 are
interconnected
within the
BA338C

That there is
between 10 and
28V on  terminals
1 & 2 with terminal
1 positive.

Flow indicator

not rotating

No input
pulses,
incorrect input
terminals
used, or
incorrect type
of input
selected

That BA338C has
been calibrated for
the correct input.

That input signal
polarity is  correct.

Flow indicator

rotating but

incorrect rate

display

Incorrect
calibration

Input below
clip-off
threshold

That rate scale
factor and
timebase are
correctly
programmed.

Clip-off threshold is
set correctly.

Unstable rate

display

Noisy pulse
input signal

Source of electrical
noise and try to
eliminate or
increase rate filter.

Correct rate

display but

incorrect total

display

Incorrect
calibration

Remote reset
switch
contacts
closed

That total scale
factor is correctly
programmed.

That ‘RESET’
annunciator is not
activated.  If it is,
check reset wiring
and switch.

Unable to

enter

programme

mode

Incorrect
security code

That the correct
security code is
being used, or fit
security link in
override position.
See Fig 10

Clip-off does

not function

and 4/20mA

output is

constantly

3.5mA

Clip-off  &
4/20mA have
been
automatically
reset to zero
following
change of rate
display
calibration

Re-enter required
clip-off and
4/20mA output
calibration.

Alarms do not

function

Alarms have
been disabled
following
calibration
change

Re-enable both
alarms.

8.2  Fault finding after commissioning

ENSURE PLANT SAFETY BEFORE

STARTING MAINTENANCE

Live maintenance is permitted on
intrinsically safe equipment installed in a
hazardous area, but only certified test
equipment should be used unless a gas
clearance certificate is available.

If a BA338C fails after it has been functioning
correctly, the following table may help to identify
the cause of the failure.

Symptom

Cause

Check:

No display

No power
supply.

That there is
between 10 and
28Von terminals 1
& 2.

Flow indicator

not rotating

No input
pulses

Output from
flowmeter

Wiring between
flowmeter and
BA338C

Flow indicator

rotating, but

rate display

indicates zero

and there is

no totalsiation

Input below
clip-off
threshold

Clip-off threshold
and if necessary
adjust.

Unstable rate

display

Noisy pulse
input signal

Source of electrical
noise and try to
eliminate, or
Increase rate filter.

If this procedure does not reveal the cause of the
fault, it is recommended that the instrument is
replaced.

8.3  Servicing

We recommend that faulty BA338C rate totalisers
are returned to BEKA associates or to our local
agent for repair.

8.4 Routine maintenance

The mechanical and electrical condition of the
instrument should be regularly checked.  Initially
annual inspections are recommended, but the
inspection frequency should be adjusted to suit the
environmental conditions.

8.5  Guarantee

Instruments which fail within the guarantee period
should be returned to BEKA associates or our local
agent.  It is helpful if a brief description of the fault
symptoms is provided.

8.6  Customer comments

BEKA associates is always pleased to receive
comments from customers about our products and
services.  All communications are acknowledged
and whenever possible, suggestions are
implemented.

Summary of Contents for BA338C

Page 1: ...ry 2011 Certification information label Rate display Annunciators for optional alarms Rotating flow indicator Total display BA338C Intrinsically safe Externally powered pulse input panel mounting rate...

Page 2: ...te interval 6 5 Type of input 6 6 Position of the decimal points 6 7 Lower display 6 8 Rate scale factor 6 9 Timebase 6 10 Rate filter 6 11 Total scale factor 6 12 Clip off 6 13 Local reset 6 14 Reset...

Page 3: ...ost any pulse output flowmeter The total display may be reset to zero by a remote switch contact or from the front panel push buttons Optional accessories enable the flow rate to be transmitted to oth...

Page 4: ...fied Body Intertek Testing Services ITS confirming compliance with the European ATEX Directive 94 9 EC for Group II Category 1 gas atmospheres EEx ia IIC T5 The instrument bears the Community Mark and...

Page 5: ...lvanic isolator connected to terminals 3 and 4 The two system certificates specify maximum permitted cable parameters when 28V 300 devices are used 3 3 2 Contact 2 wire proximity detector or open coll...

Page 6: ...nfirming that it complies with the requirements for Group II Category 1 G EEx ia IIC T5 Tamb 40 to 60o C specified in the ATEX Directive When connected to a suitable system the BA338C may be installed...

Page 7: ...uit that is used for all BA338C installations protected by Zener barriers For simplicity connections for the optional pulse output 4 20mA output and backlight are included in the appendix to this manu...

Page 8: ...tified intrinsically safe voltage source within the hazardous area which can withstand a 500V rms insulation test to earth for one minute and has output parameters equal to or less than Uo 28V dc Io 1...

Page 9: ...is used to transfer the signal to the rate totaliser in the hazardous area Fig 5 Pulse source in safe area 4 3 1 Power supply Any certified galvanic isolator may be used to power the BA338C providing...

Page 10: ...ces should be connected to terminals 3 and 4 These terminals comply with the requirements for simple apparatus They may be directly connected to any certified intrinsically safe voltage source within...

Page 11: ...ent secured with four panel mounting clips The BA338C liquid crystal display has maximum contrast when viewed from directly ahead and slightly below the centre line of the instrument For reflective di...

Page 12: ...ith the requirements of the European EMC Directive 2004 108 EEC For specified immunity all wiring should be in screened twisted pairs To prevent circulating currents cable screens should only be earth...

Page 13: ...decimal points Moving the position of a decimal point in a scale factor will therefore affect the instrument calibration The BA338C updates its total flow calculation twice per second If the instrumen...

Page 14: ...14...

Page 15: ...AY 2 Lower display Turns the loweer display which normally shows rate on or off See section 6 7 Display Description of function SCALE r Rate Scale Factor Defines the arithmetic relationship between th...

Page 16: ...sing Up or Down will scroll through the five options UOLts Voltage pulse input Threshold 1V and 3V 5kHz max Input terminals 3 and 4 COIL Low voltage pulse Threshold 20mV peak 5kHz max Input terminals...

Page 17: ...on the decimal point in the rate scale factor move the flashing digit to the left hand side of the required decimal point position and simultaneously press the Up and Down buttons When the required ra...

Page 18: ...next digit To position the decimal point in the scaling factor move the flashing digit to the left hand side of the required decimal point position and simultaneously press the Up and Down buttons Wh...

Page 19: ...6 15 Security code CodE The calibration and conditioning of the instrument may be protected by a four digit security code which must be entered before access to the programme menu is granted New inst...

Page 20: ...nput Using the Up or Down button scroll through the main menu until InPut is displayed then press P to reveal the existing setting Select COIL the input for a magnetic pick off using the Up or Down bu...

Page 21: ...c metre so the BA338C is required to display 1 cubic metre for every 1 050 x 1 000 pulses received SCALE t should therefore be set to 1 050 000 Select SCALE t from the main menu and press P which will...

Page 22: ...trument to the CLr Gtot prompt in the main menu Step 12 Define the security code Defining a security code prevents unauthorised access to the programme functions Select COdE from the main menu and pre...

Page 23: ...alarms 8 2 Fault finding after commissioning ENSURE PLANT SAFETY BEFORE STARTING MAINTENANCE Live maintenance is permitted on intrinsically safe equipment installed in a hazardous area but only certif...

Page 24: ...status of both alarms If an alarm delay or silence time has been selected the annunciator will flash during the delay or silence period Programmable functions for each alarm include adjustable setpoin...

Page 25: ...ay Description of function EnbL Alarm enable Enables or disables the alarm function without changing the alarm parameters See section 9 3 4 tYPE Type of alarm Defines whether the alarm operates on the...

Page 26: ...or the alarm type has been changed Both alarms must therefore be enabled after calibration changes 9 3 5 Type of alarm tYPE Alarm 1 and Alarm 2 may both be rate or total alarms or one may be conditio...

Page 27: ...resis select HStr from the alarm menu and press P which will reveal the existing figure Each digit can be adjusted using the Up and Down push buttons and the P button to move to the next digit When th...

Page 28: ...l disable the security code allowing direct access to the setpoints in the display mode by pressing the P and Up buttons simultaneously New instruments with alarms are supplied with the security code...

Page 29: ...ght powered by Zener barrier The display brilliance depends upon the current flowing through the backlight This is determined by the supply voltage and the end to end resistance of the Zener barrier o...

Page 30: ...ce and inductance specified by the system certificate of the circuit connected to the BA338C Fig 16 shows how the pulse output circuit may be powered from the BA338C supply to drive a counter in the s...

Page 31: ...the rate display by the d P function The value of the flashing digit may be changed by pressing the Up or Down buttons When this digit is set as required pressing P will transfer control to the next...

Page 32: ...4 Fault finding during commissioning 8 1 after commissioning 8 2 FILtEr 6 10 Flow indicator 2 3 FM Approval Appendix 1 Galvanic isolators 4 3 Gas groups 3 5 Grand total 2 2 clear 6 14 Guarantee 8 5 HI...

Page 33: ...d with the following gases Intrinsic Safety Division 1 or 2 Class I Group A B Group C Group D Zone 0 1 or 2 Class 1 Group IIC Group IIB Group IIA The FM entity parameters are similar to the ATEX param...

Page 34: ...34...

Page 35: ...35...

Page 36: ...36...

Page 37: ...37...

Page 38: ...38...

Page 39: ...39...

Page 40: ...40...

Page 41: ...41...

Reviews: