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CUTTING RECOMENDATIONS

NOTE:THE CUTTING SPEEDS GIVEN BELOW ARE GUIDELINES ONLY

MATERIAL

MATERIAL DESIGNATION

DIN

MATERIAL

NO

CUTTING SPEED

COOLANT

SPECIAL

LG-SUPER

BI-

METAL

EMULSION

CUTTING OIL

YES

NO

STRUCTUAL STEEL

ST 35 – ST 42

1.0308-

0077

40 - 55

60 - 80

1:10

X

ST 350 – ST 70

1.0052-

0070

30 - 45

50 - 70

1:20

X

HARDENING STEEL

C 10 - C 16

1.0301-

0401

45 - 65

60 - 90

1:10

X

14 NICR 14

1.5752

30 - 40

40 – 50

1:10

X

21 NICR MO 2

1.6523

30 - 45

45 - 55

1:10

X

16 MRCR 5

1,7131

30 - 45

50 - 65

1:10

X

NITRICTED STEEL

(HEAT TREATED)

34 CRAL 6

1,8504

------

20 - 35

1:20

X

34 CR AL NI 7

1,8550

------

20 - 35

1:20

X

FREE CUTTING STEEL

9 S 20

1,0711

45 - 65

70 - 120

1:10

X

HEAT TREATABLE STEEL

C 35 C 45

1,0501-

0503

35 - 55

55 - 75

1:20

X

41 CR 4

1,7035

35 - 35

40 - 60

1:20

X

40 MN 4

1,5038

35 - 45

50 - 65

1:20

X

42 CRMO 4

1,7225

30 - 40

35 - 50

1:20

X

36 NI CR 6

1,5710

30 - 40

50 - 60

1:20

X

24 NI CR 14

1,5754

25 - 35

40 - 60

1:20

X

BALL BEARING STEEL

100 - CR 6

1,3505

25 - 35

50 - 65

1:30

X

105 – CR 4

1,3503

25 - 35

50 - 65

1:30

X

100 – CRMO 6

1,3520

20 - 30

40 - 50

1:30

X

SPRING STEEL

65 SI 7

1,0906

30 - 40

40 - 60

1:30

X

50 CRV 4

1,8159

30 - 40

40 - 60

1:30

X

UNALLOYED TOOL STEEL

C 80 W 1

1,1525

25 - 35

50 - 60

1:30

X

C 125 W 1

1,1560

20 - 30

20 - 35

1:30

X

C 105 W 2

1,1645

25 - 35

40 - 50

1:30

X

ALLOYED TOOL STEEL

105 CR 5

1,2060

30 - 40

50 - 60

1:30

X

X 210 CR 12

1. 2080

------

20 - 35

------

X

X 40 CR MO V 51

1,2344

20 - 30

30 - 40

1:30

X

X 210 CR W 12

1,2436

------

20 - 30

------

X

X 165 CR MP V 12

1,2601

------

20 - 35

1:30

X

56 NICRMOV 7

1,2714

25 - 30

20 - 40

1:30

X

100 CRMO 5

1,2303

20 - 30

35 - 45

1:30

X

X 32 CRMOV 33

1,2365

20 - 30

30 - 45

1:20

X

HIGH SPEED STEEL

S 5-6-2

1,3343

------

25 - 40

1:30

X

S 5-6-2-5

1,3243

------

25 - 40

1:30

X

S 18-0-1

1,3355

------

25 - 40

1:30

X

S 18-1-2-10

1,3265

------

25 - 40

1:30

X

VALVE STEEL

X 45 CRSI 93

1,4718

------

30 - 40

1:20

X

X 45 CRNIW 189

1,4873

------

30 - 40

1:20

X

HIGH TEMPERATURE 

STEEL

CRNI 2520

1,4843

------

25 - 40

1:10

X

X 20 CRMOV 211

1,4922

------

25 - 40

1:10

X

X5 NICRTI 2615

1,4980

------

25 - 40

1:10

X

HEAT RESISTING STEEL

X 10 CRAL 7

1,4713

------

20 - 35

1:10

X

X 15 CRNISI 25 / 20

1,4841

------

20 - 35

1:10

X

X 10 CRSI 6

1,4712

------

20 - 35

1:10

X

STAINLESS AND ACID 

RESISTING STEEL

X 5 CRNI 189

1,4301

------

25 - 35

1:10

X

X 10 CRNIMPT 1810

1,4571

------

25 - 35

1:10

X

X 10 CR 13

1,4006

------

25 - 35

1:10

X

X 5 CRNIMO 1810

1,4401

------

25 - 35

1:10

X

STEEL CASTING

GS – 38

30 - 40

50 - 60

1:50

X

GS – 60

30 - 40

50 - 60

1:50

X

CAST IRON

GG – 16

30 - 40

40 - 50

------

X

GG – 30

30 - 40

40 - 50

------

X

GTW – 40

30 - 40

40 - 50

------

X

GTS – 65

30 - 40

40 - 50

------

X

HIGH TEMPERATURE 

NICKEL ALLOYS

NIMONIC

2,4631

------

15 - 25

1:10

X

HASTELLOY

X 2.4972

------

15 - 25

1:10

X

INCONEL

2,4640

------

15 - 25

1:10

X

ALUMINIUM ALLOYS

AL 99,5

3,0255

80 - 300

100 - 700

1:10

X

ALMG 3

3,3535

80 - 300

100 - 700

1:10

X

BRONZE / TIN BRONZE

CUSN 6

2,1020

50 - 70

70 - 100

1:50

X

G – CUSN 10

2,1050

50 - 70

70 - 100

1:50

X

ALUMINIUM - BRONZE

CUAL 8

2,0920

30 - 45

50 - 70

1:30

X

CUAL 8 FE 38

2,0920,60

30 - 40

40 - 50

1:20

X

RED BRASS

G – CUSN 10 ZN

2,1086,01

30 - 45

70 - 100

1:50

X

G – CUSN 5 ZN PB

2,1096,01

30 - 45

70 - 100

1:50

X

BRASS

CUZN 10

2,0230

80 - 200

100 - 300

1:50

X

CUZN 31 S

2,0490

80 - 200

100 - 300

1:50

X

Summary of Contents for BMSY 360CGH

Page 1: ......

Page 2: ...expires the warranty and the manufacturer will be freed from any responsibility Any kind of alteration on the machine ends the warranty and the manufacturer becomes free from every kind of responsibil...

Page 3: ...e carried out by qualified personnel The machine must only be operated by a technically trained and experienced operative who is also instructed in safety at work procedures Any adjustments cleaning r...

Page 4: ...ol the machine Please be sure that the teeth of the band are looking to correctdirection Don t leave the band on the ground or any place that is dangerous for other people Be careful when using the ma...

Page 5: ...STEMLER VE BILE ENLERI I IN G VENLIK KURALLARI VE GENEL KURALLAR EN ISO 13849 1 2008 AC 2009 SAFETY OF MACH INERY SAFETY RELATED PARTS OF CONTROL SYSTEMS PART 1 GENERAL PR INCIPLES FOR DES IGN MAKINEL...

Page 6: ...e and arm withdraw point There is necessary and enough warnings in the manual Warning sign has been put at related section There might be the risk of hand arm incerceration between arm and ear when mo...

Page 7: ...temper with the safety devices and guards on the machine C Do not remove any of the safety devices and guards on the machine Always make sure that safety devices and guards are remounted after their t...

Page 8: ...h 60 Round Rund mm 305 Flat Flach mm 305 x 360 Square Vierkant mm 305 Main Drive Motor Hauptmotor kW 3 Hydraulic Motor Hydraulikmotor kW 0 55 Coolant Motor K hlmittelpumpe kW 0 12 Chip Conveyor Motor...

Page 9: ...iate to en iso 3476 Values for noise are level of issue and it doesn t state it s on safe working level Even there is a connection betweeen ssue and exposure levels this can not be used safely to deci...

Page 10: ...to balance with 4pcs m12 screws that are on the legs you should fix it with 13 steel pins Balancing The Machine balancing the machine can be achieved by using the height adjustable screws The machine...

Page 11: ......

Page 12: ...UTTON START THE CUTTING STOP BUTTON STOPS THE CUTTING SIGNAL BUTTON SHOW SIF THERE IS A PROBLEM AT THE MACHINE COOLANT BUTTON IT IS USED TOL ET THE COOLANT LIQUID FLOW BOW UP BUTTON MOVES THE BOW UP M...

Page 13: ...icator of manometer must be in the green area area ii If the indicator is in one of the red area this means that t he tension of the blade is not in the acceptable level and it may cause unwanted resu...

Page 14: ...turn on the coolant accord ng to your need 13 Due to the mater al detect on sensors on the mach ne approached to the mater al fastly and then passes to the speed wh ch s adjusted by the valve 14 When...

Page 15: ...h sets the top point that bandsaw reaches 5 Digital Angle Encoder It is using for reading the angle of bow 8 Fotocell this switch starts the main motor when the blade approaches to the material about...

Page 16: ...ft and flat 5 manometer should be between bar 6 Clean the tens on ng sl de flats Monthlty Maintenance A check the ch p brush B f ll grease o l from the hole on the tent on ng shaft C check the t ghtne...

Page 17: ...d not be used for cutting casting Specific periods of time at least once a month coolant should be drained and clean chips f amount of coolant is not enough add to the tank 4 liters of tank capacity C...

Page 18: ...2 1 2436 20 30 X X 165 CR MP V 12 1 2601 20 35 1 30 X 56 NICRMOV 7 1 2714 25 30 20 40 1 30 X 100 CRMO 5 1 2303 20 30 35 45 1 30 X X 32 CRMOV 33 1 2365 20 30 30 45 1 20 X HIGH SPEED STEEL S 5 6 2 1 334...

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Page 22: ...360CGH 001 034 FIXED JAW 011 360CGH 001 011 NUT 035 360CGH 001 035 M12X40 INBUS 012 360CGH 001 012 M8 NUT 036 360CGH 001 036 M16x50 INBUS 013 360CGH 001 013 M12X30 INBUS 037 360CGH 001 037 SHAFT CONN...

Page 23: ...002 M12x30 IMBUS 003 360CGH 002 003 M6 INBUS 004 360CGH 002 004 EXCENTRIC SHAFT FOR BEARING 005 360CGH 002 005 BEARING 62202 006 360CGH 002 006 SEGMENT 471 14 007 360CGH 002 007 LINEAR SLEDGE 30X35X10...

Page 24: ...H 003 003 LOCKING FLAT 004 360CGH 003 004 1 8 REKOR 005 360CGH 003 005 M8X110 INBUS 006 360CGH 003 006 STOPPER 007 360CGH 003 007 WHEEL 008 360CGH 003 008 O RING 009 360CGH 003 009 BRASS 010 360CGH 00...

Page 25: ...MPACT SET 009 360CGH 004 009 O RING 49X3 010 360CGH 004 010 DUST SEAL 30X38 011 360CGH 004 011 OIL SEAL 30X40X8 012 360CGH 004 012 UP COVER 013 360CGH 004 013 BAND 2X10 014 360CGH 004 014 O RING 49X3...

Page 26: ...360CGH 005 011 RING 012 360CGH 005 012 8X30 PIN 013 360CGH 005 013 CONNECTION BLOCK 014 360CGH 005 014 M12X40 INBUS 015 360CGH 005 015 TENSION BLOCK FLAT 016 360CGH 005 016 12 RONDEL 017 360CGH 005 0...

Page 27: ...X60 006 360CGH 006 06 SEAL 80X110X13 007 360CGH 006 07 RING DIN472 110 008 360CGH 006 08 BEARING NJ 212 009 360CGH 006 09 OUTER RING 010 360CGH 006 10 BEARING RS 6212 011 360CGH 006 11 BODY 012 360CGH...

Page 28: ...8 M6 X6 SESTKUR 009 360CGH 007 09 BEARING INNER SHAFT 010 360CGH 007 10 6002 BEARING 011 360CGH 007 11 M8 NUT 012 360CGH 007 12 M8X40 BOLT 013 360CGH 007 13 M12X50 INBUS 014 360CGH 007 14 WASHER 015 3...

Page 29: ...008 360CGH 008 08 6002 BEARING 009 360CGH 008 09 BEARING INNER SHAFT 010 360CGH 008 10 MOVING CARBIDE BLOCK UPPER PLATE 011 360CGH 008 11 M8X25 INBUS 012 360CGH 008 12 M6X40 SESTKUR 013 360CGH 008 13...

Page 30: ...R SLEDGE 004 360CGH 009 04 LOWER FLAT 005 360CGH 009 05 UPPER FLAT 006 360CGH 009 06 FXING BLOCK 007 360CGH 009 07 M5X10 FIXING BOLT 008 360CGH 009 08 WASHER 009 360CGH 009 09 HANDLE 010 360CGH 009 10...

Page 31: ...010 09 GREASE UNION 010 360CGH 010 10 SLEDGE BLOCK 011 360CGH 010 11 BANT 2X10 012 360CGH 010 12 OIL SEAL 25X35X7 013 360CGH 010 13 PISTON HOLDER 014 360CGH 010 14 O RING 90X4 015 360CGH 010 15 BANT...

Page 32: ...0X40X8 012 360CGH 011 12 BAND 2X10 013 360CGH 011 13 ORING 42 86X3 53 014 360CGH 011 14 LOWER COVER 015 360CGH 011 15 INBUS M6X25 016 360CGH 011 16 INBUS M10X25 017 360CGH 011 17 LOWER FIXING PLATE 01...

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