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Mounting and wiring

KL6001

18

Version: 3.0.0

High Density Terminals (HD Terminals)

Fig. 9: High Density Terminals

The Bus Terminals from these series with 16 terminal points are distinguished by a particularly compact
design, as the packaging density is twice as large as that of the standard 12 mm Bus Terminals. Massive
conductors and conductors with a wire end sleeve can be inserted directly into the spring loaded terminal
point without tools.

Wiring HD Terminals

The High Density (HD) Terminals of the ELx8xx and KLx8xx series doesn't support pluggable
wiring.

Ultrasonically "bonded" (ultrasonically welded) conductors

Ultrasonically “bonded" conductors

It is also possible to connect the Standard and High Density Terminals with ultrasonically
"bonded" (ultrasonically welded) conductors. In this case, please note the tables concerning the
wire-size width below!

Summary of Contents for KL6001

Page 1: ...Documentation KL6001 Serial Interface RS232 C 3 0 0 2019 09 25 Version Date...

Page 2: ......

Page 3: ...ity 16 3 4 Connection 16 3 4 1 Connection system 16 3 4 2 Wiring 19 3 4 3 Shielding 20 3 5 ATEX Special conditions standard temperature range 20 3 6 ATEX Documentation 21 4 Configuration Software KS20...

Page 4: ...Table of content KL6001 4 Version 3 0 0...

Page 5: ...tion of products that have already been supplied may be made on the basis of the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT EtherCAT G EtherCAT G10 Ether...

Page 6: ...ained specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instructions are u...

Page 7: ...ure of the serial number WW YY FF HH WW week of production calendar week YY year of production FF firmware version HH hardware version Example with ser no 35 04 1B 01 35 week of production 35 4 year o...

Page 8: ...ackaging unit e g 1 10 etc Q 6 Q1 5 Batch number Optional Year and week of production 2P 14 2P401503180016 6 ID serial number Optional Present day serial number system e g with safety products 51S 12...

Page 9: ...The interface operates in conformity with the CCITT V 28 DIN 66 259 1 standards The device connected to the terminal communicates with the automation device via the Bus Coupler The active communicati...

Page 10: ...its user data 1 x 8 bits control status up to 5 x 8 bits user data are possible Configuration no address setting configuration via bus coupler or controller Current consumption from K bus 55 mA Weight...

Page 11: ...occurred If no process data is transmitted from the Bus Coupler for 100 ms the green LED goes out The TxD and RxD LEDs indicate the states of the signal lines Alternative output format for process dat...

Page 12: ...with highly insulating materials synthetic fibers plastic film etc Surroundings working place packaging and personnel should by grounded probably when handling with the devices Each assembly must be t...

Page 13: ...lock clicks onto the mounting rail If the terminals are clipped onto the mounting rail first and then pushed together without tongue and groove the connection will not be operational When correctly a...

Page 14: ...ents The six spring contacts of the K Bus E Bus deal with the transfer of the data and the supply of the Bus Terminal electronics The power contacts deal with the supply for the field electronics and...

Page 15: ...sting or to damage on the terminal e g disruptive discharge to the PE line during insulation testing of a consumer with a nominal voltage of 230 V For insulation testing disconnect the PE supply line...

Page 16: ...on both sides of the mounting rail with a mechanical fixture e g an earth terminal or reinforced end clamp The maximum total extension of the terminal segment without coupler is 64 terminals 12 mm mo...

Page 17: ...luggable connection level enables the complete wiring to be removed as a plug connector from the top of the housing for servicing The lower section can be removed from the terminal block by pulling th...

Page 18: ...s and conductors with a wire end sleeve can be inserted directly into the spring loaded terminal point without tools Wiring HD Terminals The High Density HD Terminals of the ELx8xx and KLx8xx series d...

Page 19: ...t toggle 2 The wire can now be inserted into the round terminal opening without any force 3 The terminal point closes automatically when the pressure is released holding the wire securely and permane...

Page 20: ...to the actual measured temperature values Observe the permissible ambient temperature range of 0 to 55 C for the use of Beckhoff fieldbus compo nents standard temperature range in potentially explosiv...

Page 21: ...3 6 ATEX Documentation Notes about operation of the Beckhoff terminal systems in potentially explosive ar eas ATEX Pay also attention to the continuative documentation Notes about operation of the Be...

Page 22: ...s Box Modules can be prepared before the commissioning phase Later on this configuration can be transferred to the terminal station in the commissioning phase by means of a download For documentation...

Page 23: ...es directly online The same high level dialogs and register access are available for this purpose as in the configuration phase The KS2000 offers access to the process images of the bus couplers and F...

Page 24: ...ler In the BK2000 Lightbus Coupler the control and status byte is mapped in addition to the data bytes This is always in the low byte on the offset address of the terminal channel With the KL6001 the...

Page 25: ...possible The KS2000 software is required if the terminal is to be reparameterized Fig 14 Mapping for Interbus Coupler example for KL6001 Other Bus Couplers and further information Further information...

Page 26: ...with 4 bytes of input and output data adjustable 2 to 6 bytes via R35 Note In the standard format the CT ST byte is used for register and process data communication Conditions I O offset High byte Low...

Page 27: ...yes Motorola format yes Word alignment yes 3 D1 D2 2 1 Ser CT ST D0 0 CT ST Key Complete evaluation The terminal is mapped with control and status byte Motorola format Motorola or Intel format can be...

Page 28: ...OM 5 4 Register description The registers can be read or written via the register communication They are used for the parameterization of the terminal General description of registers Complex terminal...

Page 29: ...register High byte not used Low byte Status of the receive channel Bit 0 7 Bit no Meaning Bit 0 1 The receive buffer has overflowed incoming data is lost Bit 1 1 A parity error has occurred Bit 2 1 A...

Page 30: ...cturer parameters are specific for each type of terminal They are programmed by the manufacturer but can also be modified by the controller The manufacturer parameters are stored in a serial EEPROM in...

Page 31: ...ssary for 0xFF to be written into the low byte here while the high byte HB provides the operator R33 R47 Registers that depend on the terminal type R33 Data Frame 0x0003 This register is used to set t...

Page 32: ...e Status Byte 2 bit Status Byte 2 is reset with Control Byte 3 Bit 7 15 not used do not change Note on bit 6 This feature is available for all terminals with software version 3x or higher The version...

Page 33: ...ter values are located in the following 2 data bytes The BK2000 is an exception here an unused data byte is inserted after the control or status byte and the register value is therefore placed on a wo...

Page 34: ...ction Control Byte for process data exchange The control byte is transmitted from the terminal to the controller It can be used in register mode REG 1 or in process data exchange REG 0 see note in the...

Page 35: ...en will new data be transmitted by the terminal to the controller Example Output Control byte Input Status byte Comment 00000000 0XXXX00X Start data transmission 0XXX000X 0011X01X The terminal instruc...

Page 36: ...gister number 9 with 00 1001bin The output data word byte 1 and byte 2 has no meaning during read access To change a register write the required value into the output word Input Data answer of the bus...

Page 37: ...is of no importance after the write access Any values still displayed are invalid II Read Register 31 check the set code word Output Data Byte 0 Control byte Byte 1 DataOUT1 high byte Byte 2 DataOUT1...

Page 38: ...the status byte that differs only in bit 0 6 from the value of the control byte The input data word byte 1 and byte 2 is of no importance after the write access Any values still displayed are invalid...

Page 39: ...te 2 contains 0x0000 for reactivating write protection Input Data answer of the bus terminal Byte 0 Status byte Byte 1 DataIN1 high byte Byte 2 DataIN1 low byte 0x9F 1001 1111bin 0xXX 0xXX Explanation...

Page 40: ...ckhoff components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 5246 963 0 Fax 49 5246 963 198 e mail info beckhoff com Beckhoff Support Suppo...

Page 41: ...ssembling of terminal 14 Fig 6 Power contact on left side 15 Fig 7 Standard wiring 17 Fig 8 Pluggable wiring 17 Fig 9 High Density Terminals 18 Fig 10 Connecting a cable on a terminal point 19 Fig 11...

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