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Beckhoff C7015, Manual

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Beckhoff C7015 Manual Download Page 39

Maintenance

C7015

39

Version: 1.0

7

Maintenance

 CAUTION

Risk of electric shock

Working on the Industrial PC while it is live can lead to electric shock.

• Switch off the supply voltage before cleaning the device.

Maintenance measures increase the efficiency of the device by ensuring long-term functionality. Cleaning
and maintenance of certain device components and the replacement of other device components contribute
to this.

Repair

Only the manufacturer may repair the device. If a repair should be necessary, contact Beckhoff Service (see
Chapter 10.1 

Service and support [

}

 44]

).

7.1

Cleaning

NOTE

Unsuitable cleaning agents

The use of unsuitable cleaning agents can damage the device.

• Only clean the Industrial PC as specified.

It is essential to observe the following aspects when cleaning the Industrial PC:

• Always keep the ventilation slots clear.

• Only use a vacuum cleaner to clean the PC. The Industrial PC does not have to be switched off for

this.

• Never use compressed air to clean the PC.

Summary of Contents for C7015

Page 1: ...Manual EN C7015 Industrial PC 2022 3 30 Version 1 0 ...

Page 2: ......

Page 3: ... OCT LED 16 3 3 2 PWR LED 17 3 3 3 HDD LED 17 3 3 4 TC LED 17 3 4 Name plate 18 3 5 Connection cable and accessories 19 4 Commissioning 24 4 1 Transport and unpacking 24 4 2 Assembly 25 4 2 1 Dimensions 26 4 2 2 Mounting the Industrial PC 27 4 2 3 Mounting EtherCAT P Box module 29 4 3 Connecting the Industrial PC 30 4 3 1 Grounding of the Industrial PC 31 4 3 2 Connecting cables and power supply 3...

Page 4: ...Table of contents C7015 4 Version 1 0 10 1 Service and support 44 10 2 Approvals 45 ...

Page 5: ...The configurations depicted may deviate from the standard Trademarks Beckhoff TwinCAT TwinCAT BSD TC BSD EtherCAT EtherCAT G EtherCAT G10 EtherCAT P Safety over EtherCAT TwinSAFE XFC XTS and XPlanar are registered and licensed trademarks of Beckhoff Automation GmbH Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the righ...

Page 6: ...regarding the safety notice may lead to death or serious injuries CAUTION Disregarding the safety notice may lead to minor injuries Warning of damage to property NOTE Disregarding the notice may lead to damage to property 2 2 Intended use The Industrial PC is designed for mounting inside a control cabinet or directly on a machine or plant It is intended for use as a control system for automation v...

Page 7: ...r loss please refer to the respective data sheet Ensure that only trained specialists with a control and automation engineering background operate the Industrial PC Use by unauthorized persons can lead to damage to property and loss of data Protect the power supply cable with a fuse with a max rating of 16 A The fuse serves to protect the supply line in the event of a short circuit In case of fire...

Page 8: ...orks The latter should be connected to the corporate network or the Internet only if appropriate protective measures have been set up In addition the recommendations from Beckhoff regarding appropriate protective measures should be observed Further information regarding information security and industrial security can be found in our https www beckhoff com secguide Beckhoff products and solutions ...

Page 9: ...ications among others diverse automation and visualization tasks extensive IoT tasks HMI applications axis control short cycle times high volume data handling complex diagnostics Condition Monitoring tasks other PC applications The basic configuration of the C7015 includes the following aspects Intel processor 1 x push pull Mini DisplayPort connection graphic adapter integrated in the Intel proces...

Page 10: ...he equipment of the Industrial PC 5 Ethernet LEDs Display of the activity and speed of the Ethernet interfaces 6 Status LEDs Status display for UPS OCT power SSD TwinCAT 7 Protective conductor connection PE Low resistance protective earthing and functional earthing of the Industrial PC 8 Mini DisplayPort X106 Transmission of the video signal 9 Ethernet interfaces RJ45 X103 X105 Connection of the I...

Page 11: ...rface is included in the scope of delivery X101 2 1 3 4 Fig 2 C7015_EtherCAT P interface pin numbering Table 2 EtherCAT P interface pin assignment Pin Signal Description 1 Tx LAN signal and GNDS 2 Rx LAN signal and GNDP 3 Rx LAN signal and peripheral voltage 24 V UP 4 Tx LAN signal and control voltage 24 V US On the housing of the PC there are the three LEDs of the EtherCAT P interface see Fig 3 T...

Page 12: ...24 V Power supply 3 P S Power status output 4 ON PC_ON input The connector for the power supply is specified for 8 A and can accommodate either wire cross sections up to 1 5 mm2 or up to 2 5 mm2 according to your selection Use 1 5 mm2 or 2 5 mm2 for long supply lines to achieve a low voltage drop on the supply lines There should be at least 22 V at the power supply plug of the Industrial PC so tha...

Page 13: ... 1 8 1 Fig 5 C7015_Ethernet interfaces pin numbering Table 5 Ethernet interface pin assignment Pin Signal Description 1 T2 Pair 2 2 T2 3 T3 Pair 3 4 T1 Pair 1 5 T1 6 T3 Pair 3 7 T4 Pair 4 8 T4 The LEDs of the LAN interfaces indicate the activity and the speed of the data transmission Mbit s The LED on the left indicates whether the interface is connected to a network If this is the case the LED li...

Page 14: ...re led out via the interface by default With the use of a level shifter cable the board switches the DisplayPort specification 1 1 automatically to HDMI signals X106 20 19 2 1 Fig 7 C7015_Mini DisplayPort pin numbering Table 6 Mini DisplayPort pin assignment Pin Connection Pin Connection 1 Ground 2 Hot Plug Detect 3 LVDS lane 0 4 Config 1 5 LVDS lane 0 6 Ground 7 Ground 8 Ground 9 LVDS lane 1 10 L...

Page 15: ...ication the channels only supply current up to 500 mA For higher power requirements devices with their own power supply must be used The USB interfaces are electronically protected X107 X108 4 3 2 1 5 6 7 8 9 4 3 2 1 5 6 7 8 9 Fig 8 C7015_USB interfaces pin numbering Table 7 USB interface pin assignment Pin Connection Shield GND 1 Vbus 2 D 3 D 4 GND 5 StdA_SSRX 6 StdA_SSRX 7 GND_DRAIN 8 StdA_SSTX ...

Page 16: ...ansmission quality of the UPS OCT signals UPS stands for the uninterruptible power supply One cable technology OCT enables the communication between PC and UPS to be transmitted together with the power supply so that only one cable is required The colors and flashing intervals have the following meanings Table 8 Meaning of the UPS OCT LED Color Flashing interval Meaning None Steadily lit No UPS OC...

Page 17: ...tarting start sequence is being run through Magenta Flashing 0 5 s S UPS capacitance test if S UPS exists Red magenta Flashing Checksum error during the I2C transmission in the bootloader Cyan Flashing 2 s contact Beckhoff Service 3 3 3 HDD LED The HDD LED indicates the activity of the storage medium The colors and flashing intervals have the following meanings Table 10 Meaning of the HDD LED Colo...

Page 18: ...e No Description 1 Manufacturer including address 2 Model the last four digits indicate the product variant 3 Serial number BTN 4 Date of manufacture 5 Mainboard 6 CPU 7 Main memory 8 Storage media 9 Power supply 24 VDC NEC class 2 10 MAC addresses of the Ethernet interfaces X103 X105 11 Symbols Note here are the symbols applicable to the device such as CE EAC UKCA The approvals of your device can...

Page 19: ...R 4 x 2 x AWG26 7 fixed installation green Cat 6A push pull V4 RJ45 plug straight IP65 67 8 pin push pull V4 RJ45 plug straight IP65 67 7 50 m C9900 K953 Industrial Ethernet EtherCAT cable PUR 4 x 2 x AWG26 7 fixed installation green Cat 6A push pull V4 RJ45 plug straight IP65 67 8 pin push pull V4 RJ45 plug straight IP65 67 10 00 m C9900 K954 Industrial Ethernet EtherCAT cable PUR 4 x 2 x AWG26 7...

Page 20: ...J45 plug straight IP20 7 50 m C9900 K964 Industrial Ethernet EtherCAT cable PUR 4 x 2 x AWG26 7 fixed installation green Cat 6A push pull V4 RJ45 plug straight IP65 67 8 pin RJ45 plug straight IP20 10 00 m C9900 K965 Industrial Ethernet EtherCAT cable PUR 4 x 2 x AWG26 7 fixed installation green Cat 6A push pull V4 RJ45 plug straight IP65 67 8 pin RJ45 plug straight IP20 15 00 m C9900 K966 Industr...

Page 21: ...ed PVC 2 x AWG26 2 x AWG24 fixed installation black push pull V4 USB A 2 0 plug straight IP65 67 USB B 2 0 plug straight IP20 5 00 m C9900 K986 USB cable shielded PVC 2 x AWG26 2 x AWG24 fixed installation black push pull V4 USB A 3 0 plug straight IP65 67 USB A 3 0 plug straight IP20 1 00 m C9900 K987 USB cable shielded PVC 2 x AWG26 2 x AWG24 fixed installation black push pull V4 USB A 3 0 plug ...

Page 22: ...4 pin open End 10 00 m C9900 K982 Power cable PUR 4 x 1 50mm drag chain suitable black push pull V4 power plug straight male IP65 67 4 pin open End 15 00 m C9900 K983 Power cable PUR 4 x 1 50mm drag chain suitable black push pull V4 power plug straight male IP65 67 4 pin open End 20 00 m C9900 K984 Power cable PUR 4 x 1 50mm drag chain suitable black push pull V4 power plug straight male IP65 67 4...

Page 23: ...900 K936 Power plug field assembly plastic 2 5mm AWG14 push pull V4 power plug black red straight male IP65 67 4 pole Crimp 1 pcs C9900 K937 Power plug field assembly plastic 1 5mm AWG16 push pull V4 power plug black red straight male IP65 67 4 pole Crimp 1 pcs C9900 K938 RJ45 plug field assembly shielded plastic 0 08 0 22mm AWG28 24 push pull V4 RJ45 plug black red straight male IP65 67 4 pole pi...

Page 24: ... of the Industrial PC in particular the original packaging can improve the vibration resistance during transport NOTE Hardware damage due to condensation Unfavorable weather conditions during transport can cause damage to the device Protect the device against moisture condensation during transport in cold weather or in case of ex treme temperature fluctuations Do not put the device into operation ...

Page 25: ...mental conditions specified for operation must be observed see chapter 9 Technical data 43 With the help of the flexible mounting concept you can align the cable feed according to the application requirements The mounting concept allows mounting via the rear panel as well as via the right side panel of the Industrial PC The C7015 can either be mounted inside a control cabinet or integrated outside...

Page 26: ...abinet All dimensions are in mm Figure 12 shows the dimensions of the C7015 with the flexible mounting concept 156 105 43 32 5 4 5 167 5 156 70 98 4 5 Fig 12 C7015_dimensions If you have mounted an EtherCAT P Box module directly on the Industrial PC this changes the dimensions Figure 13 shows the dimensions of the C7015 with mounted EtherCAT P Box module 98 167 5 79 5 70 156 Fig 13 C7015_dimension...

Page 27: ...g to the device dimensions of the PC see chapter 4 2 1 Dimensions 26 You need M5 screws for mounting After you have drilled the holes for the fastening screws on the corresponding wall you can now mount the Industrial PC using the mounting concept via the rear panel or the side panel Fig 14 C7015_Mounting with mounting concept To install the Industrial PC follow the steps below 1 Place the Industr...

Page 28: ...Commissioning C7015 28 Version 1 0 Fig 15 C7015_Mounting with EtherCAT P Box module ...

Page 29: ... mounting of the modules in the immediate vicinity of the Industrial PC Direct mounting on the Industrial PC via a separate mounting bracket order designation C9900 M688 To mount the module to the PC using the mounting bracket follow the steps below shown in Figure 16 1 Mount the mounting bracket on the side panel of the Industrial PC using the four M5x8 screws section A 2 Mount the module to the ...

Page 30: ...onally you can order the PC with integrated uninterruptible power supply UPS The cabling of the Industrial PC in the control cabinet must be done in accordance with the standard EN 60204 1 2006 PELV Protective Extra Low Voltage The PE conductor protective earth and the 0 V conductor of the voltage source must be on the same potential connected in the control cabinet Standard EN 60204 1 2006 sectio...

Page 31: ...rial PC and thus avoid dangerous touch voltages EMC NOTE Hardware damage due to electromagnetic interference Using the Industrial PC without functional earthing can lead to hardware damage due to electromagnetic in terference Only use the device with functional earth Electromagnetic compatibility EMC refers to the Industrial PC s ability not to interfere with other devices and equipment through el...

Page 32: ...ound the PC see chapter 4 3 1 Grounding of the Industrial PC 31 and then plug in all data transmission cables Connecting the power supply Cables with a maximum cable cross section of 1 5 mm2 can be used for connecting the power supply For long supply lines use 1 5 mm2 cables to achieve a low voltage drop on the supply line There should be at least 22 V at the voltage connector of the Industrial PC...

Page 33: ...m is shut down can lead to data loss Quit the running software and shut down the operating system before switching off the PC When the system is switched off or disconnected from its own power supply the Industrial PC is also switched off To shut down the operating system properly you can install an additional ON OFF switch next to the machine s main switch to turn the machine on and off The main ...

Page 34: ...using the Beckhoff Device Manager to remotely configure the Industrial PC via a web browser More detailed information is available in the Beckhoff Device Manager manual First start Beckhoff Device Manager When your Industrial PC is booted for the first time the Beckhoff Device Manager also starts automatically for the first time The Security Wizard opens This tells you that you should reset the de...

Page 35: ...words are an important prerequisite for a secure system Beckhoff supplies the device images with standard user names and standard passwords for the operating system It is imperative that you change these Controllers are shipped without a password in the UEFI BIOS setup Beckhoff recommends assigning a password here as well Please note the following Passwords should be unique for each user and servi...

Page 36: ...orm can lead to electric shock Never disconnect the cables of the Industrial PC during a thunderstorm Before removing the Industrial PC follow the steps below 1 Shut down the operating system 2 Disconnect the Industrial PC from the power supply see below 3 Disconnect the data transmission cables between the Industrial PC and the connected devices see below Disconnecting the power supply Proceed as...

Page 37: ...ig 21 with which the mounting concept is fixed to the wall Be sure to hold the device while loosening and removing the screws Fig 21 C7015_Disassembly with mounting concept Disassembly EtherCAT P Box module If you have mounted the EtherCAT P Box module directly at the PC you have to follow the following steps for disassembly see Fig 22 1 Loosen the two M3x16 screws securing the module to the mount...

Page 38: ...osing of the Industrial PC In order to dispose of the device it must be removed and fully dismantled Dispose of the components in the following way Send plastic parts polycarbonate polyamide PA6 6 for plastics recycling Take metal parts to the metal recycling collection point Electronic parts such as circuit boards must be disposed of in accordance with national electronics scrap regulations ...

Page 39: ...ce components contribute to this Repair Only the manufacturer may repair the device If a repair should be necessary contact Beckhoff Service see Chapter 10 1 Service and support 44 7 1 Cleaning NOTE Unsuitable cleaning agents The use of unsuitable cleaning agents can damage the device Only clean the Industrial PC as specified It is essential to observe the following aspects when cleaning the Indus...

Page 40: ...irrespective of the operating hours Fan 7 years Compact Flash CFast or SSD 10 years Motherboard battery 5 years Device components may only be replaced by Beckhoff Contact Beckhoff Service see Chap 10 1 Service and support 44 to have device components replaced ESD protection NOTE Electrostatic discharge Working on the Industrial PC without ESD protection can lead to functional impairment and destru...

Page 41: ...harges from your own body by touching grounded metal e g control cabinet door Wear a wrist grounding strap Only remove new electronic components from the ESD packaging tinted plastic bag after putting on the wrist grounding strap Do not walk around with electronic components in your hand if they are not in ESD packaging ...

Page 42: ... PC Other cause Check the power supply cable Call Beckhoff Service The Industrial PC does not boot fully Setup settings are incorrect Other cause Check the setup settings Call Beckhoff Service Computer boots software starts but control does not operate correctly Cause of the fault is either in the software or in parts of the plant outside the Industrial PC Call the machine and software manufacture...

Page 43: ... Hz 0 035 mm 58 to 500 Hz 0 5 G approx 5 m s2 Shock resistance shock EN 60068 2 27 5 G approx 50 m s2 duration 30 ms EMC interference immunity conforms to EN 61000 6 2 EMC interference emission conforms to EN 61000 6 4 Permissible ambient temperature 0 C to 50 C operation 25 C to 65 C transport storage Permissible air humidity Maximum 95 no condensation Transport and storage The same values for ai...

Page 44: ...ch can be found on the name plate Beckhoff Support Support offers you comprehensive technical assistance helping you not only with the application of individual Beckhoff products but also with other wide ranging services World wide support design programming and commissioning of complex automation systems extensive training program for Beckhoff system components Hotline 49 0 5246 963 157 Fax 49 0 ...

Page 45: ...These limits are designed to provide adequate protection against adverse interference if the device is used in a commercial environment This device generates uses and may emit radio frequency energy and may cause adverse interference with radio communications if it is not installed and used in accordance with the operating instructions If this device is used in a residential area it is likely to c...

Page 46: ...015_Status LEDs 16 Fig 10 C7015_name plate 18 Fig 11 C7015_flexible mounting concept 25 Fig 12 C7015_dimensions 26 Fig 13 C7015_dimensions with ECP Box module 26 Fig 14 C7015_Mounting with mounting concept 27 Fig 15 C7015_Mounting with EtherCAT P Box module 28 Fig 16 C7015_Mounting EtherCAT P Box module 29 Fig 17 C7015_EtherCAT P Box module mounted 29 Fig 18 C7015_wiring example 30 Fig 19 Beckhoff...

Page 47: ...gnment 14 Table 7 USB interface pin assignment 15 Table 8 Meaning of the UPS OCT LED 16 Table 9 Meaning of the PWR LED 17 Table 10 Meaning of the HDD LED 17 Table 11 Meaning of the TC LED 17 Table 12 Key C7015 name plate 18 Table 13 Network cable 19 Table 14 USB cables 21 Table 15 Power cable 22 Table 16 Display cable 22 Table 17 Accessories 23 Table 18 Replacement recommendations for PC component...

Page 48: ......

Page 49: ...Beckhoff Automation GmbH Co KG Hülshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com More Information www beckhoff com C7015 ...

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