BE I2500 Operation Manual Download Page 38 | Manualshive

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background image

38

i2500

parts

list

#

Part

Description

Qty

1

I2500001

Side Cover

1

2

I2500002

Left Cover

1

3

I2500003

Above Cover

1

4

I2500004

Right Cover

1

5

I2500005

Muffler Cover

1

6

I2500006

Muffler Cover Ring

1

7

I2500007

Muffler

1

8

I2500008

Muffler Gasket

1

9

I2500009

Exhaust Pipe

1

10

I2500010

Oil/Gas Separator

1

11

I2500011

High Voltage Coil

1

12

I2500012

Exhaust pipe Gasket

1

13

I2500013

Engine

1

14

I2500014

Air Shroud A

1

15

I2500015

Stepping Motor

1

16

I2500016

Stepping Motor Rack

1

17

I2500017

Drive Arm

1

18

I2500018

Damping Spring

1

19

I2500019

Air Cleaner Assy

1

20

I2500020

Air Cleaner Element

1

21

I2500021

Air Cleaner Gasket

1

22

I2500022

Carburetor

1

23

I2500023

Carburetor Gasket

1

24

I2500024

Intake Pipe

1

25

I2500025

Intake Pipe Gasket

1

26

I2500026

Air Shroud B

1

27

I2500027

Stator Assy

1

28

I2500028

Rotor Assy

1

29

I2500029

Fan Blade

1

30

I2500030

Starter Pulley

1

31

I2500031

Flywheel Cover

1

32

I2500032

Recoil Starter

1

33

I2500033

Trigger

1

34

I2500034

Fuel Cock Handle

1

35

I2500035

Vibration Absorber

4

36

I2500036

Fuel Filter

1

I2500_3500 Inverter Generator Manual_2011.indd 38

18/10/2011 2:03:58 PM

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Summary of Contents for I2500

Page 1: ...operation manual ...

Page 2: ... Viscosity Grades 13 Fuel 14 Air Cleaner Starting the Inverter generator 15 Starting Your Inverter Generator Operation 17 High Altitude Operation 17 General Operation 18 AC Application 19 Output and Overload Indicators 21 DC Applications Starting the Engine 23 Starting the Engine 23 Oil Alert System Stopping the Engine 24 Stopping the Engine Maintenance 25 Maintenance Schedule 26 Engine Oil Replac...

Page 3: ...ooting 32 Engine will not start 33 The Equipment that connects to the Generator doesn t start 33 There is no power in the DC Electric Outlet 34 Deficient AC Output Specifications 35 Size and Weight 35 Engine 35 Generator Wiring Diagram 36 Wiring Diagram Exploded Parts View 37 Exploded Parts View I2500 Parts List 38 Parts List I2500 Exploded Parts View 40 Exploded Parts View I3500 Parts List 41 Par...

Page 4: ... your machine By knowing how best to operate this machine you will be better positioned to show others who may also operate the unit This manual contains information for the complete range of BE generators and was written to take you from the safety requirements to the operating functions of your machine You can refer back to the manual at any time to help troubleshoot any specific operating funct...

Page 5: ...ine 1 866 850 6662 for information on servicing always provide the product model and identification numbers You will need to locate the model and serial number for the machine and record the information in the places provided below Date of Purchase Dealer Name Dealer Phone Product Identification Numbers Model Number Serial Number ...

Page 6: ...cates a hazard which if not avoided might result in minor or moderate injury NOTICE indicates a situation that could result in equipment damage Follow safety messages to avoid or reduce the risk of injury or death Hazard Symbols and Meanings Save these Instructions Safety Rules safety This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messa...

Page 7: ...high levels of carbon monoxide very quickly When you use a portable generator remember that you cannot smell or see carbon monoxide Even if you can t smell exhaust fumes you may still be exposed to carbon monoxide NEVER operate the generator in an explosive atmosphere near combustible materials or where ventilation is not sufficient to carry away exhaust fumes Exhaust fumes can cause serious injur...

Page 8: ... on an area of bare ground While fueling the tank keep heat sparks and open flame away Carefully clean up any spilled fuel before starting engine Always fill fuel tank in an area with plenty of ventilation to avoid inhaling dangerous fumes NEVER store fuel for your generator in the home Gasoline propane kerosene and other flammable liquids should be stored outside of living areas in properly label...

Page 9: ...efective attachments such as tools cords and cables A GFCI is a device that interrupts electricity from either the utility or generator by means of a special type of circuit breaker that determines if a current flow to the ground occurs A GFCI can be used only with generators that have the neutral wire internally bonded to the frame and the frame properly grounded to the earth A GFCI will not work...

Page 10: ...s directly into the generator Or use a heavy duty outdoor rated extension cord that is rated in watts or amps at least equal to the sum of the connected appliance loads Check that the entire cord is free of cuts or tears and that the plug has all three prongs especially a grounding pin NEVER try to power the house wiring by plugging the generator into a wall outlet a practice known as back feeding...

Page 11: ...coil Starter 3 ON OFF Switch 4 Auto throttle 5 DC Connection 6 DC Breaker 7 120V Receptacles 8 120V Receptacles I2000 only 8 120V 3 Prong Twistlock I3000 only 9 Ground 10 AC Breaker 11 Output Indicator Light 12 Overload Indicator Warning 13 Oil Alarm Indicator 14 Fuel Cap 15 Air Vent Knob 14 15 11 9 7 6 5 12 13 1 2 8 3 4 ...

Page 12: ...ck with a clean rag 3 Check the oil level by inserting the dipstick in the filler hole without screwing it in 4 If the oil level is below the end of the dipstick refill the recommended oil up to the top of the oil filler neck notice The Oil Alert System will automatically stop the engine before the oil level falls below the safe limit However to avoid the inconvenience of an unexpected shutdown it...

Page 13: ...l is spilled make sure the area is dry before starting the engine 3 After refueling tighten the fuel filler cap securely Fuel Cap hen the oil level falls below the lower level the engine stops automatically nlessyourefillwithoil theenginewillnotstartagain ENGINESWITCH eengineswitchcontrolstheignitionsystem ON run nitioncircuitisswitchedon Theenginecanbestarted OFF stop nitioncircuitisswitchedoff T...

Page 14: ...nd check the element 3 Clean or replace the element if necessary 4 Never run the engine without the air cleaner Rapid engine wear will result from contaminants Such as dust and dirt being drawn through the carburetor into the engine 5 It is normal for a little oil to appear under the air filter box if the generator is running for a long period of time or a lot of oil is in the engine Wipe up exces...

Page 15: ...the ON position 3 To start a cold motor push the choke lever all the way to the left To restart a hot motor set the choke lever halfway 2 1 speed according to the connected load The results are onandlessnoise PROTECTOR otector turns off automatically when the load exceeds the tput 2 1 oadtowithinspecifiedgeneratorratedoutputiftheDCcircuit off CAPAIRVENTKNOB OF F O N OFF ON sprovidedwithanairventkn...

Page 16: ...the choke completely to the right and the motor should start 6 After the engine starts allow the engine to run continuously to warm up 7 Press the choke in completely after the engine is started CAution DO NOT let the start cord retract by itself guide it back by hand Hold the carry handle firmly to prevent the generator from falling over when you pull the start cord notice If the engine stops and...

Page 17: ...ter than this if no carburetor modification is made General Operation warning To prevent electrical shock from faulty appliances the generator should be grounded Connect an electric conductor cable of at least 1 5mm2 between the generator s ground terminal and an external ground source Connections for standby power to a building s electrical system must be made by a qualified electrician and must ...

Page 18: ...ke sure the output indicator light green illuminates 2 Confirm that the appliance to be used is switched off and plug in the appliance notice Substantial overloading that continuously lights the overload indicator light red may damage the generator Marginal overloading that temporarily lights the overload indicator light red may shorten the service life of the generator notice Be sure that all app...

Page 19: ...n connect the power cord of the appliance and start the engine Be sure all equipment is turned off before plugging in the power cord Output and Overload Indicators The output indicator light green will remain lighted during normal operating conditions If the generator is overloaded or of here is a short in the connected appliance the output indicator light green will go OFF the overload indicator ...

Page 20: ... light together for a short time but this is no abnormality After start of the equipment the overload indicator light red will go out and the output indicator light green will stay lit AC Electric Lamps Power Tools Electromotor DC Battery Power Factor 1 0 8 0 9 0 4 0 7 efficiency 0 86 I2500 0 2000W 0 1520W 0 760w Rated voltage 12V Rated current 6A for Canada 8A except for Canada I3500 0 2600W 0 20...

Page 21: ...ry connect charging cable first to the generator then to the battery Disconnect cable first at the battery DC Applications Example Idling Voltage V Loading Voltage V Loading Current A Opening the Econo Switch 22 12 6 Closing the Econo Switch 27 13 8 5 DC Max Output Power 37 13 5 8 5 Model I2500 I3500 Generator Rated Output 2200VA 3000VA Frequency Power Factor AC 1 0 2200W 3000W 0 4 0 75 0 720W 135...

Page 22: ...the battery may occur The battery gives off explosive gases Keep spark flames and cigarettes away Provide adequate ventilation when charging warning When charging batteries person must be present to monitor the voltage Stop charging when the voltage of the batteries is above 16V Failure to do so may result in battery explosion causing serious injury or death warning The battery contains sculpture ...

Page 23: ...Alert System The oil alert system is designed to prevent engine damage caused by an insufficient amount of oil The alert system will automatically shut down the engine the engine switch will remain in the ON position If the oil alert system shuts down the engine the oil alert indicator light red will come on when you operate the starter and the engine will not run If this occurs add engine oil DC ...

Page 24: ...generator 2 Turn the engine switch to the OFF position 3 Turn the cap lever fully counter clockwise to the OFF position Engine Switch ON OFF Air Flow Knob Stopping The Engine To stop the engine in an emergency turn the engine switch to the OFF position In normal use 1 Switch off the connected equipment and pull the inserted plug out OF F O N OFF OFF OFF ...

Page 25: ...s Maintenance Schedule Regular Service Period 1 ITEM Perform at every indicated month or operating hour interval whichever comes first Each Use First Month or 20hrs Every 3 Months or 50hrs Every 6 Months or 100hrs Every Year or 200hrs Engine Oil Check Level Change Air Cleaner Check Clean Spark Plug Check Adjust Spark Arrester Clean Valve Clearance Check Adjust Fuel Tank and Filter Clean Fuel Line ...

Page 26: ...ator to drain the oil completely 5 Replace the generator on a level surface 6 Add engine oil to the upper level 7 Install the oil filler cap 8 Install the cover and tighten the screw Recommended engine oil see page 12 API Service SJ Temperature o C Time for Changing Oil hr Recommended Power Factor 25 Normal 100 30 18 95 35 15 85 40 12 70 CAution Be sure no foreign material enters the crankcase Do ...

Page 27: ...the covert Air Cleaner Service A dirty air cleaner will restrict airflow to carburetor To prevent carbure tor malfunction service the air cleaner regularly Service more frequently when operating the generator in extremely dirty areas notice Wash your hands with soap and water after handling used oil notice Please dispose of used motor oil in a manner that is compatible with the environment We sugg...

Page 28: ...esult 4 CLEANINGANDADJUSTINGSPARKPLUG 1 Removethecover 2 Checkfordiscolorationandremovethecarbon 3 Checkthesparkplugtypeandgap 4 Installthesparkplug 5 Installthecover 5 FUELTANKFILTER 1 Removethefueltankcapandfilter 2 Cleanthefilterwithsolvent Ifdamaged replace 3 Wipethefilterandinsertit WARNING z Besurethetankcapistightenedsecurely 6 MUFFLERSCREEN WARNING z Theengineandmufflerwillbeveryhotafterth...

Page 29: ...it if the insulator is cracked or chipped Clean spark plug with a wire brush if it is to be reused 5 Install the spark plug carefully by hand to avoid cross threading 6 After a new spark plug has been seated by hand it should be tightened 1 2 turn with a wrench to compress its washer If a used plug is being reinstalled it should only require 1 8 to 1 4 turns after being seated 7 Reinstall the igni...

Page 30: ...to vaporize resulting in a possible explosion Do not drive on a rough road for an extended period with the generator on board If you must transport the generator on a rough road drain the fuel from the generator beforehand Before storing the unit for an extended period 1 Be sure the storage area is free of excessive humidity and dust 2 Drain the fuel warning Gasoline is extremely flammable and exp...

Page 31: ...ol before starting any maintenance To prevent scalding allow unit to cool after stopping the engine 1 Remove the M6 screws and open the muffler cover 2 Remove two M4 screws on the fire net 3 Take down the fire net as per the following figure 4 Check the fire net clean or replace it if necessary 4 Remove the carbon deposits on the muffler screen and spark arrester usingawirebrush 5 Installthemuffle...

Page 32: ...park Plug Is there fuel in the Carburetor Turn them to ON Enough Lubricating Oil Add more Oil Start a few times to ensure that Fuel enters the Carburetor Does the Spark Plug work NO YES YES YES YES NO NO NO NO NO Make sure there is no spilled fuel around the spark plug Spilled fuel may ignite If the engine still doesn t start have the generator repaired by a licensed repair person ...

Page 33: ...reaker intact Does the Electrical Equipment work when pluggged in directly Take the Generator to an Authourized Service provider Replace the Electric Circuit Breaker Restart after turning off the Overload Indicator Take the Generator to an Authourized Service provider Take the Generator to an Authourized Service provider 1 Replace the Electrical Equipment 2 Repair the Electrical Equipment NO YES Y...

Page 34: ...Air Filter Check Spark Arrest of Muffler Check if the Gasoline is bad Take the Generator to an Authourized Service provider Clean or Replace Air Filter Clean or Replace Spark Arrest Replace Gasoline DIRTY DIRTY YES troubleshooting ...

Page 35: ...5 RPM ECO Switch is off Cooling System Forced Air Cooling Ignition System T D I Oil Capacity 1L 1L Fuel Tank Capacity 5L Spark Plug A6RTC Noise Level 7m 60dBa 63dBa I2500 I3500 AC Output Rated Voltage V 120 Rated Frequency Hz 60 Rated Current A 18 3 25 Rated Output KW 2 2 3 0 Maximum Output KW 2 5 3 5 DC Output 12V automotive batteries only Rated Voltage V 12 Rated Current A 8 3 Size and Weight En...

Page 36: ... a y g p o bu Control Winding w bl w bl Working Indicator Overload Indicator Low Oil Indicator Spring Winding AC27V Winding pu w bl Engine Switch OIL SENSOR Ignition Equipment w bu r y g High Pressure Wrap Spark Plug b1 bLACk bu bLuE g gREEN y yELLOW Pu PuRPLE gR gRAy P PINk bR bROWN R REd W WHItE O ORANgE y g yELLOW gREEN A AzuRy w Economic Switch Main Winding ...

Page 37: ...I2500 37 exploded parts view 5 6 7 8 9 10 11 12 13 27 28 29 30 32 35 35 51 52 53 54 55 56 57 58 60 59 45 44 43 42 41 40 39 38 37 36 50 49 46 47 48 4 3 14 15 16 17 21 22 23 24 25 35 35 34 1 2 ...

Page 38: ...500015 Stepping Motor 1 16 I2500016 Stepping Motor Rack 1 17 I2500017 Drive Arm 1 18 I2500018 Damping Spring 1 19 I2500019 Air Cleaner Assy 1 20 I2500020 Air Cleaner Element 1 21 I2500021 Air Cleaner Gasket 1 22 I2500022 Carburetor 1 23 I2500023 Carburetor Gasket 1 24 I2500024 Intake Pipe 1 25 I2500025 Intake Pipe Gasket 1 26 I2500026 Air Shroud B 1 27 I2500027 Stator Assy 1 28 I2500028 Rotor Assy...

Page 39: ...ped Mounting 2 1 46 I2500046 Fuel Tank Cap 1 47 I2500047 Fuel Filter 1 48 I2500048 Rubber for Tank Port 1 49 I2500049 Fuel Tank 1 50 I2500050 Rubber Support for Tank 2 51 I2500051 Inverter 1 52 I2500052 Rubber Support for Inverter 2 53 I2500053 Control Panel Back Cover 1 54 I2500054 Ignition Equipment 1 55 I2500055 AC Socket 5 20R GFCI 1 56 I2500056 Control Panel 1 57 I2500057 Engine Switch 1 58 I...

Page 40: ...00 40 exploded parts view 1 2 15 5 6 7 8 9 10 16 11 12 13 14 46 3 4 35 35 32 51 52 53 54 55 59 60 56 57 58 49 50 30 29 31 47 48 27 28 33 16 17 19 21 22 23 24 25 18 36 37 38 39 40 41 45 44 43 42 20 35 35 34 ...

Page 41: ...otor 1 16 I3500016 Stepping Motor Rack 1 17 I3500017 Drive Arm 1 18 I3500018 Damping Spring 1 19 I3500019 Air Cleaner Assy 1 20 I3500020 Air Cleaner Element 1 21 I3500021 Air Cleaner Gasket 1 22 I3500022 Carburetor 1 23 I3500023 Carburetor Gasket 1 24 I3500024 Intake Pipe 1 25 I3500025 Intake Pipe Gasket 1 26 I3500026 Air Shroud B 1 27 I3500027 Stator Assy 1 28 I3500028 Rotor Assy 1 29 I3500029 Fa...

Page 42: ...d Mounting 2 1 46 I3500046 Fuel Tank Cap 1 47 I3500047 Fuel Filter 1 48 I3500048 Rubber for Tank Port 1 49 I3500049 Fuel Tank 1 50 I3500050 Rubber Support for Tank 2 51 I3500051 Inverter 1 52 I3500052 Rubber Support for Inverter 2 53 I3500053 Control Panel Back Cover 1 54 I3500054 Ignition Equipment 1 55 I3500055 AC Protector 20A 1 56 I3500056 Control Panel 1 57 I3500057 Engine Switch 1 58 I350005...

Page 43: ...43 ...

Page 44: ...If you need assistance with the assembly or operation of your Generator please call 1 866 850 6662 ...

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