Baumuller b maXX 5500 Instruction Handbook Manual Download Page 5

Page: 5 / 316

Instruction handbook

b maXX

BM5500, BM5600, BM5700

Document No.: 5.13008.10

Table of Contents

7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

7.1

Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

7.2

Voltage test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

7.3

Demands on the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

7.4

Requirements to the connecting cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

7.5

Protection of the device and the cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

7.6

PE connection and RCD compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

7.7

Installation requirements with regard to EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

7.8

Avoid bearing currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

7.9

Requirements for the motor temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

7.10

Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

7.11

Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

7.11.1

Connection diagrams without controller connections. . . . . . . . . . . . . . . . . . . . . . . . 171

7.11.1.1

BM55XX, BM56XX, BM57XX (basic units). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

7.11.1.2

BM55XX, BM56XX, BM57XX power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

7.11.1.3

Connection of several devices to the DC link without using the signal bus . . . . . . 177

7.11.2

Terminal overviews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

7.11.2.1

Terminals BM551X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

7.11.2.2

Terminals BM552X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

7.11.2.3

Terminals BM553X, BM563X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

7.11.2.4

Terminals BM554X, BM564X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

7.11.2.5

Terminals BM555X, BM556X, BM565X, BM566X . . . . . . . . . . . . . . . . . . . . . . . . . 184

7.11.2.6

Terminals BM566X, BM576X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

7.11.2.7

Terminals BM5755 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

7.11.2.8

Terminals BM557X, BM5773 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

7.11.3

Electrical connection power unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

7.11.4

Requirements for the screwing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

7.12

Controller terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

8 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

8.1

Operating concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

8.1.1

Release signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

8.2

Power on switching frequency / DC link charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

8.2.1

Power supply switch-on frequency BM551X and BM552X . . . . . . . . . . . . . . . . . . . 219

8.2.2

Power supply switch-on frequency BM5X3X to BM5X7X . . . . . . . . . . . . . . . . . . . . 219

8.2.3

Calculation of the maximum permitted external capacitance. . . . . . . . . . . . . . . . . . 220

8.2.4

Effects of the different charging circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

8.2.5

Table of charging times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

8.3

Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

8.4

Fieldbus communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

8.4.1

EtherCAT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

8.4.2

VARAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

8.4.3

CANopen

.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

8.4.4

POWERLINK

.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

9.1

Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

9.2

Environmental condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

9.3

Inspection intervals - maintenance notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

9.3.1

Periodic maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

9.4

Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

10 Troubleshooting and fault correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

10.1

Behavior in case of malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

10.2

Monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

10.3

Fault detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

10.4

Error handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

Summary of Contents for b maXX 5500

Page 1: ...he Instruction handbook before starting any work Language English Translation Document No 5 13008 10 Part No 446684 Status 22 May 2019 b maXX 5500 BM5500 BM5600 BM5700 Basic Units Power Modules with Servo Controller E 5 13008 10 ...

Page 2: ... comments so that we can take them into account and include them when transitioning from the preliminary information to the final information as reviewed by Baumüller The conditions stipulated in the following section under Obligatory are invalid in case of pre liminary information Obligatory These Instruction handbook are a part of the equipment machine These Instruction hand book must be availab...

Page 3: ...s 17 2 7 Training of the personnel 18 2 8 Personal protective equipment 19 2 9 Special hazards 20 2 10 Fire fighting 21 2 11 Safety equipment 22 2 12 Conduct in case of danger or accidents 22 2 13 Signs and labels 23 3 Technical Data 29 3 1 Dimensions 29 3 1 1 Dimensions BM551X 30 3 1 2 Dimensions BM552X 31 3 1 3 Dimensions BM5X3X 32 3 1 4 Dimensions BM5X4X 34 3 1 5 Dimensions BM5X5X 37 3 1 6 Dime...

Page 4: ...power module 107 3 5 5 Electrical data BM556X power module 109 3 5 6 Electrical data BM557X power module 111 3 6 Additional data referring to water cooled brake resistors 113 3 7 Output frequency dependent continuous current derating BM5XXX 119 3 8 Output frequency dependent maximum current derating BM56XX 120 4 Design and Operation 121 4 1 Design 121 4 2 Type plate 123 4 3 Type code 124 4 3 1 Exp...

Page 5: ...64X 183 7 11 2 5 Terminals BM555X BM556X BM565X BM566X 184 7 11 2 6 Terminals BM566X BM576X 185 7 11 2 7 Terminals BM5755 186 7 11 2 8 Terminals BM557X BM5773 187 7 11 3 Electrical connection power unit 189 7 11 4 Requirements for the screwing 192 7 12 Controller terminals 193 8 Operation 217 8 1 Operating concept 218 8 1 1 Release signals 218 8 2 Power on switching frequency DC link charging 219 ...

Page 6: ...es BM5X6X 278 11 2 7 Fuses BM557X 282 11 2 8 UL fuse in the ballast circuit 283 11 2 9 24V extra low voltage protection 283 11 3 Mains filters 284 11 3 1 Block diagram of filter for mains applications simplified 284 11 3 2 Baumüller mains filter type code 284 11 3 3 Required mains filter environmental conditions 284 11 3 4 Electrical data mains filter 285 11 3 5 Mains filter selection 287 11 4 Pow...

Page 7: ...completely before beginning any work on the device The instruction handbook is part of the product and must be kept accessible to personnel at all times in the immediate vicinity of the device 1 2 Key to symbols Warning notes Warning notes are identified by symbols in these instruction handbook The notes are in troduced by signal words that express the extent of the danger It is imperative that th...

Page 8: ...r on account of the latest technical changes to the explanations and representations described herein The user bears the responsibility for performing service and initial operation in accor dance with the safety regulations of the applicable standards and all other relevant gov ernmental or local regulations concerning the dimensioning and protection of conductors grounding disconnectors overcurre...

Page 9: ...o work with the device The consignment of the instruction handbook to third persons without the written permission of the manufacturer is prohibited 1 5 Other applicable documents Components of other manufacturers are integrated into the device For these purchased parts hazard assessments have been performed by the respective manufacturers The compliance of the design construction with the applica...

Page 10: ...Anything else not presented here including the op eration in other mounted positions is not permitted and must be cleared If the devices are operated in any other manner than as described within these instruction handbook then all guarantee and warranty rights are rendered null and void 1 9 Customer service Our customer service is available to provide you with information Info on the responsible c...

Page 11: ...Doc No Part No German Part No English Parameter manual b maXX 5000 5 09022 428331 431082 Parameter manual b maXX 5800 5 15029 470715 470716 Doc No Part No German Part No English Safety modules for b maXX 5000 BM5 O SAF 000 001 5 09013 428339 432449 Safety modules for b maXX 5000 BM5 O SAF 002 003 5 01046 354843 372666 Doc No Part No German Part No English Add on module IEE SIE 5 13030 448189 44819...

Page 12: ...List of other applicable documents Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 12 of 314 1 11 ...

Page 13: ...n who is tasked with performing work on or with the device must have read and understood the instruction handbook before working with the device This also ap plies if the person involved with this kind of device or a similar one or has been trained by the manufacturer 2 2 Changes and modifications to the device In order to prevent hazards and to ensure optimum performance no changes additions or m...

Page 14: ...t with its intended purpose m Observe all specifications of these instruction handbook m Ensure that only qualified personnel work with on this device m When configuring ensure that the device is always operated within its specifica tions m Mount the device on a wall that can sufficiently bear the load m The device must always be operated within a control cabinet m Ensure that the power supply com...

Page 15: ...stay in sufficient distance to the operating device Burn injuries Please note that the surface of the device can heat up considerably m Wear safety gloves Radiatedemission The high frequency electromagnetic fields within the operation environment must not ex ceed the field strength of the second environment according EN 61800 3 Internal or external ignition source Internal or external ignition sou...

Page 16: ...e device To avoid additional damage in case of a short circuit in power cables n The connection between power supply and device or between device and motor must be laid without loop Device Motor cable or Device power connection Motor cable or power connection Figure 1 Wiring of the power cables Installation If a shielded cable is connected unshielded and this causes failure of the device danger to...

Page 17: ...ept accessible to personnel working with the de vice at all times in the immediate vicinity of the device m The specifications of the instruction handbook must be adhered to completely and without exception m The device may only be operated in a technically faultless and operationally safe con dition 2 6 Protection devices Protection classification BM5X1X BM5X2X IP 20 BM5X3X BM5X4X IP 20 with a co...

Page 18: ... performed by qualified personnel m Qualified personnel n Electrical engineers authorized by Baumüller Nürnberg GmbH and qualified electri cians of the customer or a third party who have learned to install and maintain Baumüller drive systems and are authorized to ground and identify electrical power circuits and devices in accordance with the safety engineering standards of the com pany n Qualifi...

Page 19: ... area must be observed Wear for special work Protective work clothing should be snug fitting work clothes with low tearing resistance narrow sleeves and with no extending parts It serves to primarily protect against No rings or chains should be worn Hard hat to protect against falling down and flying around objects Safety shoes to protect against heavy objects falling down Protective gloves to pro...

Page 20: ...llow work on the electrical system to be performed by qualified personnel m Switch off the current when any kind of work is being performed on the electrical system and ensure safety before switching on again DANGER Risk of fatal injury from electrical current Stored electric charge Discharge time of the rack system discharge time of the device with the longest DC link discharge time in the rack s...

Page 21: ...ng operation m Do not open any covering during operation m The amount of residual mechanical energy depends on the application Powered components still turn move for a certain length of time even after the power supply has been switched off Ensure that adequate safety measures are taken DANGER Risk of fatal injury from electrical current There is a risk of electric shock if an electrically conduct...

Page 22: ...n of the device immediately with an EMERGENCY Stop m Initiate first aid measures m Evacuate persons from the danger zone m Notify the responsible persons at the scene of operations m Alarm medical personnel and or the fire department m Keep access routes clear for rescue vehicles WARNING Risk of fatal injury due to non functional safety equipment Safety equipment provides for the highest level of ...

Page 23: ...uch working materials marked correspondingly DANGER Risk of fatal injury from electrical current Stored electric charge Discharge time of the rack system discharge time of the device with the longest DC link discharge time in the rack system Refer to ZElectrical data basic units ab Seite 61 Therefore m Do not touch before taking into account the discharge time of the capacitors and electrically li...

Page 24: ...maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 24 of 314 2 13 CAUTION Risk of injury due to hot surface Therefore m Wear protective gloves NOTE When in operation the top of the device can heat up to temperatures 70 C ...

Page 25: ...Safety Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 25 of 314 2 Figure 2 Signs and labels BM5X3X ...

Page 26: ...Signs and labels Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 26 of 314 2 13 Figure 3 Signs and labels BM5X4X BM5X5X ...

Page 27: ...Safety Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 27 of 314 2 Figure 4 Signs and labels BM5X6X BM5X7X ...

Page 28: ...314 2 13 Signs and labels devices with safety level NOTE Only a device with built in Safety Module SAF XXX marked with the TÜV Rheinland certification label and the safety label fulfills a certified safety function within the meaning of PL classification according ISO 13849 or SIL according EN 61800 new logo former logo ...

Page 29: ...e following dimension drawings show the main dimensions of the devices By means of the dimension drawings the space requirements within the control cabinet are deter mined The dimension drawings in ZDrilling patterns from page 145 must be used in or der to do the required drilling segments NOTE All dimensions in mm ...

Page 30: ...struction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 30 of 314 3 1 3 1 1 Dimensions BM551X Figure 5 Dimensions BM551X Observe minimum clearance Observe ZCooling from page 59 ...

Page 31: ...00 BM5600 BM5700 Document No 5 13008 10 31 of 314 3 3 1 2 Dimensions BM552X Figure 6 Dimensions BM552X S Z Observe minimum clearance Observe ZCooling from page 59 Figure 7 Dimensions BM552X F C Observe minimum clearance Observe ZCooling from page 59 ...

Page 32: ...0 Document No 5 13008 10 Baumüller Nürnberg GmbH 32 of 314 3 1 3 1 3 Dimensions BM5X3X Figure 8 Dimensions BM553X S Z Observe minimum clearance Observe ZCooling from page 59 Figure 9 Dimensions BM553X A F Observe minimum clearance Observe ZCooling from page 59 ...

Page 33: ...rve minimum clearance Observe ZCooling from page 59 Figure 11 Dimensions BM563X F Observe minimum clearance Observe ZCooling from page 59 Technical Data Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 33 of 314 3 ...

Page 34: ...ruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 34 of 314 3 1 3 1 4 Dimensions BM5X4X Figure 12 Dimensions BM554X S Z Observe minimum clearance Observe ZCooling from page 59 ...

Page 35: ...Figure 13 Dimensions BM554X A F BM564X A F Observe minimum clearance Observe ZCooling from page 59 Technical Data Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 35 of 314 3 ...

Page 36: ...nsions Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 36 of 314 3 1 Figure 14 Dimensions BM564X FXX9 Observe minimum clearance Observe ZCooling from page 59 ...

Page 37: ...truction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 37 of 314 3 3 1 5 Dimensions BM5X5X Figure 15 Dimensions BM555X S Z Observe minimum clearance Observe ZCooling from page 59 Width including screw heads ...

Page 38: ...om page 59 Width including screw heads Dimensions Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 38 of 314 3 1 NOTE The device BM5X5X AXX6 was extended by about 70 mm downwards with an addi tional protective plate against contact ...

Page 39: ...Technical Data Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 39 of 314 3 Figure 17 Dimensions BM565X FXX9 BM575X FXX9 Observe minimum clearance Observe ZCooling from page 59 ...

Page 40: ...ions Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 40 of 314 3 1 Figure 18 Dimensions BM575X FXX9 RYY Observe minimum clearance Observe ZCooling from page 59 ...

Page 41: ...hnical Data Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 41 of 314 3 Figure 19 Dimensions BM565X ZXX9 RYY BM575X ZXX9 RYY Observe minimum clearance Observe ZCooling from page 59 ...

Page 42: ...ok b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 42 of 314 3 1 3 1 6 Dimensions BM5X6X Figure 20 Dimensions BM556X S Z Observe minimum clearance Observe ZCooling from page 59 Width including screw heads ...

Page 43: ...nt No 5 13008 10 43 of 314 3 Figure 21 Dimensions BM556X A F BM566X A F Observe minimum clearance Observe ZCooling from page 59 Width including screw heads NOTE The device BM5X6X AXX6 was extended by about 80 mm downwards by an addi tional protective plate against contact ...

Page 44: ... b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 44 of 314 3 1 Figure 22 Dimensions BM566X FXX9 BM576X FXX9 Observe minimum clearance Observe ZCooling from page 59 Without brake resistor With brake resistor ...

Page 45: ...Figure 23 Dimensions BM566X ZXX9 BM576X ZXX9 Observe minimum clearance Observe ZCooling from page 59 Technical Data Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 45 of 314 3 ...

Page 46: ...ion handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 46 of 314 3 1 3 1 7 Dimensions BM5X7X Figure 24 Dimensions BM557X F BM577X F Observe minimum clearance Observe ZCooling from page 59 ...

Page 47: ...Technical Data Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 47 of 314 3 Figure 25 Dimensions BM557X A Observe minimum clearance Observe ZCooling from page 59 ...

Page 48: ... device Refer to ZFigure 25 on page 47 Device Dimensions Depth without connectors without safety module without cables W x H x D Weight with controller BM551X 105 5 x 347 x 197 mm 4 4 kg BM552X 105 5 x 428 x 273 mm 7 0 kg BM553X 1 BM563X 1 155 x 540 x 273 mm 15 7 kg BM554X 1 BM564X 1 190 x 665 x 312 mm 26 4 kg BM564X FXX9 BM574X FXX9 242 x 565 x 255 mm BM555X 1 BM565X 1 304 x 745 x 312 mm 50 0 kg ...

Page 49: ...generator battery If the low impedance ground fault is adequate an upstream fuse within the TN system or the TT system responds At a high impedance ground fault a fuse does not respond This ground current residual currents can be dangerous Therefore sensitive circuit breakers are used for residual current monitoring At a ground fault In an IT system there is no ground current The upstream fuses do...

Page 50: ... wye TN system TT system or IT system Inductance sum of power supply inductance and choke inductance BM551X BM552X Min uk 0 4 max uk 4 BM5526 BM553X BM563X BM554X BM564X XT XI XG Min uk 2 4 max uk 4 BM555X BM565X BM575X BM556X BM566X BM576X BM557X BM577X XT XI XG Min uk 4 max uk 6 Min power supply impedance BM554X XR XS XW 38 µH BM564X XR XS XW 24 µH BM555X XR XS XW 30 µH BM5562 XR XS XW 14 µH BM5...

Page 51: ...ystem is not permitted 7 Valid for BM554X BM555X BM556X BM564X BM565X BM566X cooling versions S and A and BM557X cooling version A 8 The distortion factor of the input current of following devices BM55XX XR XS XW BM56XX XR XS XW and BM57XX XR XS XW is approx twice as much the factor at operation with power choke The user has to check with the local power supplier whether an operation without power...

Page 52: ...ay rise up to 780V to 800V in braking operation The connected motor must be designed for these DC link voltages The DC link voltage remains between 640V and 760V continuously not only in the brak ing operation if the b maXX BM5500 BM5600 BM5700 power modules are operated at a voltage controlled DC link e g BM51XX The connected motor must be able to oper ate at these voltages continuously The devic...

Page 53: ...zing radiation measurable range Vibration shock and repetitive shock EN 61800 5 1 section 5 2 6 4 Vibration test Max 0 5 g during operation Degree of pollution EN 61800 5 1 table 6 Tab 2 2 1 For the operation in an environment of category C2 according to IEC 61800 3 2012 additional measures may be required The manu facturer of the installation user must provide the following evidence in this case ...

Page 54: ...s BM5500 BM5600 BM5700 are operated above an absolute altitude of 1000 m then the output power must be reduced against the rated power according to the following curve Figure 26 Reducing of the output power in dependence of the absolute altitude Output power Rated power Operational altitude 0 20 40 60 80 100 120 0m 1 000m 2 000m 3 000m 4 000m NOTICE Devices BM551X BM5526 and BM5527 have an operati...

Page 55: ...of water cooled devices 3 3 5 3 Supply voltage Above rated supply voltage The rated voltage is 3 x 400 V When having input voltages above the rated supply voltage the output currents must ac cordingly be reduced at a constant output power Figure 27 Output current in dependence of the power supply voltage Below rated supply voltage The rated voltage is 3 x 400 V The output power of the device reduc...

Page 56: ...ation permit ted Power supply voltage Figure 29 Reducing the output power in dependence of the power supply voltage The output power of the device is obtained by multiplying the output current with the output voltage SOut UOut x IOut x 3 It is necessary to reduce the output current to a value between 400 V and 528 V in or der to obtain the specified curve surface 207 V 400 V 528 V 100 51 ...

Page 57: ...rrent from the dimensioning cycle i t I 1 I 2 I 3 T t t1 t2 t3 I 1 I 2 I 3 t1 t2 t3 Figure 30 Calculation of the thermal rms current Ieff In 2 tn T n 1 k I1 2 t1 T I2 2 t2 T I3 2 t3 T m Coherence between peak current and rated current for the dimensioning of a motion cycle i t I Peak T t tPeak I Peak T tPeak Figure 31 Coherence between peak current and rated current tPeak T Irated IPeak 2 ...

Page 58: ...etween peak current of drive and the braking peak current Imax phase accelerate Imax phase brake UDC link brake UDC link accelerate 1 Motor 2 Assumptions PShaft accelerate PShaft brake cos accelerate cos Brake Typical values UDC link brake 780 V UDC link accelerate 540 V Motor 0 9 Typically resulting in Imax phase brake 0 56 Imax phase accelerate ...

Page 59: ...n Hot water heating cooling water inlet to cooling water outlet 3 K 14 35 l min kW K Power loss kW Cooling water flow l min Pressure loss at the water cooler 3 0 5 bar at 10 l min Mounting board temperature at Cold Plate 5 Min Cooling air temperature 1 to max 55 C rated temperature 40 C At water cooling 4 water outlet temperature 40 C surface temperature 42 C 1 Air temperature in the entire suctio...

Page 60: ...ce can lead to a significant deterioration of the heat dissipation to the mounting plate The sensitive functional surface therefore must be protected against damage when handling the parts 6 At BM55XX FXX BM55XX ZXX and BM57XX FXX9 only NOTE Instead of a continuous flow of the water coolers it is possible to operate with a tem perature controlled and enabled water supply In this case the customer ...

Page 61: ... between two power up processes 8 At least 60 s Output voltage 1 2 UAC 3 x 0 V to 3 x 370 V Output frequency at 4 kHz 10 0 Hz to 450 Hz Rated output current 1 4 5 6 IAC at 4 kHz 3 2 5 A 4 5 A 5 5 A Rated output current 1 4 5 6 IAC at 8 kHz 3 2 5 A 4 5 A 5 0 A Output peak current 1 4 5 6 IAC at 4 kHz 3 5 0 A 9 0 A 20 0 A Output peak current 1 4 5 6 IAC at 8 kHz 3 5 0 A 9 0 A 12 0 A Max peak current...

Page 62: ...age V Output current Derating of the output current BM5514 Power voltage V Figure 33 Derating the output current BM551X universal units 6 The input current must be reduced between 40 C and 55 C refer to correction factors at changed operating conditions ZEnvironmen tal temperature on page 55 7 The possible overload time at this moment is dependent of the device load and the heat sink temperature T...

Page 63: ... contact the responsible Baumüller sales de partment keyword export restriction The range of the output frequency is defined as follows PWM frequency Current controller cycle time Range of the output frequency 2 kHz 250 µs 0 225 Hz 4 kHz 125 µs 0 450 Hz 8 kHz 62 5 µs 0 599 Hz 900 Hz 900 Hz could be generated by the controller The device is able to generate output voltages with frequencies between ...

Page 64: ...up processes 9 At least 60 s Output voltage 1 3 UAC 3 x 0 V to 3 x 370 V Output frequency at 4 kHz 11 0 Hz to 450 Hz Rated output current 1 5 6 7 IAC at 4 kHz 4 7 5 A 11 0 A 15 0 A Rated output current 1 5 6 7 IAC at 8 kHz 4 6 0 A 8 8 A 12 0 A Output peak current 1 5 6 8 IAC at 4 kHz 4 15 0 A 22 0 A 30 0 A Output peak current 1 5 6 8 IAC at 8 kHz 4 12 0 A 17 6 A 24 0 A Max peak current period 8 60...

Page 65: ...2 0 A 36 0 A 12 Max peak current period 8 1 s 8 s 25 s Connected load DC link terminals 10 Max 5 0 kW Brake resistor current permitted Î Max 25 0 A Brake resistor external 32 Brake resistor threshold Û 780 V Peak brake resistor power 20 kW Permitted continuous brake resistor power external 6 8 kW Power loss referring to power input 204 W 300 W 350 W Power input referring to control voltage 45 W Cu...

Page 66: ...verload time at this moment is dependent of the device load and the heat sink temperature The device load is determined by the overload monitoring of the device 9 The specified value is only valid if there is no additional DC link capacitance connected to the DC link terminals Refer to ZPower on switching frequency DC link charging on page 219 and ZFigure 36 on page 66 external DC link capacitance...

Page 67: ...s de partment keyword export restriction The range of the output frequency is defined as follows PWM frequency Current controller cycle time Range of the output frequency 2 kHz 250 µs 0 225 Hz 4 kHz 125 µs 0 450 Hz 8 kHz 62 5 µs 0 599 Hz 900 Hz 900 Hz could be generated by the controller The device is able to generate output voltages with frequencies between fmax and 599 Hz and the controller allo...

Page 68: ...Max 20 mF Waiting period between two switching on operations None Output voltage 1 3 UAC 3 x 0 V to 3 x 370 V Output frequency at 4 kHz10 0 Hz to 450 Hz Rated output current 1 5 6 7 12 IAC at 4 kHz 4 22 5 A 30 0 A 45 0 A 60 0 A Rated output current 1 5 6 7 12 IAC at 8 kHz 4 18 0 A 24 0 A 36 0 A 48 0 A Output peak current 1 5 6 8 12 IAC at 4 kHz 4 45 0 A 60 0 A 90 0 A 90 0 A Output peak current 1 5...

Page 69: ...nal 10810 µF Waiting period between two switching on operations with max permitted DC link capacitance 600 s 13 Output voltage 1 3 UAC 3 x 0 V to 3 x 370 V Output frequency at 4 kHz10 0 Hz to 450 Hz Rated output current 1 5 6 7 12 IAC at 4 kHz 4 45 0 A 60 0 A Rated output current 1 5 6 7 12 IAC at 8 kHz 4 36 0 A 48 0 A Output peak current 1 5 6 8 12 IAC at 4 kHz 4 90 0 A Output peak current 1 5 6 ...

Page 70: ... of the device load and the heat sink temperature The device load is determined by the overload monitoring of the device 9 The sum of the mean effective power which is transmitted via the DC link terminals and the mean effective power at the motor terminals may not exceed the specified value continuously 10 The range of the output frequency is based on a stationary operation in the linear range of...

Page 71: ...ly and the max waiting time maximum DC link capacitance can be linearly interpolated depending on the total capacitance value 14 The distortion factor of the input current is approx twice as much the factor at operation with power choke The user has to check with the local power supplier whether an operation without power choke is allowed 15 Operating the device without power choke causes an incre...

Page 72: ...put frequency at 4 kHz 14 0 Hz to 450 Hz Rated output current 1 5 6 7 15 IAC at 4 kHz 4 80 A 100 A 130 A 150 A Rated output current 1 5 6 7 15 IAC at 8 kHz 4 75 A 72 A 94 A 105 A Output peak current 1 5 6 8 15 IAC at 4 kHz 4 120 A 130 A 170 A 200 A Output peak current 1 5 6 8 15 IAC at 8 kHz 4 90 A 94 A 130 A 150 A Max peak current period 8 9 60 s Power supply DC link terminals 11 Max 90 kW Brake ...

Page 73: ...age 1 3 UAC 3 x 0 V to 3 x 370 V Output frequency at 4 kHz 14 0 Hz to 450 Hz Rated output current 1 5 6 7 15 IAC at 4 kHz 4 80 A Rated output current 1 5 6 7 15 IAC at 8 kHz 4 75 A Output peak current 1 5 6 8 15 IAC at 4 kHz 4 120 A Output peak current 1 5 6 8 15 IAC at 8 kHz 4 90 A Max peak current period 8 9 60 s Power supply DC link terminals 11 Max 90 kW Brake resistor current permitted Î Max ...

Page 74: ...ower supply voltage V Output current Derating of the output current BM5545 Power supply voltage V Output current Derating of the output current BM5546 Power supply voltage V Figure 38 Derating the output current BM554X universal units 7 The input current must be reduced between 40 C and 55 C Refer to correction factors at changed operating conditions ZEnviron mental temperature on page 55 8 The po...

Page 75: ...nnot be guaranteed Typical the devices are marked with the max output frequency at 4 kHz switching frequency 0 450 kHz 15 The continuously permitted output current must be reduced complying with ZOutput frequency dependent continuous current derating BM5XXX on page 119 if the statical output frequency is lower than 15 Hz and the frequency remains between 0 and 15 Hz for more than 5 seconds 16 The ...

Page 76: ... 0 V to 3 x 370 V Output frequency at 4 kHz 13 0 Hz to 450 Hz Rated output current 1 5 6 7 IAC at 4 kHz 4 120 A 14 150 A 14 210 A 12 Rated output current 1 5 6 7 IAC at 8 kHz 4 96 A 14 116 A 14 150 A 12 Output peak current 1 5 6 8 IAC at 4 kHz 4 180 A 14 195 A 14 260 A 12 Output peak current 1 5 6 8 IAC at 8 kHz 4 144 A 14 150 A 14 185 A 12 Max peak current period 8 60 s Connected load DC link ter...

Page 77: ...0 s 15 Output voltage 1 3 UAC 3 x 0 V to 3 x 370 V Output frequency at 4 kHz 13 0 Hz to 450 Hz Rated output current 1 5 6 7 IAC at 4 kHz 4 210 A 12 Rated output current 1 5 6 7 IAC at 8 kHz 4 150 A 12 Output peak current 1 5 6 8 IAC at 4 kHz 4 260 A 12 Output peak current 1 5 6 8 IAC at 8 kHz 4 185 A 12 Max peak current period 8 60 s Connected load DC link terminals Max 110 kW Brake resistor curre...

Page 78: ...ove the rated power supply voltage the output currents must be reduced at constant output power Output current Derating of output current BM5552 Power supply voltage V Output current Derating of output current BM5553 Power supply voltage V Output current Derating of output current BM5554 Power supply voltage V Figure 39 Reducing of output current BM555X universal units 7 The input current must be ...

Page 79: ...cies between fmax and 599 Hz and the controller allows that however the quality of this voltages cannot be guaranteed Typical the devices are marked with the max output frequency at 4 kHz switching frequency 0 450 kHz 14 The continuously permitted output current must be reduced complying with ZOutput frequency dependent continuous current derating BM5XXX on page 119 if the statical output frequenc...

Page 80: ...oltage 1 3 UAC 3 x 0 V to 3 x 370 V Output frequency at 4 kHz12 0 Hz to 450 Hz Rated output current 1 5 6 7 15 IAC at 4 kHz 4 250 A 300 A 350 A Rated output current 1 5 6 7 15 IAC at 8 kHz 4 200 A 240 A 240 A Output peak current 1 5 6 8 15 IAC at 4 kHz 4 325 A 390 A 450 A Output peak current 1 5 6 8 15 IAC at 8 kHz 4 260 A 312 A 312 A Max peak current period 8 60 s Connected load DC link terminals...

Page 81: ...y at 4 kHz12 0 Hz to 450 Hz Rated output current 1 5 6 7 15 IAC at 4 kHz 4 250 A 300 A 350 A Rated output current 1 5 6 7 15 IAC at 8 kHz 4 200 A 240 A 240 A Output peak current 1 5 6 8 15 IAC at 4 kHz 4 325 A 390 A 450 A Output peak current 1 5 6 8 15 IAC at 8 kHz 4 260 A 312 A 312 A Max peak current period 8 60 s Connected load DC link terminals Max 160 kW Brake resistor current permitted Î Max ...

Page 82: ...t is dependent of the device load and the heat sink temperature The device load is determined by the overload monitoring of the device 9 For cooling versions S and A only 10 If UL508C is complied with max 4 0 A 11 Refer to ZMotor requirements on page 52 12 The range of the output frequency is based on a stationary operation in the linear range of the PWM i e without overmodulation The quality of t...

Page 83: ...or more than 5 seconds 16 It is prohibited to connect an additional axis unit or an additional capacitance to the DC link 17 The distortion factor of the input current is approx twice as much the factor at operation with power choke The user has to check with the local power supplier whether an operation without power choke is allowed 18 Operating the device without power choke causes an increase ...

Page 84: ...t frequency at 4 kHz 14 0 Hz bis 450 Hz Rated output current 1 5 6 7 13 15 IAC at 4 kHz 4 450 A 615 A Rated output current 1 5 6 7 13 15 IAC at 8 kHz 4 338 A 420 A Output peak current 1 5 6 8 15 IAC at 4 kHz 4 585 A 800 A Output peak current 1 5 6 8 15 IAC at 8 kHz 4 439 A 545 A Max peak current period 9 60 s Connected load DC link terminals Max 250 kW Max 315 kW Brake resistor current permitted Î...

Page 85: ... operating conditions ZEnviron mental temperature on page 55 8 Two temperature values may occur cooling air which flows through the internal space of the device cooling air which flows through the heatsink Enter the higher value Example Rated output current 150 A environmental temperature 46 C Io 150A 1 46 C 40 C C 0 03 150A 0 82 The output current must be reduced to 123 A 9 The possible overload ...

Page 86: ...sible Baumüller sales de partment keyword export restriction The range of the output frequency is defined as follows PWM frequency Current controller cycle time Range of the output frequency 2 kHz 250 µs 0 225 Hz 4 kHz 125 µs 0 450 Hz 8 kHz 62 5 µs 0 599 Hz 900 Hz 900 Hz could be generated by the controller The device is able to generate output voltages with frequencies between fmax and 599 Hz and...

Page 87: ...f 128 A Rated DC link voltage 1 UDC 540 VDC DC link capacitance internal 3000 F DC link discharging time internal DC link capacitance 140 s DC link capacitance external permitted Refer to ZPage 220 Waiting period between two switching on operations No Output voltage 1 3 UAC 3 x 0 V to 3 x 370 V Output frequency at 4 kHz10 0 Hz to 450 Hz Rated output current 1 5 6 7 12 IAC at 4 kHz 4 60 A Rated out...

Page 88: ...the mean effective power at the motor terminals may not exceed the specified value continuously 10 The range of the output frequency is based on a stationary operation in the linear range of the PWM i e without overmodulation The quality of the generated output voltages depends on the ratio between output frequency and current controller frequency fI R fI R 1 cycle time current controller The maxi...

Page 89: ...0 Hz to 450 Hz Rated output current 1 5 6 7 13 IAC at 4 kHz 4 85 A 100 A Rated output current 1 5 6 7 13 IAC at 8 kHz 4 64 A 75 A Output peak current 1 5 6 8 13 IAC at 4 kHz 4 170 A 200 A Output peak current 1 5 6 8 13 IAC at 8 kHz 4 128 A 150 A Max peak current period 8 9 1 25 s Connected load DC link terminals 10 Max 60 kW 120 kW 1 s Brake resistor current permitted Î Max 100 A Brake resistor ex...

Page 90: ... V Output frequency at 4 kHz 11 0 Hz bis 450 Hz Rated output current 1 5 6 7 13 IAC at 4 kHz 4 130 A 140 A Rated output current 1 5 6 7 13 IAC at 8 kHz 4 94 A Output peak current 1 5 6 8 13 IAC at 4 kHz 4 210 A Output peak current 1 5 6 8 13 IAC at 8 kHz 4 130 A Max peak current period 8 9 1 25 s Connected load DC link terminals 10 Max 60 kW 120 kW 1 s Brake resistor current permitted Î Max 100 A ...

Page 91: ...put peak current 1 5 6 8 13 IAC at 4 kHz 4 210 A Output peak current 1 5 6 8 13 IAC at 8 kHz 4 130 A Max peak current period 8 9 1 25 s Connected load DC link terminals 10 Max 60 kW 120 kW 1 s Brake resistor current permitted Î Max 100 A Brake resistor external v 7 4 14 Brake resistor threshold Û 780 V Brake resistor peak power 80 kW Permitted continuous brake resistor power external 58 kW Power l...

Page 92: ...restriction The range of the output frequency is defined as follows PWM frequency Current controller cycle time Range of the output frequency 2 kHz 250 µs 0 225 Hz 4 kHz 125 µs 0 450 Hz 8 kHz 62 5 µs 0 599 Hz 900 Hz 900 Hz could be generated by the controller The device is able to generate output voltages with frequencies between fmax and 599 Hz and the controller allows that however the quality o...

Page 93: ...IAC at 4 kHz 4 260 A 330 A 400 A Output peak current 1 5 6 8 13 IAC at 8 kHz 4 194 A 264 A 300 A Max peak current period 8 1 25 s Connected load DC link terminals Max 110 kW Brake resistor current permitted Î Max 150 A Brake resistor external 5 Brake resistor threshold Û 11 780 V Brake resistor peak power 120 kW Permitted continuous brake resistor power external 80 kW Power loss referring to power...

Page 94: ... voltages depends on the ratio between output frequency and current controller frequency fI R fI R 1 cycle time current controller The maximum output frequency fmax generated with high quality is calculated as follows fmax fI R Kpf typical KPf 18 Furthermore the controller sets an upper limit for the output frequency of 599 Hz please contact the responsible Baumüller sales de partment keyword expo...

Page 95: ... 4 500 A 600 A Output peak current 1 5 6 8 14 IAC at 8 kHz 4 374 A 450 A Max peak current period 8 1 25 s Connected load DC link terminals Max 160 kW Brake resistor current permitted Î Max 230 A Brake resistor external 3 4 Brake resistor threshold Û 11 780 V Brake resistor peak power 179 kW Permitted continuous brake resistor power external 130 kW Power loss referring to power input 3500 W 4200 W ...

Page 96: ...tput frequency and current controller frequency fI R fI R 1 cycle time current controller The maximum output frequency fmax generated with high quality is calculated as follows fmax fI R Kpf typical KPf 18 Furthermore the controller sets an upper limit for the output frequency of 599 Hz please contact the responsible Baumüller sales de partment keyword export restriction The range of the output fr...

Page 97: ...at 4 kHz 13 0 Hz to 450 Hz Rated output current1 5 6 7 14 IAC at 4 kHz 4 260 A 450 A 720 A Rated output current 1 5 6 7 14 IAC at 8 kHz 4 185 A 305 A 495 A Output peak current 1 5 6 8 14 IAC at 4 kHz 4 260 A 450 A 800 A Output peak current 1 5 6 8 14 IAC at 8 kHz 4 185 A 305 A 545 A Max peak current period 8 no limit 60 s Connected load DC link terminals Max 160 kW Max 360 kW Brake resistor curren...

Page 98: ...70 V Output frequency at 4 kHz 13 0 Hz to 450 Hz Rated output current1 5 6 7 14 IAC at 4 kHz 4 450 A Rated output current 1 5 6 7 14 IAC at 8 kHz 4 305 A Output peak current 1 5 6 8 14 IAC at 4 kHz 4 450 A Output peak current 1 5 6 8 14 IAC at 8 kHz 4 305 A Max peak current period 8 No limit Connected load DC link terminals Max 160 kW Brake resistor current permitted Î Max 236 A Brake resistor ext...

Page 99: ... With input voltages above the rated power supply voltage the output currents must be reduced at constant output power Output current Derating of the output current BM5755 Power supply voltage V Output current Derating of the output current BM5766 Power supply voltage V Output current Derating of the output current BM5773 Power supply voltage V Figure 46 Derating the output current BM57XX continuo...

Page 100: ...quencies between fmax and 599 Hz and the controller allows that however the quality of this voltages cannot be guaranteed Typical the devices are marked with the max output frequency at 4 kHz switching frequency 0 450 kHz 13 The continuously permitted output current must be reduced complying with ZOutput frequency dependent continuous current derating BM5XXX on page 119 if the statical output freq...

Page 101: ...output current 1 4 5 6 9 IAC at 4 kHz 3 7 5 A 11 0 A 15 0 A 15 0 A Rated output current 1 4 5 6 9 IAC at 8 kHz 3 6 0 A 8 8 A 12 0 A 12 0 A Output peak current 1 4 5 7 9 IAC at 4 kHz 3 15 0 A 22 0 A 30 0 A 40 0 A Output peak current 1 4 5 7 9 IAC at 8 kHz 3 12 0 A 17 6 A 24 0 A 32 0 A Max peak current period 7 60 s 1 s Power loss referring to power input 83 W 122 W 166 W Power input referring to co...

Page 102: ...ends on the ratio between output frequency and current controller frequency fI R fI R 1 cycle time current controller The maximum output frequency fmax generated with high quality is calculated as follows fmax fI R Kpf typical KPf 18 Furthermore the controller sets an upper limit for the output frequency of 599 Hz please contact the responsible Baumüller sales de partment keyword export restrictio...

Page 103: ...current 1 4 5 6 9 IAC at 4 kHz 3 22 5 A 30 0 A 45 0 A 60 0 A Rated output current 1 4 5 6 9 IAC at 8 kHz 3 18 0 A 24 0 A 36 0 A 48 0 A Output peak current 1 4 5 7 9 IAC at 4 kHz 3 45 0 A 60 0 A 90 0 A 90 0 A Output peak current 1 4 5 7 9 IAC at 8 kHz 3 36 0 A 48 0 A 72 0 A 72 0 A Max peak current period 7 60 s Power loss referring to the power input 250 W 318 W 490 W 685 W Power input referring to...

Page 104: ... quality of the generated output voltages depends on the ratio between output frequency and current controller frequency fI R fI R 1 cycle time current controller The maximum output frequency fmax generated with high quality is calculated as follows fmax fI R Kpf typical KPf 18 Furthermore the controller sets an upper limit for the output frequency of 599 Hz please contact the responsible Baumülle...

Page 105: ... kHz 3 120 A 130 A 170 A 200 A Output peak current 1 4 6 7 11 IAC at 8 kHz 3 90 A 94 A 130 A 150 A Max peak current period 7 60 s Power loss referring to the power input 800 W 1000 W 1300 W 1400 W Power loss referring to the control voltage 112 W Power loss of the device fan referring to 230 VAC 8 87 W Current of the integrated brake control Max 8 0 A 10 Cooling air requirement power heatsinks 260...

Page 106: ...ated output voltages depends on the ratio between output frequency and current controller frequency fI R fI R 1 cycle time current controller The maximum output frequency fmax generated with high quality is calculated as follows fmax fI R Kpf typical KPf 18 Furthermore the controller sets an upper limit for the output frequency of 599 Hz please contact the responsible Baumüller sales de partment k...

Page 107: ... 96 A 116 A 150 A Output peak current 1 4 5 7 10 IAC at 4 kHz 3 180 A 195 A 260 A Output peak current 1 4 5 7 10 IAC at 8 kHz 3 144 A 150 A 185 A Max peak current period 7 60 s Power loss referring to the power input 1470 W 1840 W 2690 W Power input referring to the control voltage 75 W Power input of the device fan referring to 230 VAC 8 190 W Current of the integrated brake control Max 8 0 A 10 ...

Page 108: ...on the ratio between output frequency and current controller frequency fI R fI R 1 cycle time current controller The maximum output frequency fmax generated with high quality is calculated as follows fmax fI R Kpf typical KPf 18 Furthermore the controller sets an upper limit for the output frequency of 599 Hz please contact the responsible Baumüller sales de partment keyword export restriction The...

Page 109: ...0 A 240 A Output peak current 1 4 5 7 11 IAC at 4 kHz 3 325 A 390 A Output peak current 1 4 5 7 11 IAC at 8 kHz 3 260 A 312 A Max peak current period 7 60 s Power loss referring to the power input 3230 W 3920 W Power loss referring to the control voltage 93 W Power loss of the device fan referring to 230 VAC 8 174 W Current of the integrated brake control Max 8 0 A 9 Cooling air requirement power ...

Page 110: ... of the generated output voltages depends on the ratio between output frequency and current controller frequency fI R fI R 1 cycle time current controller The maximum output frequency fmax generated with high quality is calculated as follows fmax fI R Kpf typical KPf 18 Furthermore the controller sets an upper limit for the output frequency of 599 Hz please contact the responsible Baumüller sales ...

Page 111: ... current 1 4 5 7 12 IAC at 4 kHz 3 585 A 800 A Output peak current 1 4 5 7 12 IAC at 8 kHz 3 439 A 545 A Max peak current period 7 60 s Power loss referring to the power input 4700 W 6450 W Power loss referring to the control voltage 116 W Power loss of the device fan referring to 230 VAC 8 Max 540 W Current of the integrated brake control Max 8 0 A 9 Cooling air requirement power heatsinks 1000 m...

Page 112: ...it test using 18k A can be executed Baumüller does not offer devices in the class 600 HP 447 kW with 30 kA short circuit current in accordance with UL508C 11 The range of the output frequency is based on a stationary operation in the linear range of the PWM i e without overmodulation The quality of the generated output voltages depends on the ratio between output frequency and current controller f...

Page 113: ...max 3 Brake continuous power PDmax 2 3 Constants for calculation C1 C2 C3 BM5534 ZIXXR16 BM5535 ZIXXR16 FIXXR16 BM5632 ZIXXR16 FIXXR16 16 49 A 20 mm 38 kW 2 kW 0 139 K W 0 05081 K Ws 6 7751 s 1 BM5544 ZIXXR10 FIXXR10 BM5545 ZIXXR10 FIXXR10 BM5546 ZIXXR10 FIXXR10 BM5641 ZIXXR10 FIXXR10 BM5642 ZIXXR10 FIXXR10 10 78 A 35 mm 61 kW 1 5 kW 0 200 K W 0 01605 K Ws 0 9169 s 1 BM555X ZIXXR05 FIXXR05 BM565X ...

Page 114: ...n elevated tempera tures can occur above the devices Do not install cables or cable channels above the de vices At the devices BM553X and BM554X do not install the connection cables directly above the mounting plate of the device where the hot air rises When dimensioning consider that 10 of brake resistor power is not dissipated via the cooling water but is an additional power loss which heats the...

Page 115: ...er refer to ZTechnical data brake resis tors on page 113 n Number of brake operations within one cycle PS_1 to PS_n Brake peak power numbered in chronological order ton_1 bis ton_n Brake time periods toff_1 bis toff_n Off time periods between the brake time periods Tcycle Total cycle C1 C2 C3 Constants refer to ZTechnical data brake resistors on page 113 brake on_1 off_1 on_2 off_2 on_n off_n on_1...

Page 116: ...00 K yes no Please contact Baumüller if Ps_n PSmax and T 0 K T 20 K Increase T0 e g 10 K followed by the recalculation of all values e g 10 K followed by the recalculation of all values Decrease T0 PS_n PSmax ton_n 1 s Start End ton_1 ton_n 1 s The internal brake resistor cannot be used for this application 0 T 20 K Tcycle ton_n toff_n 1 n 1 n PD 1 2 Ps_1 ton_1 Ps_n ton_n Tcycle TM PD C1 T0 PD C1 ...

Page 117: ... s PS_2 13 kW 61 kW ton_2 0 15 s 1 s toff_2 1 79 s PS_3 20 kW 61 kW ton_3 0 15 s 1 s toff_3 6 85 s PS_4 23 kW 61 kW ton_4 0 15 s 1 s toff_4 1 85 s PS_5 24 kW 61 kW ton_5 0 15 s 1 s toff_5 5 65 s Tcycle 5 0 15s 1 11s 1 79s 6 85s 1 85s 5 65s 18 s PD 0 417 kW 417 W PDmax 1 5 kW internal brake resistor can be used TM P0 C1 417 W 0 2 K W 83 4 K Start value T0 P0 C1 417 W 0 2 K W 83 4 K T1 T0 C2 Ps_1 to...

Page 118: ...83 78 K 83 4 K 0 38 K T3 T2 TM e C3 toff_2 TM C2 Ps_3 ton_3 132 06K 83 4K e 0 9169s 1 1 79s 83 4K 0 01605K Ws 20000W 0 15s T4 T3 TM e C3 toff_3 TM C2 Ps_4 ton_4 140 92K 83 4K e 0 9169s 1 6 85s 83 4K 0 01605K Ws 23000W 0 15s T5 T4 TM e C3 toff_4 TM C2 Ps_5 ton_5 138 81K 83 4K e 0 9169s 1 1 85s 83 4K 0 01605K Ws 24000W 0 15s T6 T5 TM e C3 toff_5 TM 151 29K 83 4K e 0 9169s 1 5 65s 83 4K 151 29K 83 4K...

Page 119: ...t positioning n Standstill operations if current is required to keep a torque a force n At operations if it is likely that the mechanics block for example when starting cold ex truders The following operations are not affected n Typical positioning operations n Operating motors which use an operating brake at standstill n Operations where the higher level control has a standstill and block monitor...

Page 120: ...m 4 kHz to 2 kHz or from 8 kHz to 4 kHz Figure 56 Reduction BM56XX max current and PWM frequency at output frequencies 10 Hz The maximum current of the drive must be limited more severely at output frequencies below 10 Hz if no PWM frequency reduction is possible Figure 57 Reduction BM56XX only max current at output frequencies 10 Hz 10 Hz 75 100 0 4000_0753_rev01_int Output peak current Automatic...

Page 121: ...odule The output sided inverter generates a three phase system via the DC link connection from the direct voltage with variable frequency and voltage for the supply of the connected motor BM5500 BM5500 are universal units for achieving electrical drives in industrial applications BM5500 offers the largest configuration possibilities as well as the most available options BM5600 BM5600 acceleration ...

Page 122: ...nt by water cooling For this reason these devices are only available with water cooling cooling type F and Z and with none peak current only BM5773 with low peak current Controller unit The power unit is controlled by the controller unit You can operate the controller part with ProDrive or via a PLC or via a field bus and PLC NOTE Only the operation with ProDrive is described If the software is no...

Page 123: ...4 2 Type plate On the type plate you will find besides others the type code of the device Figure 58 Position of type plate BM5553 ST06 0100 0103 00 1234 NOTE UL certification and a certified safety function within the meaning of PL classification according ISO 13849 or SIL according EN 61800 in preparation ...

Page 124: ...put rated current 2 to 8 current value dependent on the housing size refer to ZElectrical data basic units from page 61 BM5XXX XXXX Ryy XXXX XXXX XX XXXX Type of cooling S Air cooled with air supply and with air outlet in the control cabinet A Air cooled with air supply and with air outlet outside the control cabinet Z Water cooled with water cooler in the control cabinet F Water cooled with water...

Page 125: ...001 001 000 STO controllable via I O without parameter memory with automatic restart with short circuit test K 001 001 001 SS1 controllable via I O SS1 time is a fixed set value without parameter memory with automatic restart with short circuit test BM5XXX XXXX Ryy XXXX XXXX XX XXXX Power unit design BM50XX BM51XX 0 X1 inhibit input expects NO contact 1 X1 inhibit input expects NC contact BM53XX 4...

Page 126: ...dule MOD 001 001 Modbus TCP incl IEE with external supply BM5XXX XXXX Ryy XXXX XXXX XX XXXX Fieldbus configuration 01 EtherCAT CoE 02 VARAN 03 CANopen 04 POWERLINK 05 ProfiNET RT IRT 07 EtherCAT SoE BM5XXX XXXX Ryy XXXX XXXX XX XXXX Controller hardware type 01 Single and double axis unit fully equipped with AIO DIO EtherCAT RJ45 04 Active mains rectifier without AIO without encoder evaluation with...

Page 127: ...he software option SoftDrivePLC is shown in the type code as follows BM5XXX XXXX XXXX XXXX XX XXXX EXX and XX 01 NOTE Only devices with type code BM5XXX XXXX XX01 03 and XX04 05 06 provide an add on module The add on modules are built in and cannot be changed It is forbidden to remove the yellow front cover ...

Page 128: ...S1 S4 Setting refer to ZSetting the IP address with address switches from page 133 LED H31 H32 H41 H42 Fieldbus depending on type refer to ZType code from page 124 Meaning BM5XXX XXXX XXXX 01XX BM5XXX XXXX XXXX 07XX ZLED EtherCAT on page 131 BM5XXX XXXX XXXX 02XX ZLED VARAN on page 131 BM5XXX XXXX XXXX 03XX LED CANopen without function BM5XXX XXXX XXXX 04XX ZLED POWERLINK on page 132 Figure 59 Dis...

Page 129: ...SWITCHED ON Control word xxxx x111 Pulse enable 1 Quick stop 1 4 OPERATION ENABLED Control word xxxx 1111 Pulse enable 1 Quick stop 1 5 OPERATION DISABLED ACTIVE 6 OPERATION INHIBIT ACTIVE Pulse enable 0 7 QUICK STOP ACTIVE Quick stop 0 low active E ERROR RESPONSE ACTIVE F ERROR Error message Reset via control word 0xxx xxxx or reset stored errors 0 1 P Parking axis Refer to parameter manual for d...

Page 130: ...ernal identification Meaning H11 1 1 green 1 1 red Axis 1 Torque direction H11 green positive torque direction H11 red negative torque direction H12 1 2 green 1 2 orange Axis 1 Power on 24 V available pulse enable H12 green power ON and pulse enable H12 orange power ON only H13 1 3 Axis 1 Current limit H13 red device operates on current limit H14 1 4 Axis 1 Error display H14 red device message err...

Page 131: ...tion On Connection Blinking Data transfer H42 yellow RUN Off ERROR INIT 500 ms on 500 ms off PREOPERATIONAL 200 ms on 1 s off SAFEOPERATIONAL On OPERATIONAL Type code BM5XXX XXXX XXXX 01XX BM5XXX XXXX XXXX 07XX LED VARAN Naming on the front plate H31 green H41 green LINK On Connection between 2 PHYs physical interfaces is established H32 yellow H42 yellow ACTIVE On Data is received or transmitted ...

Page 132: ... transfer H32 yellow ERROR Off NMT_CT3 NMT_CT7 NMT_GT2 On NMT_CT11 NMT_GT6 Blinking Configuration error e g address setting H41 green X4 Link Act Off No connection On Connection Blinking Data transfer H42 green STATUS Off NMT_GS_OFF NMT_GS_INITIALISATION NMT_CS_NOT_ACTIVE 50 ms off 50 ms on NMT_CS_BASIC_ETHERNET 200 ms on 1 s off NMT_CS_PRE_OPERATIONAL_1 2 x 200 ms on 1 s off NMT_CS_PRE_OPERATIONA...

Page 133: ...168 at the factory Both of the last bytes are set by means of the address switches S1 S2 S3 and S4 In the process S1 and S2 as well as S3 and S4 each represent an 8 bit value Controller with POWERLINK profile Both of the first bytes are set with the base address 192 168 100 at the factory Both of the last bytes are set by means of the address switches S3 and S4 In the process S3 and S4 each repres...

Page 134: ...Display and operation elements Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 134 of 314 4 4 ...

Page 135: ...Design and Operation Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 135 of 314 4 Figure 60 Address switch setting EtherCAT POWERLINK VARAN ...

Page 136: ...ion handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 136 of 314 4 4 CANopen BM5XXX XXXX XXXX 03XX Baud rate S2 20 kBit s switch 125 kBit s default setting 250 kBit s 500 kBit s 1 MBit s NOTE Switch up 0001 ...

Page 137: ...Design and Operation Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 137 of 314 4 Address S3 S4 Figure 61 Address setting CANopen ...

Page 138: ...Display and operation elements Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 138 of 314 4 4 ...

Page 139: ...25 C up to 70 C m Vibration shock continuous shock class 2 M 1 as in EN 60721 3 2 NOTICE Damage due to unauthorized transport Transport handled by untrained personnel can lead to a substantial amount of mate rial damage Therefore m The unloading of the packages upon delivery as well as the in house transport should only be done by trained personnel m Contact Baumüller Nürnberg GmbH sales office if...

Page 140: ...act the responsible representative of Baumüller Nürnberg GmbH 5 4 Unpacking After having received the still packaged device h Avoid transport shocks and hard jolts e g when putting an item down If no transport damage is visible h Open the packaging of the device h Verify the delivery scope based on the delivery note File a claim with the responsible Baumüller representative if the delivery is inco...

Page 141: ...lified personnel Qualified personnel are persons who on account of their occupational training ex perience instruction and knowledge of relevant standards and stipulations accident prevention regulations and operating conditions are authorized by the persons re sponsible for the safety of the facilities to perform the respective activities that are necessary while at the same time recognizing and ...

Page 142: ...rial damage Therefore m Only allow mounting to be performed by employees of the manufacturer or by oth er qualified personnel WARNING Danger of mechanical impact Secure devices against falling down Therefore m Take suitable measures such as supports hoists and assisting personnel to en sure that device cannot fall down m Use appropriate means of transport NOTICE Danger due to electrostatic dischar...

Page 143: ...o sharp edges If the device is lifted with unprotected hands during mounting palms or fingers can be cut If the device falls feet could be injured Therefore m Ensure that only qualified personnel who are familiar with the safety notes and as sembly instructions mount this device Wear safety gloves Wear safety shoes ...

Page 144: ...onductive contamination Therefore m When performing installation work of any kind it must be ensured that no foreign material e g drill shavings copper strands etc gets into the device as a result m If possible the drilling of the holes should be done before mounting the device and the configuring of the cables should take place outside of the control cabinet If this is not possible the device mus...

Page 145: ...ol cabinet refer to ZDimensions from page 29 Tolerance specifications Drill hole dimensioning 0 2 mm Dimensioning openings 1 0 mm Relative tolerance of discretionary divisions 0 1 mm 6 2 1 1 Drilling patterns BM551X BM551X S Figure 62 Drilling pattern BM551X NOTE Consider the minimum clearances for cooling when making the drill holes All dimensions in millimeters mm Further notes refer to ZDimensi...

Page 146: ...ent No 5 13008 10 Baumüller Nürnberg GmbH 146 of 314 6 2 6 2 1 2 Drilling patterns BM552X BM552X S BM552X Z BM552X A BM552X F Figure 63 Drilling pattern BM552X 6 2 1 3 Drilling patterns BM553X BM553X S BM553X Z BM553X A BM553X F BM553X C Figure 64 Drilling pattern BM553X BM563X ...

Page 147: ...0 Document No 5 13008 10 147 of 314 6 6 2 1 4 Drilling patterns BM5X4X BM5X4X S BM5X4X Z BM5X4X A BM5X4X F Figure 65 Drilling pattern BM554X BM564X 6 2 1 5 Drilling patterns BM5X5X BM5X5X A BM5X5X F BM5X5X S BM5X5X Z Figure 66 Drilling pattern BM555X BM565X ...

Page 148: ...b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 148 of 314 6 2 Figure 67 Drilling pattern BM565X FXX9 BM575X FXX9 6 2 1 6 Drilling patterns BM5X6X BM5X6X S BM5X6X Z BM5X6X A BM5X6X F Figure 68 Drilling pattern BM556X BM565X ...

Page 149: ...ng Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 149 of 314 6 Figure 69 Drilling pattern BM566X FXX9 BM5766 FXX9 6 2 1 7 Drilling patterns BM5X7X Figure 70 Drilling pattern BM557X F BM577X F ...

Page 150: ...Preparing for mounting Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 150 of 314 6 2 Figure 71 Drilling pattern BM557X A ...

Page 151: ...e 155 The screws and washers required for mounting are listed beneath the respective graphic Carry out mounting as follows 1 Provide suitable transport lifting equipment as needed 2 Keep suitable fastening components readily available 3 For cold plate devices n Check the surface quality of device s rear panel mounting plate refer to ZRequire ments mounting plate for cold plate on page 158 4 Mount ...

Page 152: ...ocument No 5 13008 10 Baumüller Nürnberg GmbH 152 of 314 6 3 Figure 72 Mounting instruction BM554X S Z Device BM552X S BM553X S Z BM563X Z BM554X S Z BM564X Z A Screws 4 x M5 4 x M5 4 x M5 B Washers 4 x 5 3 x 10 4 x 5 3 x 10 4 x 5 3x15 c Mounting space c 5 mm c 5 mm c 5 mm ...

Page 153: ...BM5500 BM5600 BM5700 Document No 5 13008 10 153 of 314 6 Figure 73 Mounting instruction BM555X S Z BM556X S Z Device BM555X S Z BM565X Z BM556X S Z BM566X Z A Screws 4x M8 4x M8 B Washers 4x 8 4x21 4x 8 4x21 C Mounting space c 7 mm c 7 mm ...

Page 154: ...Document No 5 13008 10 Baumüller Nürnberg GmbH 154 of 314 6 3 Figure 74 Mounting instruction BM557X A F BM577X FXX9 Device BM557X A BM557X F BM577X FXX9 A Screws 38 x M6 22 x M6 B Spring washer 38 x DIN6796 6 FST 22 x DIN6796 6 FST C Washers 38 x 6 4 x 12 5 22 x 6 4 x 12 5 ...

Page 155: ...vice BM552X A F Z C BM553X A F C BM563X F BM554X A F BM564X F BM555X A F BM565X F BM556X A F BM566X F A Screws 4 x M5 14 x M4 16 x M5 16 x M8 20 x M8 B Washers 4 x 5 3 x 10 14 x 4 3 x 9 16 x 5 3 x 15 16 x 8 4x21 20 x 8 4x21 Device BM565X FXX9 BM575X FXX9 BM566X FXX9 BM576X FXX9 A Screws 18x M6 18 x M8 B Washers 18 x 6 4x17 18 x 8 4x21 ...

Page 156: ...ass for water cooled through hole devices IP54 WARNING Danger because of conductive fluid in connection with electricity The mounting drills are outside of the gasket With non waterproof fastening holes e g the liquid coolant can ingress into the control cabinet m Seal the mountings against water Use e g waterproof draw in bolts and sealants between screws and bolts NOTE The following required con...

Page 157: ...Mounting Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 157 of 314 6 Figure 76 Control cabinet mounting BM552X A F ...

Page 158: ...to the mounting plate For this reason while handle the units protect the sensitive function surface to avoid dam age 6 3 2 Connecting the water cooler With water cooled devices BM55XX F BM57XX F and BM55XX Z BM57XX Z you connect the coolant circulation before electric installation The water cooler has on its bot tom side two pressfitting transition pieces 15mm x R 1 2 AG for flat washers h Connect...

Page 159: ... be performed by employees of the manufacturer or by other qualified personnel Qualified personnel are persons who on account of their occupational training ex perience instruction and knowledge of relevant standards and stipulations accident prevention regulations and operating conditions are authorized by the persons re sponsible for the safety of the facilities to perform the respective activit...

Page 160: ...dangerous during the electrical in stallation m Pay heed to areas on the device that could still be electrically energized after op eration DANGER Risk of fatal injury from electrical current Stored electric charge Discharge time of the system discharge time of the device with the longest DC link discharge time in the DC link connection Refer to ZElectrical data basic units from page 61 Therefore ...

Page 161: ...rmed by Baumüller Nürnberg GmbH in accordance with EN 61800 5 1 Section 5 2 3 2 It is thus unnec essary for the customer to do this Therefore m Subsequent tests of the devices using high voltages may only be performed by Baumüller Nürnberg GmbH m Disconnect the converter from the system during high voltage testing DANGER Risk of fatal injury from electrical current If the requirements for the powe...

Page 162: ...14 7 3 m Connection instructions at special power supply systems Note Not valid for b maXX power modules n Single phase connection BM551X BM551X Abbildung 77 Single phase connection BM551X n Connection to single phase grounded power supply systems BM552X BM5X7X right wrong Figure 78 Single phase connection BM552X BM5X7X basic units ...

Page 163: ...13 when selecting the cable h The protective ground cross section of the cable must be compliant with IEC EN 60204 1 Section 5 2 Tab 1 h A fixed connection for the protective ground conductor is mandatorily specified for op eration of the device h Use copper cable approved for a minimum of 60 C drives 3 x 100 A or 75 C drives 3 x 100 A if comply with UL 508C For further details e g maximum permitt...

Page 164: ...ndirect contact only an RCD of the type B is permitted on the power supply side of the device m Otherwise a different protective measure must be utilized such as separation from the surroundings by means of double or enhanced isolation or separation from the power supply system by means of an isolating transformer for example NOTE The emission of radio frequency interference RFI is to a great exte...

Page 165: ...ot interrupt motor cables with terminals contactors or fuses for example m If possible route the cables on the surface of the grounded mounting plate i e the least effective antenna height m When routing in parallel minimum clearance of 20 cm should be observed between signal and control cables vis à vis the power cables m Cables of different EMC categories e g signal cables mains cables and or mo...

Page 166: ...idal cores are made of nanocrystalline material The toroidal cores cover all three phases of the converter output The time variable common mode current induces a magnetic field into the toroidal core which counteracts against the change of the common mode current m For this reason the toroidal core operates a current compensated choke which limits the rate of change and the amplitude of the common...

Page 167: ...ure sensors Type Additional requirements Isolation KTY84 PT1000 SELV PELV MSKL 1 PTC R 1 k at Tthreshold Imax 2 mA SELV PELV To protect the motor against not permitted overheating a motor temperature sensor can be connected to the b maXX device The device switches off of the motor when a settable threshold temperature has been exceeded 1 Motor protection resistor PTC as per DIN 44080 082 NOTE The ...

Page 168: ... in chapter ZFuses from page 266 3 Connect mains filter L2 not necessary for power modules 4 Connect the power choke L1 at the mains filter output not necessary for BM551X BM5523 BM5524 BM5525 not necessary for BM5XXX XR BM5XXX XS BM5XXX XW not necessary for power modules Connect the power modules with the DC link Connect devices BM551X BM5523 BM5524 BM5525 and BM5XXX XR BM5XXX XS BM5XXX XW with t...

Page 169: ...Controller terminals from page 193 9 Connect the temperature sensor of the motor Observe the proper polarity 10 Connect the signal generator for the pulse enable via terminals X2 20 IF1 X2 12 M24V 11 Connect the signal generator for the quick stop via terminals X2 13 SH1 X2 12 M24V 12 Depends on the application not necessary for power modules connect a brake resistor RB via terminals Ba Ba 13 Conn...

Page 170: ...grams for the electrical mains motor etc ZPage 183 and the controller connections ZPage 193 NOTE The identifiers 1C1 and 1D1 were taken over from DIN EN 60445 1C1 is the connec tion to the positive DC link cable rail and in the past was identified by Baumüller in some devices as ZK 1D1 is the connection to the negative DC link cable rail and in the past was identified by Baumüller in some devices ...

Page 171: ...ocument No 5 13008 10 171 of 314 7 7 11 1 Connection diagrams without controller connections 7 11 1 1 BM55XX BM56XX BM57XX basic units X300 Signal bus To connected devices BM3000 BM5000 Figure 82 Connection diagram with a directly controlled motor brake basic units ...

Page 172: ... refer to ZX101 SELV PELV on page 192 or if you consider UL508C and the current of the brake is greater 4 A Perhaps consider a limited operating voltage range of the brake because of the internal voltage drop up to max 2 6 V HINWEIS If the motor brake is connected directly via X101 2 and X101 3 refer to ZFigure 82 on page 171 the shown direct installation is allowed only It is not allowed within a...

Page 173: ...truction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 173 of 314 7 Figure 83 Connection diagram with motor brake controlled via an add relay basic units X300 Signal bus To connected devices BM3000 BM5000 ...

Page 174: ...BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 174 of 314 7 11 7 11 1 2 BM55XX BM56XX BM57XX power module X300 Signal bus To connected devices BM3000 BM5000 Figure 84 Connection diagram with a directly controlled motor brake power modules ...

Page 175: ...01 SELV PELV on page 192 or if you consider UL508C and the current of the brake is greater 4 A Perhaps consider a limited operating voltage range of the brake because of the internal voltage drop up to max 2 6 V NOTE If the motor brake is connected directly via X101 2 and X101 3 refer to ZFigure 82 on page 171 the shown direct installation is allowed only It is not allowed within a multi axis inst...

Page 176: ... b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 176 of 314 7 11 Figure 85 Connection diagram with motor brake controlled via an additional relay power modules X300 Signal bus To connected devices BM3000 BM5000 ...

Page 177: ...sistor bus X100 4 Figure 86 Connection of several devices BM5500 via signal bus Via X100 power supply bus brake resistor bus Brake resistor bus X100 4 Power supply bus X100 3 Power supply bus Brake resistor bus Power supply bus Brake resistor bus Power supply bus Brake resistor bus Do not connect signal bus Figure 87 Connection of several devices BM5500 without signal bus NOTICE It is forbidden to...

Page 178: ...circuit required for BM557X BM577X refer to ZFuses BM557X on page 282 S4 Fuses DC link L1 Power choke not necessary for BM551X BM5523 BM5524 BM5525 and BM5XXX XR BM5XXX XS BM5XXX XW L2 Mains filter X2 Connections for ready for use quick stop pulse enable refer to ZFigure 97 on page 193 X7 ENC Encoder X36 Connections for fans only BM554X S A BM555X S A BM556X S A BM557X A X100 Connections for 24 V ...

Page 179: ...troller from page 193 shows the control voltage and the connections of the controller unit NOTE The use of the ballast switch is not possible in combination with a disabled safety re lay of a BM551X or BM552X NOTE The characterization 1C1 and 1D1 is from the standard DIN EN 60445 1C1 is the connection to the positive DC link cable current bar and was labeled with ZK by Baumüller in the past 1D1 is...

Page 180: ...ok b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 180 of 314 7 11 7 11 2 1 Terminals BM551X Do not apply terminals when using a power module Figure 89 Electrical connections for power supply motor for BM551X ...

Page 181: ...ction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 181 of 314 7 7 11 2 2 Terminals BM552X Do not apply terminals when using a power module Figure 90 Electrical connections for power supply motor for BM552X ...

Page 182: ...b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 182 of 314 7 11 7 11 2 3 Terminals BM553X BM563X Do not apply terminals when using a power module Figure 91 Electrical connections for power supply motor for BM5X3X ...

Page 183: ...ook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 183 of 314 7 7 11 2 4 Terminals BM554X BM564X Do not apply terminals when using a power module only BM554X S A Figure 92 Electrical connections for power supply motor for BM5X4X ...

Page 184: ...14 7 11 7 11 2 5 Terminals BM555X BM556X BM565X BM566X Do not apply terminals when using a power module Only BM555X S A and BM556X S A Figure 93 Electrical connections for power supply motor for BM5X5X BM5X6X NOTE The brake resistor is connected at BM5X5X and BM5X6X between Ba and 1C1 Also refer to ZFigure 82 on page 171 ...

Page 185: ...Installation Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 185 of 314 7 7 11 2 6 Terminals BM566X BM576X Figure 94 Electrical connections for power supply motor for BM5X6X ...

Page 186: ...agrams Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 186 of 314 7 11 7 11 2 7 Terminals BM5755 Figure 95 Electrical connections for power supply motor for BM5755 ...

Page 187: ...on Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 187 of 314 7 7 11 2 8 Terminals BM557X BM5773 Only BM557X A Figure 96 Electrical connections for power supply motor for BM557X and BM5773 ...

Page 188: ...current Therefore After attaching all power cables to the device BM557X and BM577X screw on the cover careful to all screwing points by using the enclosed screws 6xM4x12 and washers The cover only must be able to be removed from the device with use of tools The use of semiconductor fuses is obligatory at the power supply connection of BM557X BM577X devices Semiconductor fuses are required in the b...

Page 189: ...M576X 2 x 185 mm2 2 3 Cable lug for M10 Min 12 Nm Max 25 Nm BM557X BM577X 2 x 185 mm2 2 4 x 95 mm2 1 Cable lug for M10 Min 12 Nm Max 25 Nm 1 The cable lug may be 25 mm wide at most The maximum cable diameter is dependent on the cable lug In case the cable lug which you use can safely clamp a stronger cable than 95 mm2 you may also use stronger cables than 95 mm2 Also refer to ZCables power supply ...

Page 190: ...f consider maximum load Refer to Brake resistor external in chapter ZTechnical Da ta from page 29 2 Not short circuit proof consider maximum load Refer to Connected load DC link in chapter ZTechnical Da ta from page 29 3 Refer to Permitted brake resistor continuous power in chapter ZTechnical Data from page 29 4 The cable lug may be 25 mm wide at most The maximum cable diameter is dependent on the...

Page 191: ... The cable lug may be 25 mm wide at most The maximum cable diameter is dependent on the cable lug In case the cable lug which you use can safely clamp a stronger cable than 95 mm2 you may also use stronger cables than 95 mm2 Also refer to ZCables power supply device from page 246 2 The cable lug may be 35 mm wide at most The maximum cable diameter is dependent on the cable lug In case the cable lu...

Page 192: ...ads to damage of the devices Refer to ZConnection of several devices to the DC link without using the signal bus on page 177 X101 SELV PELV Max cross section of connection Connection technology Load capacity Brake BM551X BM552X 1 5 mm2 Terminal block X101 1 bis X101 4 Min 0 1 A max 0 5 A BM5532 BM5533 1 5 mm2 Terminal block X101 1 bis X101 4 Min 0 1 A max 1 0 A BM5632 BM5534 BM5535 BM5X4X BM5X5X B...

Page 193: ... output SELV PELV 8 Refer to ZPage 195 9 to 10 N C 11 24V SELV PELV 12 M24V SELV PELV 13 Fast dig input 1 quick stop SELV PELV 14 Fast dig input 2 SELV PELV 15 to 19 Digital input SELV PELV 20 Dig input 8 pulse enable 1 11 10 20 BM5XXX XXXX XXXX 00XX No function BM5XXX XXXX XXXX 01XX X3 EtherCAT IN X4 EtherCAT OUT BM5XXX XXXX XXXX 02XX X3 VARAN IN X4 VARAN OUT 1 TX 2 TX 3 RX 4 to 5 Reserved 6 RX 7...

Page 194: ...LV PELV 20 Dig input 8 pulse enable 1 11 10 20 B Add on module option not pluggable BM5XXX XXXX XX00 No add on module BM5XXX XXXX XX01 Add on module IEE with external supply BM5XXX XXXX XX03 Add on module SIE with internal supply Refer to also ZAdd on modules on page 199 BM5XXX XXXX XXXX 01XX and BM5XXX XXXX XXXX 07XX X3 EtherCAT IN X4 EtherCAT OUT BM5XXX XXXX XXXX 02XX X3 VARAN IN X4 VARAN OUT BM...

Page 195: ...00 Document No 5 13008 10 195 of 314 7 Pin assignment X2 Pin No Assignment Pin No Assignment 1 N C 1 11 24 V supply digital IN OUT 24 V supply digital IN OUT 2 12 M24V supply digital IN OUT 2 Ready to operate 1 13 fast digital input 1 quick stop 3 Ready to operate 1 14 fast digital input 2 4 Digital output 1 15 Digital input 3 5 Digital output 2 16 Digital input 4 6 Digital output 3 17 Digital inp...

Page 196: ...with EtherCAT CoE profile BM5XXX XXXX XXXX 01XX Type code BM5500 BM5600 BM5700 with EtherCAT SoE profile BM5XXX XXXX XXXX 07XX X3 X4 EtherCAT IN EtherCAT OUT Number of bus connections 1 IN 1 OUT Bus connection RJ 45 Number of parameters Refer to parameter handbook BM5000 Data width of parameters 16 32 Bit Baud rates 10 100 Mbit s 1 TX 2 TX 3 RX 4 Reserved 5 Reserved 6 RX 7 Reserved 8 Reserved X3 X...

Page 197: ...BM5600 BM5700 with VARAN profile BM5XXX XXXX XXXX 02XX X3 X4 VARAN IN VARAN OUT Number of bus connections 1 IN 1 OUT Bus connection RJ 45 Number of parameters Refer to parameter handbook BM5000 Data width of parameters 16 32 Bit Baud rates 10 100 Mbit s 1 TX 2 TX 3 RX 4 Reserved 5 Reserved 6 RX 7 Reserved 8 Reserved X3 X4 ...

Page 198: ...n IN CANopen OUT Memory 4 kByte DP RAM 256 kByte RAM 1 MByte Flash Eprom Number of bus connections 2 no slot rules Bus connection 2 connectors RJ45 8 pole Baud rates 20 125 250 500 1000 kBit s Address range 7 Bit address 1 to address 127 Address setting DIP switch Short circuit proof RJ45 connection Yes Isolation Optocoupler DC DC converter 1 CAN_H 2 CAN_L 3 GND 4 Reserved 5 Reserved 6 Reserved 7 ...

Page 199: ...er of bus connections 1 IN 1 OUT Bus connection RJ 45 Number of parameters Refer to parameter handbook BM5000 Data width of parameters 16 32 Bit Baud rates 10 100 Mbit s 1 TX 2 TX 3 RX 4 Reserved 5 Reserved 6 RX 7 Reserved 8 Reserved X3 X4 NOTE Only devices with type code BM5XXX XXXX XX01 03 04 05 06 provide an add on module The add on modules are built in and cannot be changed It is forbidden to ...

Page 200: ...ble refer to ZConnection cable add on modules on page 264 Further information refer to manual add on modules IEE SIE 5 13030 Power supply external supply 5 V 5 without load Current external supply Max 100 mA without load Signal level output high voltage at I0H 20 mA 2 5 V Signal level output high voltage at I0L 20 mA 0 5 V Output frequency track signals Max 500 kHz Switching time rise time 50 ns S...

Page 201: ... master control Pin assignment Sub D on front side X1 and X2 male of SSI encoder emulation Connection cable refer to ZConnection cable add on modules on page 264 Further information refer to manual add on modules IEE SIE 5 13030 Signal level output high voltage at I0H 20 mA 2 5 V Signal level output high voltage at I0L 20 mA 0 5 V Output frequency track signals Min 200 kHz Max 1 MHz Switching time...

Page 202: ...VP Evaluation Edges programmable Input current per input 2 mA digital input Time delay input Max 4 ms Level Low 0 5 V High 12 28 V Output curren per output Max 500 mA Electrical isolation Optocoupler short circuit proof Current limited switch off via temperature Resolution 12 bit Output voltage 10 V to 10 V Max output current 1 mA Updating rate 125 µs short circuit proof Limited max 10 s Digital i...

Page 203: ...ower supply encoder Max 250 mA per connection Installation Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 203 of 314 7 Analog inputs Linearity error inputs in LSB Error Min Type Max DNL 0 2 4 INL 0 3 6 Offset 0 3 6 Gain 0 3 6 NOTE The connections of the cables of the analog channels must be done shielded Blade terminals with 6 3 mm width are available for connecting the sh...

Page 204: ...log in 4 Analog out 1 Analog out 2 Analog out 3 Analog out 4 Analog out 1 Analog out 2 Analog out 3 Analog out 4 Version Analog in 1 2 Analog in 3 4 Analog out 1 4 Digital in 1 4 Digital out 1 4 SVP 001 001 BM5XXX XXXX XX04 Analog voltage inputs 10 V Resolution 14 bit Analog voltage inputs 10 V Resolution 14 bit 4 analog voltage outputs 10V Resolution 12 bit 4 digital inputs 24 V 4 digital outputs...

Page 205: ...g u n d d i g i t a l a n a l o g e r E i n g a n g 0 4 2 0 m A Power supply analog and digital Analog input 10 V to 10 V Analog input 0 4 to 20 mA Analog output 10 V to 10 V reference potential BSA Figure 100 Connection of analog inputs outputs SVP m Digital inputs outputs 2 4 V G N D 2 4 V G N D 2 4 V G N D V e r s o r g u n g a n a l o g u n d d i g i t a l Power supply analog and digital 24V i...

Page 206: ...7 Input 2 8 Output 1 GND 9 Output 2 GND Only one encoder can be connected to each encoder connection X7 Encoder 1 Switchable encoder with HIPERFACE Resolver firmware 1 04 and above encoder with EnDat 2 1 Sine square wave incremental encoder firmware 1 06 and above Encoder with SSI EnDat 2 2 and HIPERFACE DSL X8 Encoder 2 Switchable encoder with HIPERFACE Resolver firmware 1 04 and above encoder wi...

Page 207: ...nput 1 2 Analog input 2 3 Ground 4 Analog output 1 5 Analog output 2 6 Analog output 1 7 Analog output 2 8 Analog output 1 9 Analog output 2 Inputs Resolution 12 bit Type Differential input Input resistance Approx 50 k Max input current 200 µA Sampling rate 5 µs Input voltage 10 V to 10 V Outputs Resolution 12 bit Output voltage 10 V to 10 V Max output current 1 mA Update rate 5 µs Short circuit p...

Page 208: ...umber The ratio between the pole pair number of the motor and the pole pair number of the encoder must be inte ger Current input Max 160 mA Field current Approx 8 kHz Field current 160 mA Ratio 0 5 Sub D connector 26 pole 1 GND encoder supply Ref 2 Reserved 3 Reserved 4 Reserved 5 Reserved 6 Reserved 7 Reserved 8 Reserved 9 Reserved 10 Resolver Ref 11 Reserved 12 Reserved 13 Reserved 14 Reserved 1...

Page 209: ... Voltage supply 10 VDC Signal level Hiperface specification of the process data channel 1 VSS REFSIN REFCOS 2 5V Current input Max 250 mA Sub D connector 26 pole 1 GND encoder supply 2 10 V encoder supply 3 Reserved 4 COS 5 COS 6 SIN 7 SIN 8 Reserved 9 Reserved 10 Reserved 11 Reserved 12 Reserved 13 Reserved 14 Reserved 15 Reserved 16 Reserved 17 Temperature 18 Temperature 19 RS485 Data 20 RS485 D...

Page 210: ...ions can be used Voltage supply 5 VDC controlled Signal level 1 VSS Current input Max 250 mA Sub D connector 26 pole 1 GND encoder supply 2 5 V encoder supply 3 Clock 4 A COS 5 A COS 6 B SIN 7 B SIN 8 Reserved 9 Reserved 10 Reserved 11 Sense GND 12 Sense VCC 13 Clock 14 Reserved 15 Reserved 16 Reserved 17 Temperature 18 Temperature 19 Data 20 Data 21 Reserved 22 Reserved 23 Reserved 24 Reserved 25...

Page 211: ... supply 5 VDC controlled Signal level 1 VSS Current input Max 250 mA D sub connector 26 pin 1 GND encoder supply 2 5 V encoder supply 3 Clock 4 Reserved 5 Reserved 6 Reserved 7 Reserved 8 Reserved 9 Reserved 10 Reserved 11 Sense GND 12 Sense Vcc 13 Clock 14 Reserved 15 Reserved 16 Reserved 17 Reserved 18 Reserved 19 Data 20 Data 21 Reserved 22 Reserved 23 Reserved 24 Reserved 25 Reserved 26 Reserv...

Page 212: ... RS422 TTL for square wave incremental encoders 1 Vss for sine incremental encoders Current input Max 250 mA D sub connector 26 pin 1 GND encoder supply 2 5 V encoder supply 3 Reserved 4 RS422 A 5 RS422 A 6 RS422 B 7 RS422 B 8 RS422 0 9 RS422 0 10 Reserved 11 Sense GND 12 Sense VCC 13 Reserved 14 Reserved 15 Reserved 16 Reserved 17 Temperature 18 Temperature 19 Reserved 20 Reserved 21 Reserved 22 ...

Page 213: ...r 26 pin 1 GND encoder supply 2 10 V encoder supply 3 Reserved 4 Reserved 5 Reserved 6 Reserved 7 Reserved 8 Reserved 9 Reserved 10 Reserved 11 Reserved 12 Reserved 13 Reserved 14 Reserved 15 Reserved 16 Reserved 17 Reserved 18 Reserved 19 DSL 20 DSL 21 Reserved 22 Reserved 21 Reserved 22 Reserved 23 Reserved 24 Reserved 25 Reserved 26 Reserved do not occupy NOTE The use of the standard accessory ...

Page 214: ... 1 Vss Commutation signals C and D 1 Vss Current input Max 250 mA D sub connector 26 pin 1 GND encoder supply 2 5 V encoder supply 3 reserved 4 A 5 A 6 B 7 B 8 0 zero pulse 9 0 zero pulse 10 reserved 11 Sense GND 12 Sense VCC 13 reserved 14 reserved 15 C commutation track 16 C commutation track 17 Temperature 18 Temperature 19 reserved 20 reserved 21 reserved 22 reserved 21 reserved 22 reserved 23...

Page 215: ...r a signal bus warning NOTE To avoid uncontrolled operation of the active mains rectifier unit the signal bus has to be activated NOTE A maximum of 12 axis units can be linked via the signal bus Pin Nr Assignment Function 1 BUS_BETRIEBSBEREIT Ready to operate identically with X1 6 2 BUS_PHASENAUSFALL 0 V means all three power supply phases are available 7 5 V means at least one power supply phase ...

Page 216: ...Controller terminals Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 216 of 314 7 12 ...

Page 217: ... ensure that all coverings and protective devices are installed and are functioning properly m The control cabinet in which the device is installed should be protected against contact with electrically live parts Keep all doors of the control cabinet closed during operation NOTICE Environmental conditions that do not meet the requirements Environmental conditions that are non compliant can lead to...

Page 218: ...der for the device to provide output A running motor will come to a standstill if the signal is switched to 0V Quick stop Only switch off the quick stop signal if the system the device must be stopped as quickly as possible The reaction can be adjusted refer to the parameter manual During operation the quick stop signal must be continuously provided in order for the device to provide output Exactl...

Page 219: ...ply voltage refer to ZFigure 36 on page 66 8 2 2 Power supply switch on frequency BM5X3X to BM5X7X The devices use a rectifier with 3 diodes and 3 thyristors B6HK circuit The circuit mea sures the voltage on the phase conductor and the DC link The corresponding thyristor is fired if the phase conductor voltage minus DC link voltage is lower than a fixed threshold Thereby an almost constant voltage...

Page 220: ...nnected to a power supply with clockwise rotating field No charging is started in case of counterclockwise rotating field In rare cas es a counterclockwise rotating field can cause an abrupt charging and a tripped fuse No charging is started at failure of one or two mains phases The external chargeable capacitance is not limited because the height of the loading cur rent of the DC link capacitor i...

Page 221: ... current controlled charging are in short m The maximum chargeable DC link capacitance is higher than without the current con trolled charging m The dependency of the DC link capacitance on the charging current is reduced The self protection level of the device against incorrect dimensioning is improved 8 2 5 Table of charging times Device Inductance power choke Internal capacitance Typical chargi...

Page 222: ...corresponding warning is shown on the display or respectively controller The most im portant warning message Current limit attained is also shown by the device through the LED H13 or H23 refer to ZDisplay and operation elements from page 128 Error message If the controller unit detects that the device is not working error free then this is shown via the LED H14 or H24 refer to ZDisplay and operati...

Page 223: ...M5600 BM5700 device 2 Set the BM5500 BM5600 BM5700 IP address refer to ZSetting the IP address with address switches from page 133 3 Connect BM5500 BM5600 BM5700 with Ethernet connection cables n Please observe an EMC compatible laying of the Ethernet connection cables n The following cables were released for use by Baumüller Ethernet connection cable Further information refer to ZAccessories Ethe...

Page 224: ...This setting is not necessary if using the CoE profile CoE CANopen over Eth erCAT and the EtherCAT master has set the parameter 1C32 02 Cycle Time to a valid value or Distributed Clock is set to Sync0 When using the SoE profile Servodrive profile over EtherCAT the fieldbus cy cle time can be set via S parameter S 0 0002 or directly via controller parameter fieldbus cycle time In case Distributed C...

Page 225: ...address with address switches from page 133 3 Connect BM5500 BM5600 BM5700 with VARAN bus cables Ethernet LAN cable at least CAT 5 n X3 VARAN In X4 VARAN Out On the first BM5500 BM5600 BM5700 node of a VARAN line X3 is connected with the VARAN master X4 is connected with X3 of the next BM5500 BM5600 BM5700 slave in the line and so on The last node of a VARAN line has no connection of X4 or is conn...

Page 226: ...are operating 3 The b maXX BM5500 BM5600 BM5700 device is ready to use 4 Create a Lasal Class2 project using the driver classes for BM5500 BM5600 BM5700 drives for cyclic and service data communication 5 Start the VARAN control Address switch By means of the address switches S1 to S4 the IP address is set Refer to settings ZSetting the IP address with address switches from page 133 Parameters The ...

Page 227: ...iented laying of CANopen connection cables n Baumüller released the following cables for use CANopen connection cable further information refer to ZAccessories CANopen on page 293 Commissioning The following preconditions must be fulfilled before commissioning can be made 1 BM5500 BM5600 BM5700 with CANopen is correctly installed n CANopen connection cables are correctly wired 2 The control cabine...

Page 228: ... OPERATIONAL change then the cyclic communication starts Testing of the CANopen Slave The CANopen slave is tested by using the total CANopen network ProDrive does not indicate errors the CANopen slave was commissioned Operation Avoid a reset of the BM5500 BM5600 BM5700 in the cyclical operation of the CANopen slave WARNING Risk of injury due to moving parts Rotating and or linearly moving parts ca...

Page 229: ...e following preconditions must be fulfilled before commissioning 1 b maXX BM5500 BM5600 BM5700 with POWERLINK is installed correctly n Ethernet connection cables are wired correctly 2 The control cabinet is properly locked and all safety devices are operating 3 The b maXX BM5500 BM5600 BM5700 device is ready to use Address switch By means of the address switches S3 and S4 the last byte of the IP a...

Page 230: ...Fieldbus communication Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 230 of 314 8 4 ...

Page 231: ...e that could be dangerous during the electrical in stallation m Pay heed to areas on the device that could still be electrically energized after op eration WARNING Risk of injury due to improperly performed maintenance work Improper maintenance can lead to severe personal injury and material damage Therefore m Before beginning work make sure that there is enough space for mounting m Make sure that...

Page 232: ...ng condi tion and ensure a long service life It is recommended to have inspections performed reg ularly by qualified personnel Daily inspection Basic check points as to whether discrepancies have occurred during operation m Does the motor work as desired m Is the operating environment normal m Is the cooling system working normally m If an unusual vibration or noise is noticed during operation m D...

Page 233: ...e 61 Therefore m Do not touch before taking into account the discharge time of the capacitors and electrically live parts m Heed corresponding notes on the equipment m If additional capacitors are connected to the DC link the DC link discharge can take a much longer time In this case the necessary waiting period must be deter mined or a measurement made as to whether the equipment is de energized ...

Page 234: ...ge of the power supply system and the control circuits Measurement and comparison with standard values O m Mechanical parts Check points Methods and criteria Inspection intervals Daily Semi annu ally Annu ally Are there any abnormal noises or vibrations Visual and audio check O Are there any loose screws Tighten the screws O Are there any bent or damaged parts Visual inspection O Have there been a...

Page 235: ...s or noticeable odors Visual inspection audio check and odor check O m Solenoid switch and relay in the power supply circuit Check points Methods and criteria Inspection intervals Daily Semi annu ally Annu ally Are there any loose screws Visual and audio check Tighten screws if necessary O Do the switches function correctly Visual inspection O m Plug connectors in the power supply circuit Check po...

Page 236: ...eck O Are there any loose screws Tighten the screws O m Cooling system ventilation duct Check points Methods and criteria Inspection intervals Daily Semi annu ally Annu ally Are there any obstructions in the heat sink air supply or air outlet Visual inspection O 9 4 Repairs In case of device damage please inform your sales office or Baumüller Nürnberg GmbH Ostendstr 80 90 90482 Nuremberg Germany T...

Page 237: ...e energized with hazardous voltage Therefore m Pay heed to areas on the device that could be dangerous WARNING Risk of injury due to improper fault correction Therefore m Only qualified personnel may work on this device m Personnel that work with the b maXX device must be trained in the safety regula tions and the handling of the device and be familiar with the correct operation of it In particula...

Page 238: ...ak current not possible at this time X Heat sink temperature Temperature threshold 1 X X Temperature switch off threshold X X Temperature of device interior Temperature threshold 1 X X Temperature switch off threshold X X Motor temperature I2t threshold exceeded X X X Threshold 1 exceeded 2 X X Threshold 2 exceeded 2 X X Sensor short circuit and or temperature 30 C 2 X Sensor not connected and or ...

Page 239: ...the fieldbus Time out during transmission X X X 3 Blockage monitoring Drive blocked X X X Signal bus Feed in ready to operate X X X Phase failure X X X Brake resistance on X X X Malfunction X X X Signal bus warning X X X Monitoring function Warning error Warning Error Adjustable threshold Adjustable reaction Reaction pulse inhibit 1 Pulse inhibit carried out after a set time interval 2 Only if KTY...

Page 240: ...w a value which was internally specified the warning DC link undervoltage is generated by the controller In case the voltage exceeds an adjusted value about 820 V the error DC link overvoltage is signaled by the controller and the pulses are inhibited immediately Overload monitoring This monitoring function controls the present load whether the power unit can supply the peak current at the moment ...

Page 241: ...on error is statical dynamical greater than the set position deviation error limit there is an error message position deviation error statical and position deviation error dynamical After monitoring time position deviation time additionally an error message is generated and the pulses are inhibited immediately Block monitoring This monitoring function checks the motor speed and the motor current I...

Page 242: ...vates the brake resistors of several supplying devices simultaneously Both mains rectifier unit and BM5500 BM5600 und BM5700 provide a brake resistor connection and an own monitoring of the DC link voltage If the DC link voltage exceeds a fixed threshold the brake resistor is switched on The axis units monitor also the DC link voltage and can be configured to generate the Brake resistor on signal ...

Page 243: ... parameter handbook b maXX BM5000 all error messages with without error reaction or warnings are displayed The display of an error code starts therewith that F is displayed for 1 5 s Then the four characters of the error code are displayed The separate characters are displayed for about 0 8 s interrupted by a short break If there are other errors these are displayed in the same manner The procedur...

Page 244: ... upon the drive only being controlled via the hardware inputs thus the control of the motor is not handled via another communications channel Further more the option Error acknowledgment by means of pulse enable must be activated The errors are acknowledged with the first rising signal edge of the pulse enable How ever the drive has still not started A second rising signal edge is then necessary f...

Page 245: ...M5500 BM5600 BM5700 Document No 5 13008 10 11ACCESSORIES AND SPARE PARTS Accessories spare parts for devices of the b maXX series are listed in this appendix Product management is happy to handle any queries and suggestions on accessory parts ...

Page 246: ...to DIN 46230 The terminals at the BM5535 are provided for cross sections up to 10 mm2 therefore at the BM5535 pin cable lugs according to DIN 46230 must be used BM5632 4 x 25 mm2 63 A fuses must be provided for the cable protection and a cable with 25 mm2 cross sec tion must be used Flexible cable with wire end ferrule screw terminal BM554X BM564X 4 x 16 to 50 mm2 AWG 6 0 Flexible cable with wire ...

Page 247: ...to ZFigure 93 on page 184 Screw maximum two cable lugs to the current bar one on the front side one on the reverse side of the bar 6 Connection lugs current bars Position refer to ZFigure 96 on page 187 At connection cross section 95 mm2 cable lug width max 25 mm Screw maximum two cable lugs to the current bar one on the front side one on the reverse side of the bar At connection cross section 185...

Page 248: ...M577X7 Max 4 cables each with 4 x 95 mm2 Max 4 cables each with 2 x 185 mm2 At 95 mm2 15 m At 185 mm2 30 m Cable lug max width 25 mm or 35 mm current bar 7 1 Possible cross section Use a screened circuit Baumüller line optical shield coverage 85 Do not use single conductors For UL conform machines installations you must use UL certified circuit cables 2 Only for Baumüller cables with this maximum ...

Page 249: ...de one on the reverse side of the bar 7 Connection lugs current bars Position refer to ZFigure 96 on page 187 At a connection cross section of 95 mm2 cable lug width max 25 mm Screw maximum two cable lugs to the current bar one on the front side one on the reverse side of the bar At a connection cross section of 185 mm2 cable lug width max 35 mm Screw two cable lugs to the current bar at maximum o...

Page 250: ...e silicone free FCKW free RoHS compliant additional lengths upon request Length Hybrid cable motor HIPERFACE DSL 15 A speedtec M23 20 A speedtec M23 21 A speedtec M40 28 A speedtec M40 36 A speedtec M40 Part No 3 m 464201 464217 464235 464278 464294 5 m 464202 464218 464236 464279 464295 7 m 464203 464219 464237 464280 464296 10 m 464204 464220 464238 464281 464297 15 m 464205 464221 464239 464282...

Page 251: ... 105 Motor cable with HIPERFACE DSL 15 A Cable 4G1 5 2x0 75 2x22AWG Shielding copper wires tinned Motor side Circular metal connector speedtec M23 8 pin Connect outside shielding and inside shielding with the connector housing Device side Metal D sub connector 45 26 pin with electronics part No 460219 Connect inside shielding with the connector housing Circular connector speedtec M23 Type of stran...

Page 252: ...igure 106 Motor cable with HIPERFACE DSL 20 A Cable 4G2 5 2x1 0 2x22AWG Shielding copper wires tinned Motor side Circular metal connector speedtec M23 8 pin Connect outside shielding and inside shielding with the connector housing Device side Metal D sub connector 45 26 pin with electronics part No 460219 Connect inside shielding with the connector housing Circular connector speedtec M23 Type of s...

Page 253: ... 107 Motor cable with HIPERFACE DSL 21 A Cable 4G2 5 2x1 0 2x22AWG Shielding copper wires tinned Motor side Circular metal connector speedtec M40 9 pin Outside shielding and inside shielding must be wired separately Device side Metal D sub connector 45 26 pin with electronics part No 460219 Connect inside shielding with the connector housing Circular connector speedtec M40 Type of stranding Unconn...

Page 254: ... Figure 108 Motor cable with HIPERFACE DSL 28 A Cable 4G4 0 2x1 0 2x22AWG Shielding copper wires tinned Motor side Circular metal connector speedtec M40 9 pin Outside shielding and inside shielding must be wired separately Device side Metal D sub connector 45 26 pin with electronics part No 460219 Connect inside shielding with the connector housing Circular connector speedtec M40 Type of stranding...

Page 255: ...re 109 Motor cable with HIPERFACE DSL 36 A Cable 4G6 0 2x1 0 2x22AWG Shielding copper wires tinned Motor side Circular metal connector pin speedtec M40 9 pin Outside shielding and inside shielding must be wired separately Device side Metal D sub connector 45 26 pin with electronics part No 460219 Connect inside shielding with the connector housing Circular connector speedtec M40 Type of stranding ...

Page 256: ...data connector assign ments application notes and Part numbers can be found in the motor documentation Cables Pre assembled trailing type CE UL CSA halogen free according to IEC 60754 1 silicone free FCKW free RoHS compliant additional lengths upon request Length Resolver Encoder with HIPERFACE Sine square wave incremental encoder Part No Part No Part No speedtec speedtec speedtec 1 m 429914 44874...

Page 257: ...c M12 speedtec M23 1 m 429986 448796 458805 465906 2 m 429987 448797 458806 465907 3 m 429988 448798 458807 465908 5 m 429989 448799 458808 465909 7 m 429990 448800 458809 465910 10 m 429991 448801 458810 465911 15 m 429992 448802 458811 465912 20 m 429993 448803 458812 465913 25 m 429994 448804 458813 465914 30 m 429995 448805 458814 465915 35 m 429996 448806 458815 465916 40 m 429997 448807 4588...

Page 258: ...erials m Cable Li9YC 1x2x0 25 Li9Y 2x2x0 25 Li9Y C11Y 1x2x0 34GN m High density D sub connector 26 pin male m Round connector 12 pin female e g from Interconnectron 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector Figure 110 Connecting cable for resolver NOTE The connecting cable must be made according to the figure shown above I...

Page 259: ...pairs are not needed and also not connected m High density D sub connector 26 pin male m Round connector 12 pin female e g from Interconnectron 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector Figure 111 Connecting cable for encoder with HIPERFACE 5000_1102_rev01_int cdr 2 1 4 5 6 19 20 17 18 7 12 10 8 1 5 2 7 3 4 6 Æ 0 34 mm Æ 0...

Page 260: ...Y3x2x0 25 Li9Y C11Y 1x2x0 34GN Two cable pairs are not needed and also not connected m High density D sub connector 26 pin male m Round connector 17 pin female e g from Interconnectron 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector Figure 112 Connecting cable for encoder with EnDat or SSI NOTE The connecting cable must be made ...

Page 261: ...ize the following materials m Cable 4 x 0 38 1 x 4 x 0 14 m High density D sub connector 26 pin male m Round connector 8 pin M12 female e g from Interconnectron 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector Figure 113 Connecting cable for encoder with EnDat 2 2 M12 NOTE The connecting cable must be made according to the figure...

Page 262: ...ty D sub connector 26 pin male m Round connector 9 pin speedtec M23 female Intercontec 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector Figure 114 Connecting cable for encoder with EnDat 2 2 speedtec M23 NOTE The connecting cable must be made according to the figure shown above If there is a different pin assignment the cable is ...

Page 263: ...ot needed and also not connected m High density D sub connector 26 pin male m Round connector 12 pin female e g from Interconnectron 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector Figure 115 Connecting cable for sine square wave incremental encoder 5000_1103_rev01_int cdr 2 1 4 5 6 8 9 12 11 17 18 7 12 10 5 6 8 3 4 2 11 7 9 1 Æ...

Page 264: ...ire track 0 0 A A B B from incremental encoder emulation to further master control systems 2 Connect m the cable shield with the plug shell of the Sub D male Sub D female connector m the 9 pole female connector IEE side with the cable m e g the 26 pole Sub D male connector b maXX 5000 side pin assignment refer to ZConnecting cable for sine square wave incremental encoder on page 263 with the other...

Page 265: ...ser 1 Use the following materials m Cable LiYCY 2 x 2 x 0 14 mm 1 x 0 34 mm Cu braiding m Sub D connector 9 pole female SIE side m Cables must be of twisted pair wire track DAT DAT CLK CLK from SSI encod er emulation to further master control systems 2 Connect m the cable shield with the plug shell of the Sub D male Sub D female connector m the 9 pole female connector SIE side with the cable ...

Page 266: ...t of fire How ever they cannot prevent a device from being extensively destroyed in case of a short circuit or ground fault in the DC link Carry out the fusing in accordance with EN 60204 1 Electrical Equipment of Machines Dimension the cable fuse based on the cross section of the power supply cable used and in accordance with the respective applicable national standards and local regulations The ...

Page 267: ...ic gR and gS DVDE 0636 201 DIN EN 60269 2 1 HD 630 2 1 54 Dimension the suitable cable and devices protection fuses based on the cross section of the power supply cable used the peak current and the maximum load integral i2 toff In contrast to safety fuses the device and cables may also be fused with the listed circuit breakers according to UL DIVQ Only circuit breakers without trip delay are appr...

Page 268: ...404 25A 32A 1000V 2038404 32A Siemens 000 16A 690V 3NE1 813 0 U 00 25A 690V 3NE8 015 1 U 20A 690V 3NE8 714 1 25A 690V 3NE8 715 1 0 32A 1000V 3NE4 101 Baugröße 11 2 2 Fuses BM552X m Full range fuses gR and gS BM5522 design type NH Bussmann 000 16A 660V 170M1559 u 20A 660V 170M1560 u 25A 660V 170M1561 u 32A 660V 170M1562 u 00 16A 690V 170M2692 20A 690V 170M2693 25A 690V 170M2694 32A 690V 170M2695 SI...

Page 269: ...M1560 u 25A 660V 170M1561 u 32A 660V 170M1562 u 00 20A 690V 170M2693 25A 690V 170M2694 32A 690V 170M2695 Ferraz Shawmut 000 20A 690V 6 9 GGR 000 PV 020 00 20A 690V 6 9 GGR 00 PV 020 SIBA 000 20A 690V 2047734 20A U 00 20A 690V 2047720 20A 25A 690V 2047720 25A Siemens 00 20A 660V 3NE8 714 20A 690V 3NE1 814 0 U 25A 660V 3NE8 715 25A 660V 3NE8 015 32A 660V 3NE8 701 0 32A 1000V 3NE4 101 U Size m Semico...

Page 270: ...5A 660V 3NE8 715 25A 660V 3NE8 015 25A 690V 3NE1 815 0 U 32A 660V 3NE8 701 0 32A 1000V 3NE4 101 U Size m Semiconductor fuses aR device BM5524 BM5525 and BM5526 design type NH Bussmann 00 25A 1000V 170M2674 32A 1000V 170M2675 40A 1000V 170M2676 1 40A 660V 170M3808 50A 660V 170M3809 63A 660V 170M3810 Ferraz Shawmut 000 25A 690V 6 9 URD 000 PV 025 32A 690V 6 9 URD 000 PV 032 40A 690V 6 9 URD 000 PV 0...

Page 271: ...A 690V 6 9 URD 000 PV 050 Siemens 00 40A 660V 3NE8 702 Bussmann 00 32A 1000V 170M2675 40A 1000V 170M2676 Size 11 2 3 Fuses BM5X3X m Full range fuses gR and gS BM553X BM563X design type NH SIBA 1 80A 690V 2021134 80 U Siemens 000 80A 690V 3NE1820 0 U 00 100A 690V 3NE1021 2 U Size m Semiconductor fuses aR device BM553X BM563X design type NH Bussmann 000 125A 690V 170M1568D U SIBA 000 80 125A 690V 20...

Page 272: ...A 690V 2021120 100A 80A 690V 2021134 80A U 100A 690V 2021134 100A U1 Siemens 000 80A 690V 3NE1 820 0 U Size 1 For the connection of an additional DC link capacitance or the parallel operation of up to five devices suitable that means the DC link of several devices is connected with at the same time existent power supply connec tion of every device m Semiconductor fuses aR device BM554X design type...

Page 273: ...A 690V 3NE1022 2 U Size m Semiconductor fuses aR device BM5641 design type NH Bussmann 000 200A 690V 170M1570D U Ferraz Shawmut 00 160A 690V NH00GS69V16PV SIBA 00C 80 160A 690V 2028220 160 U Siemens 00 125A 690V 3NE8022 1 U Size m Full range fuses gR and gS BM5642 design type NH Siemens 00 125A 690V 3NE1022 2 U Size Siemens 000 80A 690V 3NE8 720 1 U 100A 690V 3NE8 721 1 U 125A 690V 3NE8 722 1 U 16...

Page 274: ...90V 170M5881 250A 690V 170M5882 1 315A 690V 170M5883 1 3 350A 690V 170M6080 1 Ferraz Shawmut 000 100A 690V 6 9 GGR 000 PV 100 00 100A 690V 6 9 GGR 00 PV 100 125A 690V 6 9 GGR 00 PV 125 1 160A 690V 6 9 GGR 00 PV 160 1 SIBA 00 100A 690V 2020934 100AU 125A 690V 2020934 125AU1 1 100A 690V 2021134 100AU 125A 690V 2021134 125AU1 160A 690V 2021134 160AU1 200A 690V 2021134 200AU1 2 160A 690V 2021234 160AU...

Page 275: ...9 URD 000 PV 0125 160A 690V 6 9 URD 000 PV 0160 200A 690V 6 9 URD 000 PV 0200 250A 690V 6 9 URD 000 PV 0250 1 315A 690V 6 9 URD 000 PV 0315 1 Siemens 00 125A 660V 3NE8 022 U 125A 660V 3NE8 722 160A 660V 3NE8 024 160A 660V 3NE8 724 200A 660V 3NE8 725 250A 660V 3NE8 727 1 315A 660V 3NE8 731 1 0 100A 1000V 3NE4 121 U 125A 1000V 3NE4 122 U 160A 1000V 3NE4 124 U 1 125A 1000V 3NE3 222 U 160A 1000V 3NE3 ...

Page 276: ... type NH Bussmann 00 315A 690V 170M1572D U Ferraz Shawmut 1 250A 690V NH1GS69V250PV SIBA 00C 80 315A 690V 2028220 315 U Siemens 1 110 200A 1000V 3NE3225 U Size m Full range fuses gR and gS BM5651 design type NH SIBA 1 200A 690V 2021134 200 U Siemens 1 250A 690V 3NE1227 2 U Size m Semiconductor fuses aR device BM5651 design type NH Bussmann 00 315A 690V 170M1572D U Ferraz Shawmut 1 250A 690V NH1GS6...

Page 277: ... 2018920 400 U Siemens 1 110 315A 1000V 3NE3230 0B U 450A 1000V 3NE3233 U Size m Semiconductor fuses aR device BM5755 design type NH m The total DC link capacitance of all connected devices is lower than 20 mF m The used mains filter and power choke fulfill the Baumüller specifications Bussmann 1 350A 660V 170M3818 U 2 400A 660V 170M5808 U 450A 660V 170M5809 U 3 500A 660V 170M6808 U SIBA 00 350A 6...

Page 278: ...021234 350AU1 3 315A 690V 2021334 315A1 350A 690V 2021334 350A1 Siemens 1 250A 690V 3NE1 227 0 U1 315A 690V 3NE1 230 0 U1 Size 1 For the connection of an additional DC link capacitance or the parallel operation of up to five devices suitable that means the DC link of several devices is connected with at the same time existent power supply connec tion of every device m Semiconductor fuses aR device...

Page 279: ...PV 0315 350A 690V 6 9 URD 1 PV 0350 400A 690V 6 9 URD 1 PV 0400 1 2 250A 690V 6 9 URD 2 PV 0250 315A 690V 6 9 URD 2 PV 0315 350A 690V 6 9 URD 2 PV 0350 400A 690V 6 9 URD 2 PV 0400 450A 690V 6 9 URD 2 PV 0450 1 500A 690V 6 9 URD 2 PV 0500 1 560A 690V 6 9 URD 2 PV 0560 1 630A 690V 6 9 URD 2 PV 0630 1 3 315A 690V 6 9 URD 3 PV 0315 350A 690V 6 9 URD 3 PV 0350 400A 690V 6 9 URD 3 PV 0400 450A 690V 6 9 ...

Page 280: ...BA 1 315A 690V 2021134 315 U Siemens 1 315A 690V 3NE1230 2 U Size Bussmann 1 500A 690V 170M4864D U 550A 690V 170M5811D U Ferraz Shawmut 2 350A 690V NH2GS69V350PV SIBA 1 110 500A 690V 2061331 500 U Siemens 1 110 400A 1000V 3NE3232 0B U Size SIBA 1 315A 690V 2021134 315 U 2 350A 690V 2021134 350 U Siemens 2 400A 690V 3NE1332 2 U 500A 690V 3NE1334 2 U Size Bussmann 2 550A 690V 170M5811D U Ferraz Shaw...

Page 281: ...or the device BM5766 provided that m The total DC link capacitance of all connected devices is lower than 20 mF m The used mains filter and power choke fulfill the Baumüller specifications Bussmann 2 500A 660V 170M5810 U 3 550A 660V 170M6809 U Ferraz Shawmut 2 500A 690V 6 9URD2PV0500 3 560A 690V 6 9URD2PV0560 SIBA 1 110 mm 500A 690V 2061331 500 U Siemens 1 110 mm 450A 1000V 3NE3233 U 2 450A 1000V ...

Page 282: ...at the power supply connection of BM557X devices Semiconductor fuses are required in the connection between brake resistor and device except the user assures the short circuit protection of re sistor and cable Siemens 2 500A 1000V 3NA3 334 0B u 560A 1000V 3NA3 335 u 710A 900V 3NE3 337 8 u Size NOTE The 710 A fuse is recommended if the BM5572 is operated constantly at nominal power and or peak powe...

Page 283: ... 508 C Assure that all marked e l v connections 24 V at the device have a maximum voltage of 30 VDC Additionally these connections must be protected with fuses which are in ac cordance with UL 248 with a triggering current of maximum 4 A Siemens 160A 700V 3NE8 724 1 u Siemens 250A 700V 3NE8 727 1 u Siemens 1 350A 1000V 3NE3 231 u Size HINWEIS If the current consumption is lower than 4 A several co...

Page 284: ...urther information refer to Instruc tion handbook Mains filter BFN 5 09010 11 3 1 Block diagram of filter for mains applications simplified Figure 117 Block diagram 11 3 2 Baumüller mains filter type code Figure 118 Mains filter type code 11 3 3 Required mains filter environmental conditions Transport temperature range 25 C to 85 C Storage temperature range 25 C to 85 C Operating environment Outsi...

Page 285: ...125 VDC 2 s Connection L1 L2 L3 safe to touch screw terminals PE connection bolt M5 M6 M10 Maximum connection cross section 4 mm2 4 mm2 10 mm2 10 mm2 16 mm2 25 mm2 50 mm2 50 mm2 50 mm2 Power loss typical 4 W 8 W 12 W 15 W 18 W 24 W 24 W 30 W 35 W Protection class IP 20 EPCOS B84143A0150R410 Max input supply voltage 3 x 480 VAC 10 50 60 Hz Rated current at TB 50 C 150 A Peak current at TB 50 C 1 5 ...

Page 286: ... M12 Power loss typical 60 W 40 W 50 W 65 W Protection class IP 00 BFN 3 1 101 0320 0400 0600 1000 Max input supply voltage 3 x 480 VAC 10 50 60 Hz Rated current at TB 50 C 250 A 320 A 400 A 1000 A Peak current at TB 50 C 1 5 x IN for 3 min per hour or 2 5 x IN for 30 s per hour Test voltage Line line 2280 VDC 2 s Line housing 2690 VDC 2 s Connection Bar with hole 11mm PE bolt M10 Bar with hole 14...

Page 287: ...A BFN 3 1 0016 001 314278 30 A BFN 3 1 0030 001 314279 42 A BFN 3 1 0042 001 314280 56 A BFN 3 1 0056 001 314281 75 A BFN 3 1 0075 001 314282 100 A BFN 3 1 0100 001 314283 130 A BFN 3 1 0130 001 314284 150 A EPCOS B84143A0150R410 437618 180 A BFN 3 1 0180 001 314285 250 A BFN 3 1 0250 001 373891 320 A BFN 3 1 0320 001 439384 BFN 3 1 0320 101 373896 400 A BFN 3 1 0400 101 373900 600 A BFN 3 1 0600 ...

Page 288: ...ula uk L IN 3 UN with 2 f the short circuit voltage that would result at another power supply frequency can be calculated NOTE The nominal inductance is constant up to 1 1 times of nominal current You can ex pect that the inductance is reduced if the current flow through the commutation choke is higher than this value If it is important for the application that the commutation in ductance is equal...

Page 289: ...on copper bar overload factor 1 1 002 Connection terminal overload factor 1 1 101 Connection copper bar overload factor 2 102 Connection terminal overload factor 2 DC set value Single phase choke 1 0 x Ieff Three phase choke 1 22 x Ieff NOTE Power chokes are not necessary for following devices BM551X BM5523 BM5524 BM5525 and BM5XXX XR BM5XXX XS BM5XXX XW Irated AC Induc tance Type code Part No typ...

Page 290: ...K3 0065 0080 368379 399138 BM5534 BM5535 BM5535 80 A 0 36 mH BK3 0080 0100 368380 399139 BM5543 115 A 0 26 mH BK3 0115 0140 368381 399140 BM5543 BM5544 BM5544 BM5545 BM5552 165 A 0 18 mH BK3 0165 0200 368382 399141 BM5545 BM5552 BM5546 BM5553 195 A 0 15 mH BK3 0195 0240 368383 BM5546 BM5553 BM5755 275 A 105 H BK3 0275 0340 368384 BM5554 BM5554 BM5562 365 A 80 H BK3 0365 0450 368385 BM5562 BM5563 B...

Page 291: ...25 3 for M10 0190 0232 101 456725 190 232 300 220 285 240 135 11x25 42 25 4 for M10 0195 0240 001 368383 197 240 265 195 230 215 126 11 15 28 25 3 for M10 0240 0294 101 456728 240 294 360 225 330 310 125 11 30 52 40 5 for M12 0275 0340 001 368384 297 340 300 225 271 240 145 11x15 38 30 5 for M10 0285 0350 101 456729 285 350 360 255 330 310 155 11x30 69 40 5 for M12 0365 0450 001 368385 369 450 360...

Page 292: ...63 and Cat5 cable 0 5 m part No 325160 Modular connector RJ45 female RJ45 female crossover Cat5 shielded Type Part No Width 11 mm for cable diameter up to 8 mm 312171 Width 19 mm for cable diameter 7 mm to 16 mm 397366 Width 27 mm for cable diameter 6 mm to 24 mm 397375 Width 43 mm for cable diameter 22 mm to 40 mm 397376 Type Length m Part No K ETH 33 0 0 5 0 5 325160 K ETH 33 0 01 1 325161 K ETH...

Page 293: ...1 02 2 on request BM4 CAN K 31 03 3 346571 BM4 CAN K 31 05 5 on request BM4 CAN K 31 10 10 on request BM4 CAN K 32 01 RJ45 female sub D connector 1 346572 BM4 CAN K 32 02 2 on request BM4 CAN K 32 03 3 346573 BM4 CAN K 32 05 5 on request BM4 CAN K 32 10 10 on request BM4 CAN K 33 01 RJ45 connector RJ45 connector 1 346577 BM4 CAN K 33 02 2 on request BM4 CAN K 33 03 3 on request BM4 CAN K 33 05 5 o...

Page 294: ...eed 100 rpm for a longer period or in case the motor is supplied at standstill The data sheets of the toroidal core are available as an internal download The cores are added to the corresponding converter when ordered Please contact Baumüller in case of not listed combinations or motor types Type motor Type toroidal core Part No Number of recommended cores DS DA 160 M113 432023 2 cores DA 180 M114...

Page 295: ...00 BM5700 Document No 5 13008 10 295 of 314 11 11 5 6 Spare parts BM551X BM552X BM5X3X BM5X4X BM5X5X BM5X6X BM5X7X Part No Connector X3 Phoenix FK MCP 1 5 6 ST 3 81 1851083 X X X X X X X 354874 Connector X100 and X101 Wieland 8513 BFK 25 630 3653 0 X X X X X X X 354810 ...

Page 296: ...Baumüller accessories Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 296 of 314 11 5 ...

Page 297: ...ouch electrically live parts before taking into account the discharge time of the capacitors m Assure that all electric connections are current free and are safe against switch on m Before working check at the electrical connections with suitable measuring devic es that the connections are off circuit m Remove the connections not until the safe isolation from supply has been checked m If additiona...

Page 298: ...ons earliest 10 minutes after switching off 3 demount the connections and protect the connections according to the safety instruc tions 4 document the shut down setting 12 4 Demounting The demounting assumes a completed documented setting out of operation 1 secure the device against falling off out 2 loosen all mechanical connections 3 lift the device out of the control cabinet 4 store the device ...

Page 299: ...ions Incorrect storage can damage destroy the device Therefore Assure that the environmental conditions are kept during the entire period of storage m Climatic category 1K4 m Temperature range 25 C to 55 C CAUTION Recommissioning without forming of the capacitors From six months storage period on the capacitors are destroyed during commission ing if they are not formed beforehand m Reform the DC l...

Page 300: ...rom six months storage period on the capacitors are destroyed during commission ing if they are not formed beforehand m Reform the DC link capacitors n by supplying the device ready to operate for at least one hour with supply volt age n but do not transmit a pulse enable during this time m Consider that it is imperative to connect the accordingly prescribed line commu tating reactor for this form...

Page 301: ...time of the device with the longest DC link discharge time in the DC link connection Refer to ZElectrical data basic units ab Seite 61 Therefore m Do not touch before taking into account the discharge time of the capacitors and electrically live parts m Heed corresponding notes on the equipment m If additional capacitors are connected to the DC link the DC link discharge can take a much longer tim...

Page 302: ...rsonnel to en sure that device cannot fall down m Use appropriate means of transport NOTICE Avoid polluting the environment as a result of improper disposal Therefore m Only dispose in compliance with the health and safety regulations m Take heed of any special local regulations If you are unable to directly ensure safe disposal yourself commission a suitable disposal contractor m In the event of ...

Page 303: ...as with all national regulations of the responsible disposal facilities and au thorities In case of doubt consult the bureau of commerce or environmental protection authority responsible for your company WARNING Danger as a result of incorrect deinstallation The deinstallation and disposal requires qualified personnel with adequate experi ence Therefore m Only allow deinstallation and disposal to ...

Page 304: ...Disposal facilities authorities Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 304 of 314 13 2 ...

Page 305: ...d ENC Function module incremental en coder ESD Electrostatic discharge EXT ext external FI Residual current HS Main contactor HSE Main contactor on HSF Main contactor enable Î Peak current curve shape not de fined IAC Effective value alternating current IAist Armature current actual value IDC Effective value direct current Ieff Effective value alternating current IF Pulse enable IF Field current I...

Page 306: ... voltage with safe ty separation SH Quick stop SM Synchronous motor SYNC Synchronization message TM Motor temperature sensor U Voltage Û Peak voltage UA Armature voltage UAC Effective value alternating voltage UDC Effective value direct current volt age Ueff Effective value alternating voltage UZK DC link voltage V Volt VDE Association for Electrical Elec tronic Information Technologies ZK DC link...

Page 307: ...307 of 314 Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 APPENDIX B DECLARATION OF CONFORMITY ...

Page 308: ...d the Low Voltage Di rective 2014 35 EU Applied harmonized standards The products must be installed correctly and all notes and safety notes of the referring instruction handbook must be com plied with to guarantee the compliance to the guidelines Nuremberg 14 Jun 2016 City Date Subject to change of this declaration of EC conformity without notice Actual valid edition on request Standard Title DIN...

Page 309: ...t current BM551X universal units 62 Maximum external DC link capacitance BM551X universal units 62 Derating the output current BM552X universal units 66 Maximum external DC link capacitance BM552X universal units 66 Derating the output current BM553X universal units 70 Derating the output current BM554X universal units 74 Reducing of output current BM555X universal units 78 Reducing of output curr...

Page 310: ...5500 via signal bus 177 Connection of several devices BM5500 without signal bus 177 Connection fan BM557X A 178 Electrical connections for power supply motor for BM551X 180 Electrical connections for power supply motor for BM552X 181 Electrical connections for power supply motor for BM5X3X 182 Electrical connections for power supply motor for BM5X4X 183 Electrical connections for power supply moto...

Page 311: ...ror 238 Error acknowledgment 244 Error handling 244 Error message 222 EtherCat cable 292 F Fault correction 237 Fire fighting 21 Fuses 266 G Guarantee provisions 10 H Hard hat 19 Hazards special 20 I Inductance 50 Initial commissioning 159 Inspection 232 inspection 232 Installation 159 Installation procedure 168 K Key to symbols 7 L leased 223 226 229 Limitation of liability 8 M Mains filters 284 ...

Page 312: ...g clamp 292 Shutdown 297 298 Signal Phase failure 242 Supply operationally not ready 242 Supply operationally ready 241 Signal bus 241 Signs 23 Signs and labels 23 Spare parts 10 245 292 Storage 297 Storage conditions 299 Supply system 50 T Temperature range 53 Temperature sensor 167 Terminals controller 193 terminated 227 Terminated connector 227 Termination plug 293 Torque 184 Transfer rate 227 ...

Page 313: ...ion BSC Safe Step 2 5 13008 04 13 Jul 2015 Chapter Fieldbus completed with CANopen 5 13008 05 24 Sep 2015 New add on module SVP update power unit electrical data 5 13008 06 5 Jul 2016 BM5527 BM5645 added 5 13008 07 3 May 2017 New device type R S W added 5 13008 08 1 Mar 2018 New device type BM551X added Chapter bearing currents added 5 13008 09 5 Nov 2018 Revision 5 13008 10 22 May 2019 Risk asses...

Page 314: ...Instruction handbook b maXX BM5500 BM5600 BM5700 Document No 5 13008 10 Baumüller Nürnberg GmbH 314 of 314 Notes ...

Page 315: ......

Page 316: ... our permanent revision service Please notice that specifications data information are current values according to the printing date These statements are not legally binding according to the measurement computation and calculations Before you make any information given in this manual to the basis of your own calculations and or applications please make sure that you have the latest edition of the ...

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