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ELECTRICAL CONNECTION / FUNCTIONAL PRINCIPLE HMCP16 

12/40 

MB168T1EN - 11184527, 19A2, Baumer_HMC16-T1_II_EN

6. 

ELECTRICAL CONNECTION

6.1 

Functional principle HMCP16

The differential SinCos encoder signals, connected to the input, are converted into TTL, 

HTL, SinCos output signals with interpolated pulses/cycles and/or SSI output (speed and 

position), frequency output� The zero pulse is adjusted as well if available�
Zero pulse signals R+ and R- (output 1 and 2) are determined on the basis of the input 

signals R+ and R- of the inputs 1 and 2 up to a speed of ~1000 rpm� At higher speeds R+ 

and R- are synthesised internally�
To achieve a reliable high resolution, automatic offset and amplitude adjustment for the 

incoming SinCos signals and oversampling algorithms are applied�

The SinCos signals are sampled and digitized with 1 MHz and digitally pre-filtered. To

-

gether with the downstream oversampling filter for the calculated position, a high signal 

quality of the multiplied output signals is achieved, even if the input signals are noisy or 

distorted by hazardous peaks�
The SSI output, if available, has two SSI channels SSI1 and SSI2� The exact division of 

bits and the scaling you can find in 

section 10.1

SSI1 transmits a speed word included error bit and parity bit� SSI2 transmits angle infor-

mations� These consists an incremental 14 bit position word, a 14 bit position word for the 

reference index Ri and a Ri seen bit, an error bit and a parity bit�
After turning on the device the incremental position is 0� Each revolution is passing 

through a value range between 0 up to 2

14

-1�

After turning on the device the Ri seen bit is 0� The Ri seen bit gets to 1 when a valid 

reference index Ri is detected� Then the active incremental position was safed and is 

provided as Ri position�
If there‘s a detected problem with the input signals the error bit gets to 1
For the dual version (two inputs) the input SinCos encoder signals were taken and inter-

nally together cleared to achieve a runout error compensation�
If the system is equipped with an error adjustment table (HMC16T1 ���) the accuracy of 

the complete system is increased over again� This error adjustment table is aligned to the 

HMCK16T1 ��� and the HMCP16T1 ��� which have the same serial number� Please note 

that the error adjustment table only can cause an output signal amelioration when the 

adapted HMCK16T1 ��� is connected to the HMCP16T1 ��� with the same serial  number� 

Furthermore the optimized output signal amelioration is only possible when output 1 of 

the HMCK16T1 ��� is connected with the input 1 of the HMCP16T1 ��� and, if available, the 

output 2 of the HMCK16T1 ��� is connected with the input 2 of the HMCP16T1 ����

Summary of Contents for Hubner HMC16 Series

Page 1: ...HMC16 Encoder without bearings incremental Magnetic sensing with signal processing electronics 1 or 2 signal outputs Mounting and operating instructions MB168T1EN 11184527 19A2 Baumer_HMC16 T1_II_EN...

Page 2: ...operation 4 3 PREPARATION 5 3 1 Overview complete system 5 3 2 Scope of delivery single component Rotor HMCR16 6 3 3 Scope of delivery single component Stator HMCK16 6 3 4 Scope of delivery single co...

Page 3: ...16 17 6 7 1 Input 1 and 2 SinCos 17 6 8 Outputs HMCP16 17 6 8 1 Output signals depending on the version 17 6 8 1 1 SinCos 17 6 8 1 2 HTL TTL Universal 17 6 8 1 3 SSI telegram 18 6 8 1 4 Frequency outp...

Page 4: ...range 300 s 29 8 3 Filter setting 02 range 500 s 30 8 4 Filter setting 03 range 1000 s 30 8 5 Filter setting 10 range 0 5 ms 31 8 6 Filter setting 11 range 1 ms 31 8 7 Filter setting 12 range 2 ms 32...

Page 5: ...is mounting instruction The customer must check the suitability for the purpose intended Mounting and selection must be executed by authorized and qualified personnel Moun ting electrical commissionin...

Page 6: ...warranty in accordance with the regulations of the Central Association of the German Electrical Industry ZVEI i i Warranty seal Damaging the warranty seal on the device invalidates warranty 1 6 Operat...

Page 7: ...ating parts can cause extremely serious injuries Before all work switch off all voltage supplies and ensure machinery is stationary Prevent reconnection voltage supply by third parties Risk of serious...

Page 8: ...It is essential that the specified clearances and or angles are observed Risk of destruction due to mechanical shock Violent shocks e g due to hammer impacts can lead to the destruction of the sensing...

Page 9: ...sing electronic with 1 2 inputs and 1 2 outputs This complete system can only operating completely because each single component is aligned to each other It is possible to change a single component at...

Page 10: ...nector M23 see page 15 and section 6 5 Part number single component HMCR16 H M C R 1 6 A 1 N 4 5 Device name Hollow shaft diameter in mm Revision Variant X Without zero pulse N With zero pulse 3 3 Sco...

Page 11: ...se see section 6 7 10 Flange connector output M23 12 pin male contacst counter clockwise see section 6 8 11 External power supply M8 connector 3 pin male contacts see section 6 9 2 Depending on versio...

Page 12: ...screws M6x35 DIN ISO 4762 for dismounting the stator HMCK16 3 5 Required for mounting not included in scope of delivery i i Connecting cables and mating connectors are also required for the electrica...

Page 13: ...uts High runout of the drive shaft can cause device angle error High runout of the drive shaft can cause vibrations which can shorten the service life of the device Lubricate drive shaft Minimize driv...

Page 14: ...hten the clamping ring screw and adjust the system Check the flush alignment of the rotor and the stator front edge and adjust correct distance between stator and clamping ring front edge see figure 2...

Page 15: ...direction Length 2 m 4x fixing hole for M5 thread to dab off M6 A A A A d1 25 30 32 40 45 50 55 60 d2 45 51 53 60 5 65 70 5 76 81 Multiple sensing 2 B View B View C C Input 1 Ground connection Output...

Page 16: ...d included error bit and parity bit SSI2 transmits angle infor mations These consists an incremental 14 bit position word a 14 bit position word for the reference index Ri and a Ri seen bit an error b...

Page 17: ...time of the filter in s in section 6 2 6 A B C 6 2 2 Table Output A B X 0 0 Output not used only at B S x y SinCos 1 VPP only at A 3 H x y HTL3 T x y TTL3 U x y Universal 5 30 VDC 3 5 A x y SinCos 1 V...

Page 18: ...Table Pulses periods y factory setting 0 1 2 3 x 0 128 256 512 1024 1 512 1024 2048 4096 2 2048 4096 8192 16384 3 7 8192 16384 32768 65536 4 8 32768 65536 131072 262144 H 1 2 A B Example 7 SinCos onl...

Page 19: ...hannel 2 offset by 90 to channel 1 B HTL TTL SinCos channel 2 inverted R HTL TTL SinCos zero pulse reference signal R HTL TTL SinCos zero pulse inverted nE TTL Error output TTL level nE HTL Error outp...

Page 20: ...ing connector HMCK16 Output stage SinCos 1 VPP 128 sinewave cycles per turn mating connector M23 12 pin male contacts clockwise View X see section 6 3 i i The flanks of the systems signals are not syn...

Page 21: ...connector M23 12 pin female contacts counter clockwise Pin Assignment 1 B 2 dnu 3 dnu R 2 4 dnu R 2 5 A 6 A 7 dnu 8 B 9 dnu 10 0 V 11 dnu 12 UB 5 VDC 6 8 Outputs HMCP16 6 8 1 Output signals depending...

Page 22: ...Incremental position Ri position Error nE Error nE Odd Parity the number of all ones included this bit is odd Odd Parity the number of all ones included this bit is odd Ri Seen MSB MSB MSB LSB 15 s LS...

Page 23: ...dnu 12 dnu UB 9 10 30 VDC Pin Assignment 1 B 2 dnu 3 dnu R 2 4 dnu R 2 5 A 6 A 7 nE TTL 8 B 9 0 V nE 10 0 V 11 dnu 12 dnu UB 9 10 30 VDC 2 Depending on version 9 Only for power supply version A or B 6...

Page 24: ...10 30 VDC HTL 2 Depending on version 9 Only for power supply version A or B 6 8 2 4 Output 1 or 2 U Universal HTL TTL Flange connector M23 12 polig male contacts counter clockwise Pin Assignment 1 B...

Page 25: ...n 9 Pin Assignment 1 B 2 dnu 3 dnu R 2 4 dnu R 2 5 A 6 A 7 nE TTL 8 B 9 0 V nE 10 0 V 11 dnu 12 dnu UB 9 10 30 VDC Pin Assignment 1 B 2 dnu 3 dnu R 2 4 dnu R 2 5 A 6 A 7 nE HTL 8 B 9 0 V nE 10 0 V 11...

Page 26: ...i Only one SSI output is possible Pin Assignment 1 B 2 dnu 3 dnu R 2 4 dnu R 2 5 A 6 A 7 nE TTL 8 B 9 0 V nE 10 0 V 11 dnu 12 UB 5 VDC TTL 10 30 VDC HTL 6 8 2 7 Output 1 or 2 P Universal HTL TTL erro...

Page 27: ...ncy modulated speed The output square wave signal fB is offset by 90 to fA The signal fA is always running ahead of signal fB Flange connector M23 12 polig male contacts counter clockwise Pin Assignme...

Page 28: ...umer_HMC16 T1_II_EN 7 SETTINGS HMCP16 7 1 Removing the cover The output pulses cycles the envelope delay time of the filter and the adjustment to skeleton operation can be adjusted via jumpers on the...

Page 29: ...eader 1 output 1 and envelope delay time of the filter Pin header 1 output 1 and envelope delay time of the filter Pin header 2 output 2 and skeleton operation Pin header 2 output 2 and skeleton opera...

Page 30: ...erpolation of the pulses cycles Adjustment of the interpolation of the pulses cycles of output 1 pin header 1 and output 2 pin header 2 The output pulses cycles can be adjusted via 3 different jumper...

Page 31: ...rent jumper positions on the correspon ding pin header on the electronic board see section 7 2 1 or section 7 2 2 to higher or lower speed see also section 6 2 4 Jumper position frequency output marke...

Page 32: ...stment of the envelope delay time of the filter pin header 1 The factory setting and ordered value for the envelope delay time of the filter can be set in 3 different values via jumper positions on th...

Page 33: ...Frequency Hz Filter 00 group delay 170 s Amplitude 20 log 10 H j 10 0 10 1 10 2 10 3 10 4 100 90 80 70 60 50 40 30 20 10 0 10 Frequency Hz Filter 01 group delay 298 s Amplitude 20 log 10 H j 8 FILTER...

Page 34: ...0 60 50 40 30 20 10 0 10 Frequency Hz Filter 02 group delay 553 s Amplitude 20 log 10 H j 10 0 10 1 10 2 10 3 10 4 100 90 80 70 60 50 40 30 20 10 0 10 Frequency Hz Filter 03 group delay 1063 s Amplitu...

Page 35: ...4 100 90 80 70 60 50 40 30 20 10 0 10 Frequency Hz Filter 10 group delay 589 s Amplitude 20 log 10 H j 10 0 10 1 10 2 10 3 10 4 100 90 80 70 60 50 40 30 20 10 0 10 Frequency Hz Filter 11 group delay...

Page 36: ...4 100 90 80 70 60 50 40 30 20 10 0 10 Frequency Hz Filter 12 group delay 2119 s Amplitude 20 log 10 H j 10 0 10 1 10 2 10 3 10 4 100 90 80 70 60 50 40 30 20 10 0 10 Frequency Hz Filter 13 group delay...

Page 37: ...tronic HMCP16 MB168T1EN 11184527 19A2 Baumer_HMC16 T1_II_EN 33 40 9 DISMOUNTING 9 1 Dismounting the signal processing electronic HMCP16 9 2 Untighten the clamping ring screw Untighten the clamping rin...

Page 38: ...Removing the rotor from the drive shaft 34 40 MB168T1EN 11184527 19A2 Baumer_HMC16 T1_II_EN 9 3 Removing the rotor from the drive shaft 9 4 Unscrewing the fixing screws of the stator 1 4 12 See page...

Page 39: ...smounting Screwing in the jack screws in stator MB168T1EN 11184527 19A2 Baumer_HMC16 T1_II_EN 35 40 9 5 Screwing in the jack screws in stator 9 6 Getting off the stator from the drive shaft 13 See pag...

Page 40: ...signals A A B B R R Signal frequency 67 kHz Amplitude resolution 12 Bit Output incremental Pulses sinewave cycles 128 256 512 1024 per turn 512 1024 2048 4096 2048 4096 8192 16384 8192 16384 32768 655...

Page 41: ...a SSI1 Data Speed word Bits 30 2 Error Bit 1 Odd parity Bit 0 the number of all ones included this bit is odd Skaling speed word Speed Hz x rotating direction x 128 x 655 36 at a speed of 12000 rpm a...

Page 42: ...t of inertia 7 5 kgcm2 45 mm Resistance IEC 60068 2 6 Vibration 25 g 10 2000 Hz IEC 60068 2 27 Shock 300 g 12 ms Protection DIN EN 60529 IP68 Operating temperature 20 C 85 C Weight approx 0 76 kg HMCR...

Page 43: ...MB168T1EN 11184527 19A2 Baumer_HMC16 T1_II_EN...

Page 44: ...Berlin Germany Phone 49 0 30 69003 0 Fax 49 0 30 69003 104 info baumerhuebner com www baumer com motion Original language of this instruction is German Technical modifications reserved MB168T1EN 11184...

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