Baumer HMG10 Series Operating Manual Download Page 1

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V1, T1 | 9/13/2021 | 11242666

EN-US

Operating Manual

HMG10 & HMG10P SSI

Absolute Encoder

Summary of Contents for HMG10 Series

Page 1: ...V1 T1 9 13 2021 11242666 EN US Operating Manual HMG10 HMG10P SSI Absolute Encoder ...

Page 2: ...ries not included 10 4 3 Tools required 11 5 Installation 12 5 1 Positioning the support plate 12 5 2 Attaching the torque arm to the device 14 5 3 Blind hollow shaft encoder installation 15 5 4 Mounting the encoder to cone shaft 17 5 5 Hollow shaft mount 19 5 6 Mounting the torque arm at drive 21 5 6 1 HMG10 installation versus HOG10 22 5 7 Avoiding and calculating angular errors 24 6 Electrical ...

Page 3: ...7 6 11 2 Round connector M23 38 6 11 3 Round connector M23 17 pin with sensor cable HEK17 38 6 11 3 1 For devices w o additional incremental output 38 6 11 3 2 For encoders with additional incremental output 40 7 Disassembly 41 7 1 Removing the encoder from blind hollow shafts or cone shafts 41 7 1 1 Loosen fastening aids provided at the blind hollow shaft 42 7 1 2 Threaded pin to secure at blind ...

Page 4: ...gulations apply The illustrations in this manual are examples only Deviations are at the discretion of Baumer at all times 1 2 Warnings in this manual Warnings draw attention to potential personal injury or material damage The warnings in this manual indicate different hazard levels Symbol Warning term Explanation DANGER Indicates imminent danger entailing a high risk of death or serious personal ...

Page 5: ...interface manual n 3D CAD drawing n Certificates EU conformity declaration Fieldbus certificate etc Also see about this 2 Mounting accessories not included 10 1 6 Name plate Made in Germany Absolute Encoder PMG93 SN6 1P03 S03C07 11233871 XXXXL305 1 2 3 4 1 Product name product code material number 2 Serial number technical data MAC ad dress 3 Baumer Website 4 Labels 1 7 Maintenance and service lif...

Page 6: ... Approvals and warranty Declaration of conformity according to the prevailing country specific directives We grant a 2 year warranty in line with the conditions of the German Electrical and Electronic Manufacturers Association ZVEI INFO warranty seal Any breaking of the seal provided at the device will result in loss of warranty 1 9 Temperature range for operation and storage The storage temperatu...

Page 7: ...intended for this product for installation Out puts not in use must not be wired Unused wires of cable outputs must be insulated Do not go below the permissible cable bending radii Disconnect the system from power before the prod uct is electrically connected Use shielded cables to prevent electro magnetic interference If the customer assembles plug connections on shielded cables then EMC version ...

Page 8: ...etected Damages can only be claimed within the applicable claims deadlines In case of externally visible transport damage proceed as follows Instruction a Do not accept the delivery or only with reservations b Note the scope of the damage on the transport documents or the delivery slip of the carrier c Initiate the claim 3 3 Storage Store the product at the following conditions n Ever store the de...

Page 9: ...hable in any posi tion 6 Housing 7 Radial terminal box SSI additional out put incremental 1 option programming interface HMG10P only 8 Blind hollow shaft or cone shaft with wrench flat SW 17 mm 9 Cover 10 Torx slotted head screw M4x10 mm DIN 7964 11 LED activity indicator 12 Through hollow shaft 13 Radial flange socket SSI additional out put incremental 1 option programming interface HMG10P only 1...

Page 10: ...asher B6 4 for grounding strap ISO 7090 4 Cheese head screw M6x8 mm for grounding strap ISO 1207 5 Washer B6 4 ISO 7090 6 Self locking nut M6 ISO 10511 7 Mounting set order number 11077197 8 Mounting dismounting set order number 11077087 9 Cheese head screw M8x45 mm ISO 4762 10 Cheese head screw M6x30 mm ISO 4762 11 Spring washer 6 DIN 7980 12 Threaded pin M6x10 mm ISO 7436 The torque arm is avail...

Page 11: ...0P SSI Operating Manual 11 Torque arm Order number 125 5 mm may be shortened down to 71 mm 11072795 440 20 15 mm may be shortened down to 131 mm 11082677 4 3 Tools required n 3 mm 5 mm 6 mm n 1 6 8 mm 0 8 4 mm n 10 mm 2 17 mm 22 mm n 10 mm 20 mm ...

Page 12: ...its smoothly together b Use only suitable tools for disassembly see chapter on disassembly NOTICE Equipment damage by adhering liquids Sticky liquids may damage sensing unit and ball bearings Disassembling a device which is stuck to the axis can lead to destruction a Do not use adhesive liquids to fasten the device 5 1 Positioning the support plate 1 2 1 Torx screw M4x10 mm TX20 ISO 14583 2 Torque...

Page 13: ...tion a Loosen the Torx screws b If required you may remove the Torx screws completely for turning around the torque plate Then carefully screw the Torx screws back in but do not tighten already c Move the torque support to the desired position d Tighten the Torx screw with 2 3 Nm ...

Page 14: ...Attaching the torque arm to the device 1 Hexagon head screw M6x18 mm ISO 4017 2 Torque arm 3 Torque plate Tool n 10 mm 2 Instruction w Screw torque arm onto the support plate using hexagon head bolt washer and self locking nut Also see about this 2 Avoiding and calculating angular errors 24 2 Mounting the torque arm at drive 21 ...

Page 15: ...a Do not use the device in the near vicinity of explosive or highly flammable materials NOTICE Severe concentricity errors of drive shaft will reduce service life and entail angular er rors Severe runout errors of the drive shaft cause vibrations that cut down on the encoder service live and may cause angular errors a Keep concentricity errors of drive shaft down to a minimum recommended 0 2 mm 0 ...

Page 16: ... screw M6x30 mm ISO 4762 6 Spring washer 6 DIN 7980 7 Self locking nut M6 ISO 10511 8 Torque arm 9 Washer B6 4 ISO 7090 10 Cheese head screw M6x8 mm for grounding strap ISO 1207 11 Washer B6 4 for grounding strap ISO 7090 12 Washer B6 4 ISO 7090 13 Washer B6 4 ISO 7090 14 Self locking nut M6 ISO 10511 15 Grounding strap 16 Threaded rod M6 variable length 210 mm 17 Self locking nut M6 ISO 10511 Sha...

Page 17: ...g the torque arm at drive 21 5 4 Mounting the encoder to cone shaft DANGER Injuries caused by shaft rotation Hair and clothing may get caught in rotating shafts which may lead to serious personal injury a Make sure the device is idle b Before performing any work at the device make sure power supply is and remains discon nected DANGER Explosion Sparks may cause fire or explosion a Do not use the de...

Page 18: ...rap ISO 7090 11 Washer B6 4 ISO 7090 12 Washer B6 4 ISO 7090 13 Self locking nut M6 ISO 10511 14 Grounding strap 15 Threaded rod M6 variable length 210 mm 16 Self locking nut M6 ISO 10511 Tool n 5 mm n 10 mm 17 mm n 20 mm n 1 6 8 mm n Measuring gauge Instruction a Verify drive shaft about any concentricity error see further links b Mount the encoder in a way ensuring the electrical connection is p...

Page 19: ...ure the device is idle b Before performing any work at the device make sure power supply is and remains discon nected DANGER Explosion Sparks may cause fire or explosion a Do not use the device in the near vicinity of explosive or highly flammable materials NOTICE Severe concentricity errors of drive shaft will reduce service life and entail angular er rors Severe runout errors of the drive shaft ...

Page 20: ... concentricity error see further links b Mount the encoder in a way ensuring the electrical connection is protected against water ingress c Apply grease onto the drive shaft d Loosen the Torx screw on the clamping ring a little Do not unscrew the screw completely e Slide the encoder onto the drive shaft f Tighten the Torx screw on the clamping ring with a torque of 2 3 Nm g Mount the torque arm to...

Page 21: ...ns concentricity errors of 0 06 mm at the drive shaft which may result in severe angular errors a Mount the torque arm without any backlash a Mount the torque arm in a way that the shift towards the vertical encoder axis does not ex ceed 15 to the left or right b Mount the torque arm in away that the shift towards the vertical encoder axis does not ex ceed 9 towards the back or front Also see abou...

Page 22: ...0 mounting is obtained with the torque arm facing away from the motor However this can only be achieved using the terminal box connection code P and mounting that is shifted by 180 or alternatively with a M23 flange connector Comparison torque plate 6 1 69 5 ø27 0 5 69 5 HMG10 with 1x terminal box HMG10 with 2x terminal box HOG10 6 1 69 5 ...

Page 23: ... SSI Operating Manual 23 Or for the 1st generation of HMG10 2015 2020 using the cranked torque plate no 11241731 HMG10 with cranked support plate HMG10 1 Generation 4 1 69 5 14 6 9 5 5 Also see about this 2 Avoiding and calculating angular errors 24 ...

Page 24: ...0 2 mm 0 03 mm rec ommended to prevent angular errors b Limit such angular errors by increased gap L1 For doing so various torque plates for are available on request c Note that length L2 of the torque arm should be L1 Where not possible consider L2 d To calculate angular errors Δpmech proceed as follows R runout error in mm and L1 ver tical gap of torque arm towards the device center in mm Δpmech...

Page 25: ...supply a Operate the sensor only with protected low voltage and safe electrical isolation of protection class III NOTICE Sensor damage or unintended operation due to work on live parts Work on live parts may lead to unintentional operation a Disconnect the power before carrying out any cable b Disconnect the power before connecting or disconnecting electrical connections NOTICE Sensor damage by ex...

Page 26: ...OK Error output nE System OK Error output inverted PRE RESET DIR Sense of rotation SP II DSL_OUT1 speed switch open collector III or semiconductor relay III SP II DSL_OUT2 Speed switch 0 V III or semiconductor relay III SA IV RS485 programming interface SB IV RS485 programming interface D SSI Daten D SSI Daten C SSI Clock C SSI Clock dnu do not use I Additional output incremental optional II Speed...

Page 27: ...t the current posi tion to 0 default INFO The RESET input has no influence on the incremental signals The RESET input has no influence on the speed switch INFO 4 30 V DC applied at the RESET input during initialization after power on will only start the de lay time of 100 ms after initialization has been finalized 6 2 3 Function Direction of rotation The Direction of rotation function DIR input wi...

Page 28: ...gth 550 m bei 100 kHz n 550 m bei 100 kHz TTL n 350 m bei 100 kHz HTL Output frequency 600 kHz n 600 kHz TTL n 350 kHz HTL I The TTL HTL output Vin Vout at the additional incremental output is galvanically isolated and requires separate voltage supply Tab 1 Switching level additional output incremental optional 6 5 Programming interface only for programmable variant Encoder parameters such as reso...

Page 29: ...peed After initialization and speed being ns off High impedance overspeed ns off speed ns on Status unchanged Device rotation within this speed range during initialization results in status low impedance no overspeed after initialization ns on speed ns on Low impedance No overspeed ns on speed ns off Status unchanged Device rotation within this speed range during initialization results in status l...

Page 30: ...st or moisture In this case the protection class is no longer ensured causing device failure or malfunction a Use only appropriately sized cables to make sure the specified protection class is being en sured INFO Connection cables are not included in delivery 1 4 5 2 3 Ill 5 Connecting the supply cable 1 Torx slotted screw M4x32 mm 2 Terminal box cover 3 Cable gland M20x1 5 mm for cable di ameter ...

Page 31: ... gland to the terminal box h Mount the terminal box at the encoder To do this tighten the screws with a torque of 2 3 Nm 6 8 2 Pin assignment first terminal box NOTICE Operating voltage present at the outputs results in encoder damage The encoder might be damaged by any operating voltage being present at the outputs a Make sure that no operating voltage is present at the outputs SSI Programming in...

Page 32: ...eing present at the outputs a Make sure that no operating voltage is present at the outputs Additional output incremental 2 optional Speed switch optional The TTL HTL output Vin Vout at the additional output incremental 2 is galvanically isolated and requires separate voltage supply 4 11 3 2 1 5 6 7 10 9 8 12 13 14 Ill 7 Pin assignment 1 dnu SP III 2 dnu A IV 3 dnu A IV 4 dnu B IV 5 dnu B IV 6 Ub ...

Page 33: ... may entail ingress of dust or moisture In this case the protection class is no longer ensured causing device failure or malfunction a Use only appropriately sized cables to make sure the specified protection class is being en sured INFO Connection cables are not included in delivery 2 1 7 5 6 3 4 25 mm 4 mm 27 mm 24 mm 1 EMV ring 2 Cable shield 3 Second flange connector 4 First flange connector 5...

Page 34: ...er c Loosen the cable gland at the terminal box d Insert the supply cables into the cable gland let stick out approx 50 mm of cable e Connect cable shield to cable gland and make sure it covers a large area f Connect the connecting cables to the terminals g Attach the cable gland to the terminal box h Mount the terminal box at the encoder To do this tighten the screws with a torque of 2 3 Nm ...

Page 35: ...10P only Additional output incremental 1 optional 10 9 8 7 6 5 4 3 2 1 12 11 14 16 15 13 17 Ill 8 Flange socket M23 male 17 pin clockwise PIN Assignment PIN Assignment 1 nE 10 0V 2 DIR 11 Internal shield 3 dnu SB V 12 dnu B VI 4 nE 13 dnu B VI 5 PRE 14 D 6 dnu SA V 15 dnu A VI 7 Ub 16 dnu A VI 8 C 17 D 9 C I Programming interface programmable product variant only II Additional output incremental o...

Page 36: ...ng voltage is present at the outputs Additional output incremental 2 optional Speed switch optional The TTL HTL output Vin Vout at the additional output incremental 2 is galvanically isolated and requires separate voltage supply 1 2 3 4 5 6 7 8 9 10 12 11 Ill 9 Flange socket M23 male 12 pin clockwise PIN Assignment PIN Assignment 1 dnu B I 7 dnu SP II 2 nE 8 dnu B I 3 dnu R I 9 dnu SP II 4 dnu R I...

Page 37: ...nable parameterization according to encoder version n Resolution Singleturn SSI n Resolution Multiturn SSI n Binary or Gray Code SSI n Additional output 1 and 2 number of pulses per revolution n Switch on and off speed Programming device configuration and operation is via web browser 6 11 Sensor cable and round connector 6 11 1 Sensor cable HEK 8 10 core sensor cable for rotary encoders 2 cores 0 ...

Page 38: ...terclockwise CCW ordering designation 11068577 n Suitable for second flange connector 62 mm ø26 2 mm X 8 7 6 5 4 3 2 1 9 12 10 11 8 7 6 5 4 3 2 1 9 17 13 16 14 15 10 11 View X 17 pin View X 12 pin Also see about this 2 Assignment second flange connector 36 2 Assignment first flange connector 35 6 11 3 Round connector M23 17 pin with sensor cable HEK17 6 11 3 1 For devices w o additional incrementa...

Page 39: ...hite yellow 0 14 mm2 DIR 3 Black 0 14 mm2 SB I 4 5 White black 0 14 mm2 PRE 6 Brown 0 14 mm2 SA I 7 Brown red 0 5 mm2 Ub 8 Green red 0 22 mm2 C 9 Green black 0 22 mm2 C 10 Brown blue 0 5 mm2 0V 11 II Black 0 5 mm2 12 13 14 Brown yellow 0 22 mm2 D 15 16 17 Brown green 0 22 mm2 D I Programming interface programmable product variant only II Internal shield interconnected with each internal shield Als...

Page 40: ... 9 17 13 16 14 15 10 11 View X 17 pin PIN Core color Core cross section Assignment HMG10 1 Grey 0 14 mm2 nE 2 White yellow 0 14 mm2 DIR 3 Black 0 14 mm2 SB I 4 Blue 0 14 mm2 nE 5 White black 0 14 mm2 PRE 6 Brown 0 14 mm2 SA I 7 Brown red 0 5 mm2 Ub 8 Green red 0 22 mm2 C 9 Green black 0 22 mm2 C 10 Brown blue 0 5 mm2 0V 11 II Black 0 5 mm2 12 Red 0 14 mm2 B 13 Orange 0 14 mm2 B 14 Brown yellow 0 2...

Page 41: ...t damage by adhering liquids Sticky liquids may damage sensing unit and ball bearings Disassembling a device which is stuck to the axis can lead to destruction a Do not use adhesive liquids to fasten the device NOTICE The device can be easily removed via the cheese had screw M8x45 mm ISO 4762 and threaded pin M6x10 mm ISO 7436 7 1 Removing the encoder from blind hollow shafts or cone shafts DANGER...

Page 42: ...llow shaft or cone shaft with wrench flat SW 17 mm 2 Cheese head screw M6x30 mm ISO 4762 3 Cover 4 Torx slotted head screw M4x10 mm DIN 7964 5 Grounding strap 6 Washer B6 4 for grounding strap ISO 7090 7 Cheese head screw M6x8 mm for grounding strap ISO 1207 8 Torque arm 9 Threaded rod M6 variable length 210 mm 10 Washer B6 4 ISO 7090 11 Self locking nut M6 ISO 10511 ...

Page 43: ... and contacts b Remove the cover at rear c Unscrew the cheese head screw and secure at the hollow shaft using a wrench d Loosen the self locking nut on the torque arm e Loosen the cheese head screw at ground strap 7 1 2 Threaded pin to secure at blind hollow shaft 1 1 Threaded pin M6x10 mm ISO 7436 Tool n 0 8 4 mm Instruction w Flush attachment of the threaded pin will protect the inside thread of...

Page 44: ...V1 T1 7 1 3 Detaching the encoder from blind hollow shafts 1 1 Cheese head screw M8x45 mm ISO 4762 Werkzeug n 6 mm n 17 mm Instruction w Slide encoder off the shaft by loosening the cheese head screw and support the shaft using a wrench Result ü The encoder comes off ...

Page 45: ...the through hollow shaft 1 Self locking nut M6 ISO 10511 2 Threaded rod M6 variable length 210 mm 3 Grounding strap 4 Washer B6 4 ISO 7090 5 Through hollow shaft 6 Torx screw M3x12 mm ISO 7045 7 Torque arm 8 Cheese head screw M6x8 mm for grounding strap ISO 1207 9 Washer B6 4 for grounding strap ISO 7090 Tool n 1 6 8 mm n 10 mm n 10 mm Instruction a Loosen the Torx screw at clamping ring Do not un...

Page 46: ...e data sheet and declaration of conformity Programming interface RS485 600 m I Programmable parameters Resolution Singleturn and Multiturn SSI I Bi nary or Gray Code SSI I Additional output ppr number I Switch off on speed I Diagnostic functions Function monitoring LED status indicator 4 LEDs at rear of the device Approvals see data sheet and declaration of conformity Electrical data Speed switch ...

Page 47: ...95 not condensing Resistance IEC 60068 2 6 Vibration 30 g 10 2000 Hz IEC 60068 2 27 Shocks 400 g 1 ms Corrosion protection see data sheet and declaration of conformity Weight approx 1 6 kg II Connection Terminal box 2x II Flange connector M23 2x II I Programmable product variant only II According to product variant 8 1 Blind hollow shaft dimensions 8 1 1 With radial terminal boxes 79 5 69 5 86 5 8...

Page 48: ...0 Positive direction of rotation Ill 13 Blind hollow shaft dimensions including radial flange connectors all in mm unless specified other wise 8 2 Through hollow shaft dimensions 8 2 1 With radial terminal boxes 9 15 R10 14 6 25 50 ø 105 ø 112 5 12 20 ø H7 69 5 79 5 86 5 86 5 A B Positive direction of rotation Ill 14 Through hollow shaft dimensions including radial terminal boxes all in mm unless ...

Page 49: ...15 Through hollow shaft dimensions including radial mating flange connector all in mm unless speci fied otherwise 8 3 Cone shaft dimensions 8 3 1 With radial terminal boxes 79 5 69 5 86 5 86 5 105 ø 50 ø 17JS8 ø 110 5 2 20 22 5 37 5 8 M 14 ø 1 10 9 15 15 14 6 6kt SW17 R10 A B Positive direction of rotation Ill 16 Cone shaft dimensions including radial terminal boxes all in mm unless specified othe...

Page 50: ... T1 8 3 2 With radial flange connector 79 5 69 5 105 ø 50 ø 110 5 2 22 5 37 5 8 M 14 ø 9 15 6kt SW17 14 6 15 R10 20 1 10 17 ø JS8 D C Positive direction of rotation Ill 17 Cone shaft dimensions including mating radial flange connector all in mm unless specified other wise ...

Page 51: ... Detaching the encoder from the through hollow shaft 45 Ill 12 Blind hollow shaft dimensions including radial terminal boxes all in mm unless specified otherwise 47 Ill 13 Blind hollow shaft dimensions including radial flange connectors all in mm unless specified otherwise 48 Ill 14 Through hollow shaft dimensions including radial terminal boxes all in mm unless specified otherwise 48 Ill 15 Throu...

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