Bauer Magnum S Operating Manual Download Page 6

 
 

 

Operating manual 

BAUER Submersible Motor Pump 

/ Version X-2010 

6

 

1  GENERAL INSTRUCTIONS FOR SAFETY AND ACCIDENT 
 PREVENTION 

Check the machine for operational safety before every start-up. 

1. In addition to the instructions contained in this manual, all specifications generally valid for safety and 

accident prevention must be observed!    

2.  The warning and instruction signs affixed to the machine give very important instructions for safe operation. 

Observing them serves your own personal safety!   

3.  Never put the machine  into operation unless all guards and safety devices are completely mounted and in 

their proper working position!   

4.  Acquaint yourself with all equipment components and controls as well as their respective functions before 

starting to work.  It is too late when the device is already running!   

5.  The operator’s clothes should fit tightly.  Avoid wearing loose clothes!    
6. When handling slurry always keep in mind that the gasses produced are highly toxic and extremely 

explosive in combination with oxygen.  Therefore,  open fires, light tests, sparking and smoking are strictly 
forbidden! 

7.  Utmost care is required with regard to gasses in slurry and dung channels at open valves to the preliminary 

pit, before the main pit,  or at cross channels.  The same applies to mixing and withdrawal points when 
mixers or pumps are running!    

8.  When handling slurry always ensure sufficient ventilation! 
9.  Keep the machine clean to avoid fire hazards! 
 

Tractor-driven machines 

1.  Before starting inspect the area around the machine (Children) ! Make sure your view is unrestricted!     
2.  Riding on the machine during transport is forbidden!   
3.  Couple the machine according to instructions and fasten it only at the specified points! 
4.  Be especially careful when coupling the machine to the tractor or uncoupling it!             
5.  Always adjust the supports in the proper position when coupling or uncoupling the machine (stability)!   
6.  Always mount balancing weights properly at the points provided! 
7.  Observe restrictions pertaining to axle load, total weight, and transport dimensions! 
8.  Inspect and mount all items required for  transport such as lighting, warning signals and possible safety 

devices!  

9.  Mounted or trailed machines as well as balancing weights influence road behaviour, steering and braking 

capacity. Therefore make sure that proper steering and braking are possible!  

10. Consider the projection and/or centrifugal mass of the machine when driving in curves!  
11. It is forbidden to stay in the working range of the machine while it is operating ! 
12. Keep out of the turning and swivelling range of the machine! 
13. Only operate hinged hydraulic frames when nobody is in the swivel range!  
14. Externally powered machines (e.g. hydraulic) bear a crushing and shearing hazard! 
15. Nobody is allowed between the tractor and the implement unless the tractor is secured by the parking brake 

and /or wedges under the wheels! 

16. Hinged supports must always be folded up and secured before driving away!   
17. Secure the machine and the tractor against rolling! 
 

Tractor-mounted machines: 

1.  Before a machine is linked to or detached from the three-point linkage, the control device must be shifted to 

a position in which unintentional lifting or lowering is impossible!   

2. When using the three-point linkage the linkage parameters of both tractor and attached machine must 

correspond, if not, they have to be matched accordingly!   

3.  The three-point linkage bears crushing and shearing hazards!     
4. When operating the external control of the three-point linkage never step in-between tractor and the 

machine! 

5.  When the machine is in the transport position always make sure that the tractor’s links are always properly 

secured on the sides.   

6. When driving on the road with the machine lifted the control lever must be locked against lowering!  

 

Trailed machines 

1.  When a machine is coupled to the  drawbar make sure that the coupling point provides sufficient flexibility! 

Summary of Contents for Magnum S

Page 1: ...OPERATING MANUAL for Submersible motor pump Magnum S ...

Page 2: ...ents of the present operating manual All information contained in the present manual is based on the latest product details available at the time of printing BAUER reserves the right to change without notice without assuming any liability BAUER submersible motor pumps are designed for safe and reliable performance provided they are operated in compliance with the present instruction manual In spit...

Page 3: ...les bauer at com www bauer at com Owner or operator Name Address Tel Fax Note Please make a note of the type and serial number of your submersible motor pump and its accessories Be sure to specify these details every time you contact your dealer Printing date Version 2002 1 In all warranty claims and correspondence relating to this machine it is essential to specify the complete serial number grou...

Page 4: ...lso an entrepreneur According to 9 PHG Product Liability Law liability for damage to corporeal things caused by defective products is expressly excluded This exclusion of liability also applies to parts not manufactured by BAUER itself but purchased from external suppliers Duty to furnish information Even if the customer passes on the machine later on he is obliged to hand the operating manual on ...

Page 5: ...ction 12 4 1 7 Safety instructions 12 4 2 Level control 12 4 2 1 Control box components 12 4 2 2 Controls 12 4 2 3 Connections 13 4 2 4 Settings 13 4 2 5 Manual mode 13 4 2 6 Automatic mode 13 4 2 7 Malfunction 13 4 2 8 Safety instructions 13 4 3 Intermittent operation 13 4 3 1 Control box components 13 4 3 2 Controls 14 4 3 3 Connections 14 4 3 4 Settings 14 4 3 5 Manual mode 14 4 3 6 Intermitten...

Page 6: ...ling or uncoupling the machine stability 6 Always mount balancing weights properly at the points provided 7 Observe restrictions pertaining to axle load total weight and transport dimensions 8 Inspect and mount all items required for transport such as lighting warning signals and possible safety devices 9 Mounted or trailed machines as well as balancing weights influence road behaviour steering an...

Page 7: ...high pressure 2 When connecting hydraulic cylinders and motors make sure the hydraulic hoses are connected as specified 3 Before coupling the hydraulic hoses with the tractor s hydraulic system make sure that the entire hydraulic system is pressureless both on the tractor and implement side 4 Inspect the hydraulic lines at regular intervals and replace them immediately in case of defects or ageing...

Page 8: ...parts must meet manufacturer s minimum technical specifications This is the case for instance with original spare parts for instance 2 GENERAL BAUER products are designed and manufactured carefully and subject to a system of continuous quality control MAGNUM slurry pumps fully meet the requirements of the agricultural practice They are best suited for delivering all kinds of slurries from thin liq...

Page 9: ...m to power supply ensure the connecting cable is amply dimensioned and the motor s direction of rotation is correct The motor is sealed by two mechanical seals mounted in series The mechanical seal on the motor side is lubricated only by the oil contained in the oil chamber while the mechanical seal on the impeller side is lubricated by the pumped medium in addition The bearing of the SUBMERSIBLE ...

Page 10: ... seal must be inspected Check if the pump is soiled or if foreign objects are in the pump If necessary rinse and clean it Break up the floating crust and lower the running pump Lowering the pump idle can cause blockages forming of clots 4 1 Manual operation 4 1 1 Control box components Three contactors with timer for start delta start up Motor protection devices Current monitoring relay Thermistor...

Page 11: ...ections Power supply by means of 5 pole CEE plug in connection 4 1 4 Settings Timer for start delta changeover approx 3 seconds Motor protection relay see drawing no 018 2565 4 automatic reset 4 1 5 Operation Push the green pushbutton the motor starts up and changes automatically from star to delta after about 3 seconds The green pushbutton is illuminated ...

Page 12: ...rom power before working on the starter 4 2 Level control 4 2 1 Control box components Three contactors with timer for star delta start up Motor protection devices Current monitoring relay Thermistor tripping relay for temperature monitoring 4 2 2 Controls Mode selector with following switching positions 0 The motor is shut off 1 Manual mode the motor is turned on and off by means of the two pushb...

Page 13: ... the pre set liquid level is reached The green pushbutton is alight The lower float switches off the motor In the automatic mode the motor can also be started by pushing the green illuminated button Switching the selector switch to 0 finishes the automatic mode and turns off the motor 4 2 7 Malfunction The red pushbutton is alight The motor protection has switched off the motor Eliminate the cause...

Page 14: ...to delta automatically after about 3 seconds The green pushbutton is alight Push the red pushbutton The motor stops 4 3 6 Intermittent operation The timer switches on the motor through the star delta combination After expiry of the selected operating time the motor is switched off again automatically for the selected rest time This sequence is repeated cyclically BAUER control with timer for inter...

Page 15: ...GHT or LEFT 3 Change the value at the position keys UP or DOWN 4 Confirm value with the key OK Weekly timer Time of the interval TH exposure time TL time of break if the timer is active Meter for hours of operation Display of the expired hours of operation 4 3 7 Malfunction The red pushbutton is alight The motor protection has switched off the motor Eliminate the cause of the fault Turn selector t...

Page 16: ... where frost is likely during the winter season the pump housing must be drained completely by turning out the drain plugs located at the lowest points of the housing Observe local laws and regulations when disposing of pumps and pump components after repairs and service or when a pump is withdrawn from service This applies in particular to the treatment of residual slurry in the pump body 6 TECHN...

Page 17: ...e difference in elevation Wrong direction of rotation Reverse direction of rotation Excessive solids content Add water The discharge capacity drops Excessive counter pressure Remove foreign object Excessive solids content Add water Red pushbutton lights up Motor protection has switched off the motor Eliminate the fault In manual mode the red pushbutton goes out In level and intermittent operation ...

Page 18: ...Operating manual BAUER Submersible Motor Pump Version X 2010 18 Submersible Motor Pump 22 06 01 Gw Wiring diagram 345 9900 4 Röhren u Pumpenwerk BAUER GmbH 8570 Voitsberg PTC thermistor ...

Page 19: ...ds as amended have been applied analogously DIN EN ISO 12100 1 Safety of machines Basic concepts general principles for design Part 1 Basic terminology metodology DIN EN ISO 12100 2 Safety of machines Basic concepts general principles for design Part 2 Technical principles and specfications DIN EN 60204 1 Safety of machines Electrical equipment of machines Part 1 General requirements EN ISO 14121 ...

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