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For technical questions, please call 1-888-866-5797.

Item 63632 

        

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Kickback and Related Warnings

Kickback is a sudden reaction to a pinched or 
snagged rotating wheel, backing pad, brush 
or any other accessory. Pinching or snagging 
causes rapid stalling of the rotating accessory 
which in turn causes the uncontrolled power 
tool to be forced in the direction opposite of the 
accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or 
pinched by the workpiece, the edge of the wheel that 
is entering into the pinch point can dig into the surface 
of the material causing the wheel to climb out or kick 
out. The wheel may either jump toward or away from 
the operator, depending on direction of the wheel’s 
movement at the point of pinching. Abrasive wheels 
may also break under these conditions.
Kickback is the result of power tool misuse and/or 
incorrect operating procedures or conditions and can be 
avoided by taking proper precautions as given below.

1. 

Maintain a firm grip on the power tool and 
position your body and arm to allow you to 
resist kickback forces. Always use auxiliary 
handle, if provided, for maximum control over 
kickback or torque reaction during start-up.

 

The operator can control torque reactions or 
kickback forces, if proper precautions are taken.

2. 

Never place your hand near the 
rotating accessory.

 Accessory may 

kickback over your hand.

3. 

Do not position your body in the area where 
power tool will move if kickback occurs.

  

Kickback will propel the tool in direction opposite 
to the wheel’s movement at the point of snagging.

4. 

Use special care when working corners, sharp 
edges etc. Avoid bouncing and snagging the 
accessory.

 Corners, sharp edges or bouncing 

have a tendency to snag the rotating accessory 
and cause loss of control or kickback.

5. 

Do not attach a saw chain woodcarving 
blade or toothed saw blade.

 Such blades 

create frequent kickback and loss of control.

Safety Warnings Specific for Grinding and 
Abrasive cutting-off Operations

1. 

Use only wheel types that are recommended 
for your power tool and the specific 
guard designed for the selected wheel.

 

Wheels for which the power tool was not designed 

cannot be adequately guarded and are unsafe.

2. 

The guard must be securely attached 
to the power tool and positioned for 
maximum safety, so the least amount of 
wheel is exposed towards the operator.

 

The guard helps to protect operator from broken 

wheel fragments and accidental contact with wheel.

3. 

Wheels must be used only for recommended 
applications. For example: do not grind with 
the side of cut-off wheel.

 Abrasive cut-off wheels 

are intended for peripheral grinding, side forces 
applied to these wheels may cause them to shatter.

4. 

Always use undamaged wheel flanges 
that are of correct size and shape for your 
selected wheel. 

Proper wheel flanges support 

the wheel thus reducing the possibility of wheel 

breakage. Flanges for cut-off wheels may 
be different from grinding wheel flanges.

5. 

Do not use worn down wheels from larger 
power tools.

 Wheel intended for larger 

power tool is not suitable for the higher 
speed of a smaller tool and may burst.

6. 

Dress appropriately.

  Wear leather 

leggings and fire resistant footwear during 

use. Do not wear pants with cuffs, shirts 
with open pockets, or any clothing that can 
catch and hold molten metal or sparks.

Summary of Contents for 20V Hypermax Lithium

Page 1: ...for future reference 17g When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2017 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams wi...

Page 2: ...ion which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury IMpORTANT SAFETy INFORMATION General power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power to...

Page 3: ... properly used Use of these devices can reduce dust related hazards 8 Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area power Tool Use and care 1 Do not force the power tool U...

Page 4: ... tool it does not assure safe operation 4 The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their RATED SPEED can break and fly apart 5 The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incorrectly sized accessories cannot be adequately guarded or control...

Page 5: ...he tool unattended when the Battery Pack is connected Turn off the tool and remove the Battery Pack before leaving 20 Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control and personal injury 21 The battery charger gets hot during use The charger s heat can b...

Page 6: ... wheel s movement at the point of snagging 4 Use special care when working corners sharp edges etc Avoid bouncing and snagging the accessory Corners sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback 5 Do not attach a saw chain woodcarving blade or toothed saw blade Such blades create frequent kickback and loss of control Safety Warnings Sp...

Page 7: ...heir own weight Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel 6 Use extra caution when making a pocket cut into existing walls or other blind areas The protruding wheel may cut gas or water pipes electrical wiring or objects that can cause kickback Safety Warnings Specific for Sanding Operations Do not use excessively...

Page 8: ...d injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 2 Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury 3 Wear suitable gl...

Page 9: ...and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 prong plug Extension cords Note Extension cords must not be used with this item s Charger Symbology Double Insulated Canadian Standa...

Page 10: ...isted in the following pages refer to the Assembly Diagram near the end of this manual ASSEMBLy Installing the Wheel Guard TO pREVENT SERIOUS INJURy Do not operate this tool without the Wheel Guard properly installed 1 Unlock the Wheel Guard Handle 2 Align Tabs on Wheel Guard with Notches on Gear Housing 3 Slide Wheel Guard over the rim of the Gear Housing 4 Rotate the Wheel Guard as needed to shi...

Page 11: ...e 11 For technical questions please call 1 888 866 5797 Item 63632 SAFETy OpERATION MAINTENANcE SETUp Functions Side Handle Main Handle power Switch Battery sold separately Spindle Lock Button Wheel Guard ...

Page 12: ...n the wheel unless wheel is smaller than 4 or is an unusual shape as follows a Suspend wheel using a dowel or finger through the arbor hole b Tap Wheel Here 45 45 45 45 Hang Wheel from Dowel V E R T I c A L c E N T E R Tap the flat side of the wheel with a light non metallic object such as a screwdriver handle at a point 45 from the vertical center line on each side of the wheel and 1 2 inches fro...

Page 13: ...er Flange and keep in a safe place 4 Thread disc accessory firmly onto the Spindle Wrench tighten onto the spindle Battery charging Charge battery before using this tool Follow instructions included with battery charger Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 2 Secure...

Page 14: ... of children s reach Sanding Instructions TO pREVENT SERIOUS INJURy Grip the tool firmly in both hands 1 Wipe the work surface clean of all dirt and debris especially that of previous coarser sanding sessions which will scratch the surface of a finer grit sanding session 2 Attach the desired grit Sanding Disk sold separately onto the Backing Pad 3 Make sure that the Power Switch is in the off posi...

Page 15: ... or cracked battery pack loose hardware misalignment or binding of moving parts cracked or broken parts and any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth 3 Periodically wear ANSI approved safety goggles and NIOSH approved breathing protection and blow dust and grit out of the motor vents using dry compressed air 4 Disconnect ...

Page 16: ...e pressure allow tool to do the work 2 Recharge Battery Pack 3 Dispose of old Battery Pack properly or recycle Replace Battery Pack Performance decreases over time 1 Carbon brushes worn or damaged 2 Battery Pack wearing out 1 Have qualified technician replace brushes 2 Battery Pack capacity will gradually decrease through use If symptoms are severe recycle old Battery Pack or dispose of properly a...

Page 17: ...ANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS...

Page 18: ...ing For Shaft 1 7 Small Gear Shaft 1 8 Small Gear 1 9 Bearing 1 10 Bearing Plate 1 11 Woodruff Key 1 12 Nut 2 13 Box Cover 1 14 Large Gear Shaft 1 15 Bearing 1 16 Bearing Plate 1 17 Large Gear 1 18 Woodruff Key 1 19 Spacer 1 20 Check Ring For Shaft 1 21 Outer Flange 1 22 Inner Flange 1 23 Left Right Housing 2 24 Power Switch 1 part Description Qty 25 Power Switch Rod 1 26 Cover 1 27 Driving Disk 1...

Page 19: ...ions please call 1 888 866 5797 Item 63632 SAFETy OpERATION MAINTENANcE SETUp Assembly Diagram 40 39 41 42 43 44 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 38 37 35 34 33 32 31 38 36 45 46 47 ...

Page 20: ...w the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date an...

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