Bauer Compressors IP10S, Instruction Manual And Replacement Parts List

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MNL-0096
April 17, 2013 Page ii
Table of Contents
CHAPTER 1: - - - - - - - - - - - - - - - - - - - - - INTRODUCTION
1.1 HOW TO USE THIS MANUAL ......................................................................................................................................... 1
1.1.1 Manual Safety Notices ....................................................................................................................................................... 1
1.2 HOW TO USE THE REPLACEMENT PARTS LIST .................................................................................................... 2
1.3 HOW TO USE THE APPENDIX ....................................................................................................................................... 3
CHAPTER 2: - - - - - - - - - - - - - - - - PURIFICATION SYSTEM
2.1 INTRODUCTION ................................................................................................................................................................ 4
2.1.1 General Purification System Procedures............................................................................................................................ 4
2.1.2 Chamber Safety Bore ......................................................................................................................................................... 4
2.1.3 Manual Condensate Drainage ............................................................................................................................................ 5
2.1.4 Model, Serial Number and Part Number Identification ..................................................................................................... 5
2.1.4.1 Compressor Dataplate..................................................................................................................................................... 5
2.1.4.2 Purification System Dataplate ........................................................................................................................................ 6
2.1.4.3 Cartridge Installation Dataplate...................................................................................................................................... 6
2.1.5 Breathing Air Purification System Configurations ............................................................................................................ 6
2.1.6 Industrial Purification System Configurations ................................................................................................................... 7
2.1.7 Cartridge Operating Life .................................................................................................................................................... 7
2.1.7.1 Calculating the Maximum Cartridge Operating Hours .................................................................................................. 8
2.1.7.2 Calculating the Adjusted Cartridge Operating Hours..................................................................................................... 8
2.1.7.3 Air Purification Cartridge Operating Hours Form........................................................................................................ 10
CHAPTER 3: - - - - SINGLE CHAMBER PURIFICATION SYSTEMS
3.1 APPLICABILITY .............................................................................................................................................................. 11
3.2 P0 PURIFICATION SYSTEM DESCRIPTION ............................................................................................................ 11
3.2.1 Maintenance ..................................................................................................................................................................... 12
3.2.1.1 Replacing the Cartridge ................................................................................................................................................ 12
3.2.1.2 Chamber Replacement Interval ................................................................................................................................... 13
3.2.2 Replacement Parts List..................................................................................................................................................... 15
3.3 P31 PURIFICATION SYSTEM ....................................................................................................................................... 17
3.3.1 Major Components ........................................................................................................................................................... 17
3.3.2 Configuration Options...................................................................................................................................................... 18
3.3.3 Maintenance ..................................................................................................................................................................... 19
3.3.3.1 Replacing the Cartridge ................................................................................................................................................ 19
3.3.4 Replacement Parts List..................................................................................................................................................... 20
CHAPTER 4: - - - - - MULTI-CHAMBER PURIFICATION SYSTEMS
4.1 APPLICABILITY .............................................................................................................................................................. 23
4.2 COMPONENTS LAYOUT ............................................................................................................................................... 23
4.3 COMPONENT DESCRIPTION ...................................................................................................................................... 24
4.3.1 Oil and Water Separator ................................................................................................................................................... 24
4.3.2 Chamber ........................................................................................................................................................................... 25
4.3.3 Cartridge........................................................................................................................................................................... 25
4.3.3.1 Cartridge Handling ....................................................................................................................................................... 25
4.3.4 Condensate Drain Valve................................................................................................................................................... 25