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ENGLISH

pag. 55

instruction manual 

for use and maintenance serie MEC, STAR, AGRI

Standard blades are suitable for no-strong uses, for short and not frequent periods.

Special blades are made of a special material suitable for strong uses and for Rotary blades vacuum pump used in agricultural field.  

These blades offer an excellent resistance to wear and mechanical and thermical stress.  These are suitable for more frequent uses 

and to suck thick sewages. They are recommended for installation with frequent uses even during the same day.

Apart from normal wear, it may be necessary to replace the blades following incorrect use of the Rotary blades vacuum pump. The 

most frequent causes come from heat, lack of lubrication, entrance of sewage, high pressure or vacuum, formation of rust inside the 

body due to prolonged inactivity.

 With the heat too high pallets stretch to touch the plate front and rear, this causes the breakdown of the pallets. 

Lack of lubrication means the blades are completely dry like the inside of the pump. This increases their fragility and causes them 

to break lengthways.

The same type of breakage can be caused by entrance of sewage or by a too high working pressure.

A too high vacuum causes the blades to beat against the cylinder with consequent damage to the outside of the blades. Moreover, 

the lining becomes wavy. 

  

11.3.2 INSPECTION OF BLADES MEC/STAR/AGRI

To check the state of wear of the blades in the Rotary blades vacuum pump 

proceed as follows:

•   Remove the threaded inspection plug;

•   Rotate the rotor until a blades lines up with the inspection hole;

•   Compare the height of the blades with the reference ring on the rotor;

•   Replace the entire set of blades when the height is less than the reference 

ring on the rotor.

Figure 11

11.3.3 REPLACEMENT OF BLADES

1)  Check that there is sufficient space at the back of the Rotary blades vacuum pump to be able to work easily; if there is not, the 

Rotary blades vacuum pump should be taken off its support beforehand;

2)  Remove the back 
3)  Extract the blades from the rotor;
4)  Replace the blades;
5)  Clean the Rotary blades vacuum pump.
6)  Re-fit the back of the Rotary blades vacuum pump
7)  Use original spare parts Battioni Pagani

® 

only

Ask for Rebuild kit for rotary blades vacuum pump which is made of: original Battioni Pagani

®

 blades, gaskets, 

oilseals in one blister only.

Summary of Contents for AGRI 60

Page 1: ...is free from defects and undertakes to repair or by final decision to replace the faulty parts only if the defects are clearly attributed to the manufacturing process or to the materials used In any c...

Page 2: ...er remove the guards fitted on the Rotary blades vacuum pump and always check their efficiency every time the machine is used Any work on the machine must be carried out while it is not running Failur...

Page 3: ...FITTING INSTALLATION DISASSEMBLY RE FITTING 36 3 1 INSTALLATION DRAFT 36 3 2 DOUBLE OUTLET INSTALLATION DRAFT 37 3 2 1 DIAGRAM OF INSTALLATION WITHOUT MANIFOLD ON IRRIGATION MACHINES 9 3 3 ASSEMBLY AN...

Page 4: ...52 9 4 CONTROLS 52 9 5 PROTECTIVE DEVICES 52 9 6 PROTECTIVE DEVICES 52 9 7 INDIVIDUAL MEANS OF PROTECTION TO BE USED 52 10 TROUBLESHOOTING 53 11 MAINTENANCE INSPECTIONS AND CHECKS REPAIRS TECHNICAL A...

Page 5: ...e gearbox placed at the front of the Rotary blades vacuum pump by the identification plate and by the punching placed on the upper part of the gearbox P VERSION for pulley application P the power take...

Page 6: ...0 rpm and is designed to actuate an hydraulic pump of group 2 or group 3 This version can be recognised by the hydraulic pump support and by the identification plate KA the power take off is actuated...

Page 7: ...oisting truck if on pallet bridge crane or crane MEC 1000 1600 pumps must be lifted through a 1 4 gas eyebolt that has to be fitted instead of drain cock The Rotary blades vacuum pump is supplied with...

Page 8: ...on the vehicle should be easy to access and be protected A 5 maximum longitudinal slope of the Rotary blades vacuum pump with respect to the horizontal plane must not be exceeded 2 Bolt the Rotary bla...

Page 9: ...follows measure the length of free stretch t In the middle of free stretch of the belt t apply a force perpendicular to free stretch nought to bend the belt 1 6 mm per 100 mm in lenght of the free For...

Page 10: ...line oil from being taken up again immediately LINES The lines must have a major diameter which is at least as large as the diameter of motor or pump ports and must be perfectly sealed To reduce loss...

Page 11: ...ig on the system s operating conditions RESOLUTION PROBLEMS Circuit is open Downstream of the engine you have the oil reservoir and not the pump If the engine remained in rotation with the engine off...

Page 12: ...move the hydraulic connections to the motor 3 remove the pipe that connects the rotary blades vacuum pump to the tank car To accomplish this loosen the metal clamp and pull the pipe out of the elbow 4...

Page 13: ...a press to remove the rotor from the flange 1 Remove the flange with splined shaft 2 Remove the sleeve with transmission flange and key 3 Remove the seeger ring placed in front of the bearing 4 Remove...

Page 14: ...e bearing on the tank using a drift 6 Put back the tank cover and the lubrication pump together with the connector joint on the back tank 7 Fill up the oil tank with oil for lubrification 1 Remove the...

Page 15: ...e pump body 1 Remove the seeger 2 Remove the bearing 3 Disassemble bearing and seeger rign 4 Mec 9000 11000 13500 insert the pins supplied with the unit into the pump body 5 Replace the flange gasket...

Page 16: ...the rotor in the body together with the front flange tighten the six securing screws of the front flange to the body disassemble the bearing and the seeger from the back flange approach the back flang...

Page 17: ...th the intake phase and the compression phase through a gear pump placed at the back and actuated by the rotor shaft The gear pump sucks oil from the tank and sends it to the manually adjusted meterin...

Page 18: ...evel rod see Figure 4 located on the manifold and consequently the maximum level will be reached when the tank is full SERIE STAR V AGRI V For internal lubrication the minimum oil level is indicated b...

Page 19: ...S make the first oil change in the gearbox after approx 100 working hours and subsequent changes approx every 300 working hours MODEL Drop min at max vacuum Drop min air flow free air g h at max vacuu...

Page 20: ...ed as follows remove pin cover B see Figure 9 loosen lock nut C and then turn regulator pin A By rotating clockwise lower oil delivery is obtained and by rotating anticlockwise higher oil delivery is...

Page 21: ...or breaking of the blades It is therefore advisable to use a vacuum regulator valve D These valves may be fitted on the manifold cover or on manifold of the Rotary blades vacuum pump Vacuum working de...

Page 22: ...OPERATION Do not use the Rotary blades vacuum pump at pressures temperatures times higher than those indicated in Table 6 During use do not exceed the speed and power limits set in this manual Do not...

Page 23: ...o 120 C The scale is provided to help the user prevent the pump from overheating A blue square with a white dot at the centre a non reversible indicator is located at the upper right on the scale If t...

Page 24: ...ean the rotary blades pump and replace the oil Sewage comes out of discharge elbow Malfunctioning of valves Check valves Smoke comes out of discharge elbow Excessive lubrication Adjust lubrication Air...

Page 25: ...the gasses that form inside the tank would pass into the Rotary blades vacuum pump and cause the inside of the body to rust and this in turn could cause the blades to break when the system is re star...

Page 26: ...them to break lengthways The same type of breakage can be caused by entrance of sewage or by a too high working pressure A too high vacuum causes the blades to beat against the cylinder with consequen...

Page 27: ...STAR 60 6 350x70x7 5 MEC 8000 S C 5 449x46 5x9 7 STAR 72 6 400x70x7 5 STAR 84 6 480x70x7 5 AGRI 60 6 350x70x4 7 AGRI 72 6 400x70x4 7 AGRI 84 6 480x70x4 7 Table 9 IMPORTANT check that blades received a...

Page 28: ...y internally Put in oil diesel oil after washing lubricate with oil only Whenever sewage enters or when inactive for a long time Wash lubrication pump Use a brush and compressed air Once a year or for...

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