background image

BatteryMINDer

®    

Model 483CEC1

Rev. A-051216 

Page 17 

P/N 483CEC1-MNL

TROUBLESHOOTING GUIDE

PROBLEM

POSSIBLE CAUSE

SOLUTION

Power 

ON 

indicator 

does not light after 

being plugged into 

AC for 30 seconds.

AC outlet is dead.

Plug in a lamp or other appliance to check 

for voltage.  If controlled by a wall switch, 

be sure switch is on and try to prevent 

accidental shut off while maintenance-

charger is working.

VOLTAGE indicator 

lights 

RED

 

solid

.  

(See page 10, item 

2A

)

Output lead connections 

to the battery set may be 

reversed.

Switch (reverse) connections at the battery 

set.

Battery set's voltage

<12 volts.

Battery set may be damaged and should not 

be recharged.  Allow battery set to “recover” 

by letting it “

REST

” without a load.

Battery set was just recently 

removed from a load (lights, 

electronic equipment) or 

used for extended time 

without a maintenance-

charger.

If battery set is healthy and just deeply 

discharged it should recover its voltage 

(rise above 12 volts) sufficiently to allow 

maintenance-charger to begin an attempt 

to fully recharge it.

Battery set has “

RESTED

” 

and still cannot be recovered 

– recharged.

Battery set should be safely discarded – 

recycled.

Battery Set Weak 

Indicator lights 

RED

 

blinking

.

Battery set may be weak, 

heavily sulfated, or too large 

to fully charge before unit 

times out.

Battery set may be so large 

it may require a second full 

recharge.

Reboot unit by unplugging from AC 

electrical outlet, disconnect from battery 

set so there will be no electrical power 

going to the unit from either direction, 

wait a minimum of 30 seconds, connect to 

battery set first then plug into AC outlet

Battery set Weak 

Indicator lights 

YELLOW

(

Before

 battery set 

has been completely 

charged).

Battery set can be weak due 

to sulfation, self discharge or 

was very deeply discharged.

Attempt a full recharge and recheck after 

completion.  If still 

YELLOW

, follow next 

procedure (“After battery set has been 

completely charged.”)

Battery set Condition 

Indicator lights 

YELLOW

(

After

 battery set 

has been completely 

charged).

Battery set still has an 

unacceptable level of 

sulfation.

Reboot unit by unplugging from AC 

electrical outlet, disconnect from battery 

set so there will be no electrical power 

going to the unit from either direction, 

wait a minimum of 30 seconds, connect to 

battery set first then plug into AC outlet

Rested: 

A battery set that has been as fully charged as possible and left disconnected 

from maintenance-charger or any type load overnight.

Summary of Contents for 483CEC1

Page 1: ...43 www BatteryMINDers com techsupport vdcelectronics com BatteryMINDer COMMERCIAL 48 Volt Model 483CEC1 Battery Maintainer Charger Desulfator INSTRUCTION MANUAL Includes ATS Temperature Sensor install...

Page 2: ...ate crystals build up in the plates The large sulfate crystals increase the resistance of the plates and makes the battery harder to recharge and reduces the amount of power that can be drawn from the...

Page 3: ...pull by plug rather than cord when disconnecting maintenance charger Make sure cord is located so that it will not be stepped on tripped over or otherwise subjected to damage or stress 6 An extension...

Page 4: ...unning cold water for at least 10 minutes and get medical attention immediately 5 NEVER smoke or allow a spark or flame in vicinity of battery 6 Be extra cautious to reduce risk of dropping a metal to...

Page 5: ...attery will corrode and damage maintenance charger 3 Never allow battery acid to drip on maintenance charger when reading electrolyte specific gravity or filling battery 4 Do not operate maintenance c...

Page 6: ...s that could have caused sulfation such as high temperature storage 80 F and or allowed to self discharge to 2 06 Volts cell 49 4V battery set even before you purchased it then you can disregard our r...

Page 7: ...batteries have no filler caps or manifold type covers Because you cannot gain access to the interior of your battery you cannot test it with a hydrometer USE A DIGITAL VOLTMETER ONLY 1 Recharge the ba...

Page 8: ...Connection Precautions Unit Location and Qualifying Your Battery Set BEFORE proceeding further 1 Install Ring Terminal Assembly RTA 2415 to the first and last battery in the series connected 48 V gro...

Page 9: ...Temperature Sensor input connector with ATS 1 Ambient Temperature Sensor installed included 5 Output cord with quick connect plug 6 Ring Terminal cordset with quick connect plug included 7 Mounting t...

Page 10: ...ING ECO mode no battery set connected very low standby power mode None required 3B BATTERY WEAK Battery set s voltage is low at start of charge OR voltage is low after testing stage Allow BatteryMINDe...

Page 11: ...BatteryMINDer Model 483CEC1 Rev A 051216 Page 11 P N 483CEC1 MNL BatteryMINDer 483CEC1 Unit Label close up VDC 483CEC1 LABEL P N 701 100476 01 R 2 1 3 A A D C B D C B E G F...

Page 12: ...mperature 27 C 80 F Blue Steady Ambient temperature 21 C 70 F VOLTAGE LOW AMBER REJECTED RED Initial qualification of the battery set s condition at the beginning of Soft Start stage Amber Steady Volt...

Page 13: ...monitors the battery set and adjusts its output several times a second Indicator Light Details Power light is GREEN anytime the maintenance charger is plugged into AC Power Battery Connection light i...

Page 14: ...er and three times the life of conventional batteries The Wet cell comes in two styles Serviceable and Maintenance free Both are filled with electrolyte and are basically the same AGM absorbed glass m...

Page 15: ...lk LED Indicator will light GREEN The maintenance charger will now begin charging by first checking the battery set to determine its voltage and ability to accept a charge Should the battery set not h...

Page 16: ...rcentage 48V 51 6 52 4 100 50 4 51 6 75 49 6 50 4 50 48 8 49 6 25 48 0 48 8 0 44 shorted EZC 01 Installation The EZC 01 Connector is universal flush mountable for use on any BatteryMINDer Charger Main...

Page 17: ...safely discarded recycled Battery Set Weak Indicator lights RED blinking Battery set may be weak heavily sulfated or too large to fully charge before unit times out Battery set may be so large it may...

Page 18: ...___________________________________________________ _______________________________________________________ _______________________________________________________ ____________________________________...

Page 19: ..._________________________ RMA ___________________________ Please register your unit on line within 10 days of purchase Due to the ever changing technology associated with this BatteryMINDer unit we ma...

Page 20: ...our BatteryMINDer product is warrantied for FIVE years from date of purchase at retail against defective material or workmanship We make no warranty other than this limited warranty and expressly excl...

Reviews: