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BatteryMINDer

®    

Model 483CEC1

Rev. A-051216 

Page 6 

P/N 483CEC1-MNL

QUALIFYING YOUR BATTERY 

SET:

Preliminary Requirements 

 

NOTE: The BatteryMINDer has no 

electrical output unless it is connected 

to a battery set that is not completely 

dead.  Testing the BatteryMINDer 

with a volt or an Amp meter without 

the unit being connected across a 

good battery  set will result in a 

false reading.  If you experience 

any problems, or are not sure of 

how to properly use or connect your 

BatteryMINDer, please e-mail our 

technical support at: [email protected] or call our toll-free 

technical support line 800-379-5579 x6 (M - F, ET 9 - 5).  

Be certain to leave 

your phone number with the area code, time zone and the best time 

to call.  

To gain the best result from your new maintenance-charger and to 

maximize the life and performance of your batteries we strongly recommend 

you qualify (test) your batteries before attempting to either charge-maintain or 

desulfate them.  Remember, even if you just purchased a “new” battery it may 

have been subjected to conditions that have caused “sulfation” such as high 

temperature (

80°F).

NOTE: If your battery set is new and you are certain it was not subject 

to conditions that could have caused sulfation 

(such as high temperature 

storage [

80°F] and/or allowed to self-discharge to 

2.06 Volts/cell, [49.4V/

battery set]

), 

even before you purchased it, then you can disregard our 

recommendations for qualifying / testing your battery, before using the 

BatteryMINDer.

Testing a Filler Cap or Manifold-type Lead Acid Battery

1. 

Carefully remove all caps from your battery set.

2. 

Check the water-liquid electrolyte level.  If the level is low or has ever 

been below top of plates, severe lead plate sulfation has taken place. 

Significant recharge/reconditioning time is needed to restore these plates 

to a condition where the battery set can be expected to function normally.

3. 

Refill each cell with distilled water only to the liquid level indicator found in 

each cell.  

Before proceeding further you must be thoroughly familiar 

with the safety and operating instructions.

4. 

Recharge the battery set with the BatteryMINDer to ensure that it is slowly 

and completely charged before you determine its condition. Allow battery 

set to “rest” (see 

Glossary of Terms 

on page 2) overnight for a minimum 

of 12 hours before testing with a temperature compensated hydrometer 

and/or digital type voltmeter only. 

Specific 

Gravity

State of 

Charge Level

1.270

(4 Balls floating)

100%

1.250

(3 Balls floating)

75%

1.190

(2 Balls floating)

50%

1.150

(1 Balls floating)

25%

1.120

(0 Balls floating)

Discharged%

Summary of Contents for 483CEC1

Page 1: ...43 www BatteryMINDers com techsupport vdcelectronics com BatteryMINDer COMMERCIAL 48 Volt Model 483CEC1 Battery Maintainer Charger Desulfator INSTRUCTION MANUAL Includes ATS Temperature Sensor install...

Page 2: ...ate crystals build up in the plates The large sulfate crystals increase the resistance of the plates and makes the battery harder to recharge and reduces the amount of power that can be drawn from the...

Page 3: ...pull by plug rather than cord when disconnecting maintenance charger Make sure cord is located so that it will not be stepped on tripped over or otherwise subjected to damage or stress 6 An extension...

Page 4: ...unning cold water for at least 10 minutes and get medical attention immediately 5 NEVER smoke or allow a spark or flame in vicinity of battery 6 Be extra cautious to reduce risk of dropping a metal to...

Page 5: ...attery will corrode and damage maintenance charger 3 Never allow battery acid to drip on maintenance charger when reading electrolyte specific gravity or filling battery 4 Do not operate maintenance c...

Page 6: ...s that could have caused sulfation such as high temperature storage 80 F and or allowed to self discharge to 2 06 Volts cell 49 4V battery set even before you purchased it then you can disregard our r...

Page 7: ...batteries have no filler caps or manifold type covers Because you cannot gain access to the interior of your battery you cannot test it with a hydrometer USE A DIGITAL VOLTMETER ONLY 1 Recharge the ba...

Page 8: ...Connection Precautions Unit Location and Qualifying Your Battery Set BEFORE proceeding further 1 Install Ring Terminal Assembly RTA 2415 to the first and last battery in the series connected 48 V gro...

Page 9: ...Temperature Sensor input connector with ATS 1 Ambient Temperature Sensor installed included 5 Output cord with quick connect plug 6 Ring Terminal cordset with quick connect plug included 7 Mounting t...

Page 10: ...ING ECO mode no battery set connected very low standby power mode None required 3B BATTERY WEAK Battery set s voltage is low at start of charge OR voltage is low after testing stage Allow BatteryMINDe...

Page 11: ...BatteryMINDer Model 483CEC1 Rev A 051216 Page 11 P N 483CEC1 MNL BatteryMINDer 483CEC1 Unit Label close up VDC 483CEC1 LABEL P N 701 100476 01 R 2 1 3 A A D C B D C B E G F...

Page 12: ...mperature 27 C 80 F Blue Steady Ambient temperature 21 C 70 F VOLTAGE LOW AMBER REJECTED RED Initial qualification of the battery set s condition at the beginning of Soft Start stage Amber Steady Volt...

Page 13: ...monitors the battery set and adjusts its output several times a second Indicator Light Details Power light is GREEN anytime the maintenance charger is plugged into AC Power Battery Connection light i...

Page 14: ...er and three times the life of conventional batteries The Wet cell comes in two styles Serviceable and Maintenance free Both are filled with electrolyte and are basically the same AGM absorbed glass m...

Page 15: ...lk LED Indicator will light GREEN The maintenance charger will now begin charging by first checking the battery set to determine its voltage and ability to accept a charge Should the battery set not h...

Page 16: ...rcentage 48V 51 6 52 4 100 50 4 51 6 75 49 6 50 4 50 48 8 49 6 25 48 0 48 8 0 44 shorted EZC 01 Installation The EZC 01 Connector is universal flush mountable for use on any BatteryMINDer Charger Main...

Page 17: ...safely discarded recycled Battery Set Weak Indicator lights RED blinking Battery set may be weak heavily sulfated or too large to fully charge before unit times out Battery set may be so large it may...

Page 18: ...___________________________________________________ _______________________________________________________ _______________________________________________________ ____________________________________...

Page 19: ..._________________________ RMA ___________________________ Please register your unit on line within 10 days of purchase Due to the ever changing technology associated with this BatteryMINDer unit we ma...

Page 20: ...our BatteryMINDer product is warrantied for FIVE years from date of purchase at retail against defective material or workmanship We make no warranty other than this limited warranty and expressly excl...

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