BATCHEN
Issue Date 2/11/01
QMAN0043 Installers Manual CII & C2000 Rev A.doc
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Stand-alone Mode Refers to dispenser set up to operate independently of console. SWA Cable
Steel Wire Armoured Cable.
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Page 1: ...MANDER II CONCEPT 2000 LP Gas DISPENSERS INSTALLER S MANUAL For Models CII SCE CII DCE CII SWE CII DWE C2000 SE C2000 DE updated Ref 010220JV02 updated Ref 011102JV01 QMAN 0043 Revision A Printed 19 J...
Page 2: ...the prior written consent of D J Batchen Pty Ltd Whilst every care has been taken in the preparation of this manual to ensure that the information in it is accurate and comprehensive D J Batchen Pty L...
Page 3: ...F CONTENTS 1 WARNINGS 2 INTRODUCTION 3 TERMINOLOGY 4 SITE REQUIREMENTS PREPARATION 5 DISPENSER INSTALLATION 6 DISPENSER COMMISSIONING 7 INSTALLATION REPORTING 8 INSTALLATION ACCESSORIES TOOLS 9 DISPEN...
Page 4: ...ons and recognised industry procedures Failure to observe this warning may result in but is not limited to the escape of flammable liquid or vapour explosion fire or freeze burns Note Sudden uncontrol...
Page 5: ...ders may contravene local regulations as the gas dispensed may not be suitable for domestic applications OPERATORS Operators of this equipment should be fully trained in LP Gas refueling and emergency...
Page 6: ...ntact your local Batchen representative before proceeding It is assumed that all storage tanks pipework and electrical wiring have been installed in accordance with local requirements A knowledge of r...
Page 7: ...or Dispenser calibration factor LED Light Emitting Diode LP Gas Liquefied Petroleum Gas PCB Printed Circuit Board assembly Pre authorised Console configured so dispenser in a permanently authorised st...
Page 8: ...te 2 11 01 QMAN0043 Installers Manual CII C2000 Rev A doc 8 Stand alone Mode Refers to dispenser set up to operate independently of console SWA Cable Steel Wire Armoured Cable Toggle Alternate from on...
Page 9: ...he installer s responsibility to inform the owner site operator of regulatory requirements Contact your local Batchen representative if additional information is required Note Multiple holes are provi...
Page 10: ...follows APPLICATION MAINS PUMP CONTROL COMMUNICATIONS Stand alone 1 x 4 core 2 5 mm2 Not required Self serve 1 x 4 core 2 5 mm2 1 x 2 core Shield 1 5 mm2 Note Cable runs greater than 20 metres may re...
Page 11: ...ged external hydraulic connections Liquid inlet flange 32 mm x Class 300 ANSI Vapour return flange 20 mm x Class 300 ANSI Drawings DJB 0859 or DJB 1127 shows the location of flanges with respect to th...
Page 12: ...ge during the installation 5 3 Dispenser Lifting WARNING LIFTING THE DISPENSER OTHER THAN AS DESCRIBED RISKS SERIOUS DAMAGE TO THE DISPENSER AND PERSONNEL INVOLVED ON NO ACCOUNT SHOULD THE DISPENSER B...
Page 13: ...or column are tight If not remove the column cover and tighten Check that the column cap is in place Step 2 Locate the large plastic washer s shipped inside the electronics cabinet and place over the...
Page 14: ...d to detect any faulty wiring which if not corrected may cause injury damage or faulty system operation These tests should be performed as specified by suitably qualified personnel 5 7 1 Equipment Req...
Page 15: ...the Ex e enclosure 5 8 1 Terminating Cables The junction box layout and method of terminating cables is shown in DJB 0874 Note The communications cable is not polarised However the phasing must be co...
Page 16: ...rs Manual CII C2000 Rev A doc 16 Terminal Number Function 6 7 Spare 4 5 Emergency Stop Switch if fitted 3 Remote Pump contactor control relay 2 Mains Supply Neutral 1 Mains Supply Active Earth Busbar...
Page 17: ...il communications unless specified otherwise at the time of ordering When set for Email communications protocol the screened Communications Cable coming from the Ex e junction box in the hydraulics ca...
Page 18: ...rface PCB you must disconnect the cable from the Gilbarco Interface PCB to the Computer PCB at the Computer PCB see section 6 2 2 EFPEC Console The EFPEC console is not compatible with Email protocol...
Page 19: ...nctions which may assist in locating the nature of the problem 6 4 Initial Dispenser Software Set up To operate correctly the dispenser software must be set up This is done through a number of Softwar...
Page 20: ...ve shows the keys in order from the left Alternatively a Keyboard Template may be used see Installation Accessories Tools section To select different Manager Service functions repeatedly press the res...
Page 21: ...lue and move to the next parameter When finished with all parameters press the MANAGER SERVICE or CAL ibration key repeatedly to return the displays to and then exit the Function mode by rotating the...
Page 22: ...to set LP Gas Density as required 510 to 580 usually set to mid point of range of values expected for site Step 12 Access tcorr function use UP DOWN keys to set Temperature Compensation On or Off as...
Page 23: ...O METER COMPONENTS SUCH DAMAGE IS NOT COVERED BY WARRANTY Step 2 Open the valve on the Vapour Return line located underneath the Dispenser Step 3 Slowly open the 3 way Valve in the Vapour Lines of Dis...
Page 24: ...hen the other side if dual Dispenser Be alert for over speeding of the meter s Watch for any obvious leaks Step 4 Remove Nozzle s from their receptacles and check that remote pump starts Displays shou...
Page 25: ...r PCB see DJB 1176 after Dispenser re Boots displays should return to status as in Step 4 If any problem is experienced see Fault Finding Guide in Service Manual 6 8 Verifying Dispenser Operation 6 8...
Page 26: ...uide to locating fault 6 9 Calibrating the Dispenser The Dispenser was calibrated prior to dispatch from the factory however this should be verified at this time and Weights Measures seals applied See...
Page 27: ...ting Pressure 23 8 bar Liquid Temperature Range 10o C to 70o C Overall Accuracy 0 5 Linearity 0 5 Repeatability 0 2 9 2 Price Computer Displays Total Volume Display Range 0 999 99 units Total Value Di...
Page 28: ...Manual CII C2000 Rev A doc 28 9 3 Electrical Environmental Mains Supply 110 Volt 5 or 240 Volt 5 see Compliance Plate 1 Ampere 50 or 60 Hz see Compliance Plate Operating Temperature Range 10o C to 70...
Page 29: ...NICAL DRAWINGS DJB 0874 COMMANDER II AND CONCEPT 2000 LPG DISPENSER EXE JUNCTION BOX DETAILS DJB 0859 COMMANDER II LPG DISPENSER BASE FRAME AND FLANGE DETAILS DJB 1127 CONCEPT 200 LPG DISPENSER BASE F...
Page 30: ...or s Manual LPG DISPENSER MODEL NO LPG DISPENSER SERIAL NO see nameplate on side of LPG Dispenser Electrical Installation Commissioning completed by Name Signature License No Date Density K Factor sid...
