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www.batcafitness.com

 

27 

Fusion 4 Upper Body Station 

 

  

Daily 

Weekly 

Monthly 

Quarterly 

Years 

Clean 

  

  

  

  

  

Upholstery 

 

  

  

  

Hand Grips 

 

  

  

  

Roller Pads 

 

  

  

  

Guide Rods 

 

  

  

  

Chrome Slides 

 

  

  

  

Frame 

 

  

 

  

Inspect 

  

  

  

  

  

Overall 

  

  

  

  

Safety Decals 

  

  

  

  

Cables 

  

  

  

  

Cable Tension 

  

  

  

  

Pulleys 

  

  

  

  

Hardware 

  

 

  

  

Stops 

  

 

  

  

Upholstery 

  

  

  

  

Hand Grips 

  

  

  

  

Frame 

  

  

  

  

Bushings 

  

  

  

  

Bearings 

  

  

  

  

Lubricate 

  

  

  

  

  

Guide Rods 

  

  

  

  

Bearings 

  

  

  

 

Replace 

 

 

 

 

 

Cables 

  

  

  

  

Batca Fitness Systems strives to give you the very best in quality, performance and safety 

through carefully engineered designs and excellent workmanship.  In order to maintain this 

high level of quality the preventative maintenance schedule below should be followed. 
Clean upholstery, grips, and roller pads with mild soap and water generally after every use.  

The guide rods, chrome slides and frame should be cleaned with a cotton cloth.  Upon cleaning 

the guide rods, a thin layer of Silicone or Teflon gel should be applied to each rod to ensure a 

glass smooth performance.  
An overall inspection should be done before each workout.  If the warning and safety decals 

are worn or have been removed they should be replaced immediately.  The cables and cable 

systems should be inspected for signs of wear and proper tension.  In order to check cables 

properly you should carefully run the cable through your fingertips, checking for signs of 

wear, cracks, burs and thinning spots.  Replace any part at first signs of wear.  Cables should 

be adjusted for proper tension.  See assembly instructions for this detail.  All hardware, 

stops, and adjustments should be checked and tightened as required. 
The guide rods on your machine should be cleaned and lubricated regularly.  This will ensure a 

glass smooth performance from your weight stack.  A thin layer of either Silicone or Teflon gel 

should applied to each rod.  Each pillow block bearing and flange bearing has a grease fittings 

that must be lubricated regularly.  Use general purpose bearing grease and follow the 

schedule below.  
Although cables should be inspected daily, it is important that ALL cables be replaced as 

directed in the schedule below.  Please note that at any first sign of wear the cable should be 

replaced immediately.   
If there are any questions concerning maintenance, please contact your local Batca dealer or 

contact Batca Fitness Systems directly at: 

Batca Fitness Systems 

(919) 255-1233 

www.batcafitness.com 

Preventive Maintenance 

Summary of Contents for fusion 4

Page 1: ...ww batcafitness com Fusion 4 Upper Body Station March 2012 Revision 1 Serial Number Here Date of Purchase Owner s Manual Upper Body Unit 1207 New Hope Road Raleigh NC 919 255 1233 www batcafitness com...

Page 2: ...rts of the gym Be alert to the possibility of injury Do not be careless 5 Minors and children should not be allowed to play on or around this gym 6 If you have any questions on proper use or maintenan...

Page 3: ...119 Head Pad 1 36 BFU 10120 Back Pad With Lumbar 1 37 BFU 50189 7 Upholstery Roller 2 Hardware ITEM NO PART NUMBER DESCRIPTION QTY 41 BFH 50253 Beveled Leveler 2 42 BFH 50337 Wavy Washer 4 43 BFH 5016...

Page 4: ...5 BFM 10571 User Right Functional Arm 1 76 BFM 10572 User Left Functional Arm 1 77 BFM 10582 Functional Arm Swivel Pulley 2 ITEM NO PART NUMBER DESCRIPTION Qty 79 BFH 50146 3 8 Flat Washer 16 80 BFH 5...

Page 5: ...www batcafitness com 5 Fusion 4 Upper Body Station Bolt Length Note Bolt length is measured from the underside of the head of the bolt...

Page 6: ...Batca Fitness Systems 6 Fusion 4 Upper Body Station...

Page 7: ...www batcafitness com 7 Fusion 4 Upper Body Station...

Page 8: ...Batca Fitness Systems 8 Fusion 4 Upper Body Station...

Page 9: ...on Qty 44 BFH 50149 3 8 Jam Nut 2 45 BFP 52394 SHCS 3 8 16 x 2 1 2 1 46 BFP 551799 SHCS 3 8 16 x 5 1 47 BFP 51756 SHCS 3 8 16 x 5 1 4 6 48 BFH 50146 3 8 Flat Washer 15 49 BFH 50147 3 8 Lock Washer 1 5...

Page 10: ...Washer 1 43 BFH 50165 1 Snap Ring 2 45 BFP 52394 SHCS 3 8 16 x 2 1 2 1 46 BFP 51799 SHCS 3 8 16 x 5 3 48 BFH 50146 3 8 Flat Washer 13 All Flat Washers and Nylocks are 3 8 unless Item Part Description...

Page 11: ...haft 1 18 BFM 51080 Spacer 1 Step 3 Item Part Description Qty 32 BFM 10771 Press Arm Lock Optional 1 42 BFH 50337 Wavy Washer 2 90 BFH 50620 BHSCS 3 8 x 1 2 54 BFH 50220 Shaft Collar 2 91 BFM 52421 1...

Page 12: ...stment 1 21 BFM 10577 8 Adjustment Sleeve 1 22 BFM 10579 10 Chrome Adjustment 1 23 BFM 50931 Threaded Axle 1 48 BFH 50146 3 8 Flat Washer 2 49 BFH 50147 3 8 Lock Washer 2 55 BFP 52400 SHCS 1 2 13 x 4...

Page 13: ...art Description Qty 24 BFM 10755 Press Arm Cable Lockout 1 48 BFM 50146 3 8 Flat Washer 4 50 BFM 50157 3 8 Nylock 2 60 BFP 51653 SHCS 3 8 16 x 1 1 4 2 NOTE If Functional Arm Option is purchased then s...

Page 14: ...lat Washer 6 50 BFH 50157 3 8 Nylock 3 61 BFH 50173 3 1 2 Pulley 2 62 BFH 50174 4 1 2 Pulley 1 63 BFH 50250 1 1 4 Shoulder Bolt 1 64 BFH 50267 5 16 Nylock 1 65 BFP 51752 SHCS 3 8 16 x 2 1 4 3 Step 6 N...

Page 15: ...oater 2 27 BFM 50345 4 1 2 Pulley Cover 2 39 CAB 13030 Fusion Floating Pulley Cable 1 45 BFP 51653 SHCS 3 8 16 x 2 1 4 3 48 BFH 50146 3 8 Flat Washer 8 50 BFH 50157 3 8 Nylock 4 62 BFH 50174 4 1 2 Pul...

Page 16: ...0 1 1 4 Shoulder Bolt 1 Note Each Cable with a threaded bolt on either end must be threaded at least 1 2 into its attachment Note If Functional Arm Option is purchased Item Part Description Qty 64 BFH...

Page 17: ...ody Station Step 8 Continued A A B B C C Step 9 Repeat for alternate side of Fusion Use same Bill of Materials from Step 8 for Step 9 Use CAB 13031 Fusion Lat Pull to Cable Lockout All Flat Washers an...

Page 18: ...20 Back Pad With Lumbar 1 37 BFU 50189 7 Upholstery Roller 2 48 BFH 50146 3 8 Flat Washer 4 Step 10 Item Part Description Qty 49 BFH 50147 3 8 Lock Washer 4 60 BFP 51653 SHCS 3 8 16 x 1 1 4 2 69 BFP 5...

Page 19: ...ional Arm 1 76 BFM 10572 User Left Functional Arm 1 77 BFM 10582 Functional Arm Swivel Pulley 2 48 BFH 50146 3 8 Flat Washer 8 50 BFH 50157 3 8 Nylock 4 60 BFP 51653 SHCS 3 8 16 x 1 1 4 2 65 BFH 51752...

Page 20: ...ver 4 33 BFC 10103 Strap Handle 2 86 CAB 13032 Fusion Lat Pull to Functional Arm 1 48 BFH 50146 3 8 Flat Washer 18 50 BFH 50157 3 8 Nylock 16 61 BFH 50173 3 1 2 Pulley 11 65 BFP 51752 SHCS 3 8 16 X 2...

Page 21: ...B C D D 3 8 x 2 Qty 3 No Washers 3 8 x 2 1 4 Qty 4 C 3 1 2 Pulley QTY 4 All Flat Washers and Nylocks are 3 8 unless otherwise noted Step 13 Repeat for alternate side of Fusion Use same Bill of Materia...

Page 22: ...rt BFH 50262 to each guide rod This will ensure a glass smooth performance from your weight stack Step 14 Weight Stack Decals Serial Number Guide Rod Lubrication Record your serial number on the front...

Page 23: ...tension in your cables it is recommended that you follow the sequence 1 5 as shown on pages 24 and 25 The numbers for this sequence can be found in the upper left corner of each of the detailed views...

Page 24: ...ers should have at least 1 2 of the threads threaded in to its counterpart It is very important that the 3 8 Jam Nut be wrench tightened to the counterpart to ensure that the leveler does not back out...

Page 25: ...40 CAB 13031 Fusion Lat Pull to Cable Lockout 2 86 CAB 13032 Fusion Lat Pull to Functional Arm 2 Cables Cable Comparison Chart 163 13 16 72 5 8 95 11 16 200 Note Cables CAB 13022 CAB 13031 and CAB 13...

Page 26: ...his will allow better protection and prevent the cable from rubbing the cable guard tab Refer to Steps 8 9 12 and13 Each Cable with a threaded bolt on either end must be threaded at least 1 2 into its...

Page 27: ...be replaced immediately The cables and cable systems should be inspected for signs of wear and proper tension In order to check cables properly you should carefully run the cable through your fingert...

Page 28: ...assembly or follow up maintenance along with installation of parts or accessories not originally intended for products of Batca Fitness Systems are also not covered by this warranty Only genuine Batc...

Page 29: ...29 Fusion 4 Upper Body Station The Fusion with Leg Press has a layout dimension of 3 11 width x 4 9 length x 6 11 height There should be a minimum of 18 preferably 24 of working space around the entir...

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