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Batca Fitness Systems

 

10 

Fusion 4 Upper Body Station 

 

Figure 2 

Step 2: 

Item # 

Part # 

Description 

Qty 

BFM-10583 

Top Swivel Pulley Holder 

BFM-10567  Left Vertical Support 

BFM-10299 

Top Weight Plate 

BFM-51082 

Shroud 

89 

BFM-52410 Front Shroud with Logo 

BFM-51487 

Guide Rod Holder 

10 

BFM-51051 

Guide Rod  

11 

BFM-50256 

Weight Stack Plate 

19 

12 

BFM-50529 

Rubber Donut 

31 

BFM-51173  Weight Stack Pull Pin 

42 

BFH-50337 

Wavy Washer 

43 

BFH-50165 

1” Snap Ring 

45 

BFP-52394  SHCS 3/8”-16 x 2 1/2” 

46 

BFP-51799 

SHCS 3/8”-16 x 5” 

48 

BFH-50146 

3/8” Flat Washer 

13 

All Flat Washers and Nylocks are 3/8” unless 

Item # 

Part # 

Description 

Qty 

49 

BFH-50147 

3/8” Lock Washer  

50 

BFH-50157 

 3/8” Nylock 

51 

BFP-52340  SHCS 3/8”-16 x 3/4” 

52 

BFP-52401  BHSCS 3/8”-16 x 1/2” 

53 

BFH-50144  FHSCS 3/8”-16 x 3/4” 

This 3/8” Nylock 
and Flat Washer 
are from step 1.  

DO NOT remove the ny-
lock or install the 

Left 

Vertical Support until 
the 

Weight Stack and 

the Shrouds have been 
completely assembled.  

Assemble Last          

(see note below) 

Do Not Tighten 
Hardware Until 
Next Step  

BHSCS  

3/8” X 1/2” 

(Qty=4) 

Summary of Contents for fusion 4

Page 1: ...ww batcafitness com Fusion 4 Upper Body Station March 2012 Revision 1 Serial Number Here Date of Purchase Owner s Manual Upper Body Unit 1207 New Hope Road Raleigh NC 919 255 1233 www batcafitness com...

Page 2: ...rts of the gym Be alert to the possibility of injury Do not be careless 5 Minors and children should not be allowed to play on or around this gym 6 If you have any questions on proper use or maintenan...

Page 3: ...119 Head Pad 1 36 BFU 10120 Back Pad With Lumbar 1 37 BFU 50189 7 Upholstery Roller 2 Hardware ITEM NO PART NUMBER DESCRIPTION QTY 41 BFH 50253 Beveled Leveler 2 42 BFH 50337 Wavy Washer 4 43 BFH 5016...

Page 4: ...5 BFM 10571 User Right Functional Arm 1 76 BFM 10572 User Left Functional Arm 1 77 BFM 10582 Functional Arm Swivel Pulley 2 ITEM NO PART NUMBER DESCRIPTION Qty 79 BFH 50146 3 8 Flat Washer 16 80 BFH 5...

Page 5: ...www batcafitness com 5 Fusion 4 Upper Body Station Bolt Length Note Bolt length is measured from the underside of the head of the bolt...

Page 6: ...Batca Fitness Systems 6 Fusion 4 Upper Body Station...

Page 7: ...www batcafitness com 7 Fusion 4 Upper Body Station...

Page 8: ...Batca Fitness Systems 8 Fusion 4 Upper Body Station...

Page 9: ...on Qty 44 BFH 50149 3 8 Jam Nut 2 45 BFP 52394 SHCS 3 8 16 x 2 1 2 1 46 BFP 551799 SHCS 3 8 16 x 5 1 47 BFP 51756 SHCS 3 8 16 x 5 1 4 6 48 BFH 50146 3 8 Flat Washer 15 49 BFH 50147 3 8 Lock Washer 1 5...

Page 10: ...Washer 1 43 BFH 50165 1 Snap Ring 2 45 BFP 52394 SHCS 3 8 16 x 2 1 2 1 46 BFP 51799 SHCS 3 8 16 x 5 3 48 BFH 50146 3 8 Flat Washer 13 All Flat Washers and Nylocks are 3 8 unless Item Part Description...

Page 11: ...haft 1 18 BFM 51080 Spacer 1 Step 3 Item Part Description Qty 32 BFM 10771 Press Arm Lock Optional 1 42 BFH 50337 Wavy Washer 2 90 BFH 50620 BHSCS 3 8 x 1 2 54 BFH 50220 Shaft Collar 2 91 BFM 52421 1...

Page 12: ...stment 1 21 BFM 10577 8 Adjustment Sleeve 1 22 BFM 10579 10 Chrome Adjustment 1 23 BFM 50931 Threaded Axle 1 48 BFH 50146 3 8 Flat Washer 2 49 BFH 50147 3 8 Lock Washer 2 55 BFP 52400 SHCS 1 2 13 x 4...

Page 13: ...art Description Qty 24 BFM 10755 Press Arm Cable Lockout 1 48 BFM 50146 3 8 Flat Washer 4 50 BFM 50157 3 8 Nylock 2 60 BFP 51653 SHCS 3 8 16 x 1 1 4 2 NOTE If Functional Arm Option is purchased then s...

Page 14: ...lat Washer 6 50 BFH 50157 3 8 Nylock 3 61 BFH 50173 3 1 2 Pulley 2 62 BFH 50174 4 1 2 Pulley 1 63 BFH 50250 1 1 4 Shoulder Bolt 1 64 BFH 50267 5 16 Nylock 1 65 BFP 51752 SHCS 3 8 16 x 2 1 4 3 Step 6 N...

Page 15: ...oater 2 27 BFM 50345 4 1 2 Pulley Cover 2 39 CAB 13030 Fusion Floating Pulley Cable 1 45 BFP 51653 SHCS 3 8 16 x 2 1 4 3 48 BFH 50146 3 8 Flat Washer 8 50 BFH 50157 3 8 Nylock 4 62 BFH 50174 4 1 2 Pul...

Page 16: ...0 1 1 4 Shoulder Bolt 1 Note Each Cable with a threaded bolt on either end must be threaded at least 1 2 into its attachment Note If Functional Arm Option is purchased Item Part Description Qty 64 BFH...

Page 17: ...ody Station Step 8 Continued A A B B C C Step 9 Repeat for alternate side of Fusion Use same Bill of Materials from Step 8 for Step 9 Use CAB 13031 Fusion Lat Pull to Cable Lockout All Flat Washers an...

Page 18: ...20 Back Pad With Lumbar 1 37 BFU 50189 7 Upholstery Roller 2 48 BFH 50146 3 8 Flat Washer 4 Step 10 Item Part Description Qty 49 BFH 50147 3 8 Lock Washer 4 60 BFP 51653 SHCS 3 8 16 x 1 1 4 2 69 BFP 5...

Page 19: ...ional Arm 1 76 BFM 10572 User Left Functional Arm 1 77 BFM 10582 Functional Arm Swivel Pulley 2 48 BFH 50146 3 8 Flat Washer 8 50 BFH 50157 3 8 Nylock 4 60 BFP 51653 SHCS 3 8 16 x 1 1 4 2 65 BFH 51752...

Page 20: ...ver 4 33 BFC 10103 Strap Handle 2 86 CAB 13032 Fusion Lat Pull to Functional Arm 1 48 BFH 50146 3 8 Flat Washer 18 50 BFH 50157 3 8 Nylock 16 61 BFH 50173 3 1 2 Pulley 11 65 BFP 51752 SHCS 3 8 16 X 2...

Page 21: ...B C D D 3 8 x 2 Qty 3 No Washers 3 8 x 2 1 4 Qty 4 C 3 1 2 Pulley QTY 4 All Flat Washers and Nylocks are 3 8 unless otherwise noted Step 13 Repeat for alternate side of Fusion Use same Bill of Materia...

Page 22: ...rt BFH 50262 to each guide rod This will ensure a glass smooth performance from your weight stack Step 14 Weight Stack Decals Serial Number Guide Rod Lubrication Record your serial number on the front...

Page 23: ...tension in your cables it is recommended that you follow the sequence 1 5 as shown on pages 24 and 25 The numbers for this sequence can be found in the upper left corner of each of the detailed views...

Page 24: ...ers should have at least 1 2 of the threads threaded in to its counterpart It is very important that the 3 8 Jam Nut be wrench tightened to the counterpart to ensure that the leveler does not back out...

Page 25: ...40 CAB 13031 Fusion Lat Pull to Cable Lockout 2 86 CAB 13032 Fusion Lat Pull to Functional Arm 2 Cables Cable Comparison Chart 163 13 16 72 5 8 95 11 16 200 Note Cables CAB 13022 CAB 13031 and CAB 13...

Page 26: ...his will allow better protection and prevent the cable from rubbing the cable guard tab Refer to Steps 8 9 12 and13 Each Cable with a threaded bolt on either end must be threaded at least 1 2 into its...

Page 27: ...be replaced immediately The cables and cable systems should be inspected for signs of wear and proper tension In order to check cables properly you should carefully run the cable through your fingert...

Page 28: ...assembly or follow up maintenance along with installation of parts or accessories not originally intended for products of Batca Fitness Systems are also not covered by this warranty Only genuine Batc...

Page 29: ...29 Fusion 4 Upper Body Station The Fusion with Leg Press has a layout dimension of 3 11 width x 4 9 length x 6 11 height There should be a minimum of 18 preferably 24 of working space around the entir...

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