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DB17, DB21 
OWNER'S MANUAL 

18 

 

OIPB-B19034 

MAINTENANCE, LUBRICATION AND ALIGNMENT 

Engine 

Check oil in your engine after every 10 hours of operation and maintain proper levels.  
Drain oil after every 50 hours of operation and refill with grade of oil recommended below:  

 

API service category SJ or later (or equivalent) 10W 30. 

DB17/21 Power Train 

Check the Hydraulic Oil level in the tank 

is 3” (75mm) below the top of the filler neck.  

Keep filled to the proper level with EXXON Nuto #H68 Hydraulic oil or equivalent.  
Replace after every 200 hours.  The Hydraulic Oil Filter should be changed each time the 
Hydraulic Oil is changed. The Hydraulic drive motors are extremely reliable and ordinarily 
will not need maintenance or repair.  Should trouble develop in the Hydraulic drive motors, 
it is suggested that the dealer’s service department be called.  If such service is not 
available, from your dealer, please call Bartell Global for further instructions. Bartell Global 
will direct you to the proper place for repairs.  In the event a vibration is experienced when 
the engine is running, check the coupler between the engine and the Hydraulic Pump.  
DO NOT make this check while the engine is running, and it will be necessary to remove 
the fan shroud.  After adjusting and tightening the coupler, REPLACE the fan shroud and 
then start engine to see if the problem has been corrected.  DO NOT run the engine or 
operate the Buggy with the fan shroud removed or not firmly attached. 

COLD WEATHER NOTE

: In climates where temperatures are below 35° hard starting 

may occur.  In these cases the oil should be switched to a thinner 15 weight hydraulic 
fluid. 

Chassis Lubrication 

Lubricate your buggy each day of operation with a good grade of chassis lubricant at all of 
the lubrication points listed below. (2) 
Fittings 

– Dump Cylinder Pivots 

(4) Fittings 

– Tub Bearing Pivot Blocks (Underside of Tub) 

(1) Fitting 

– Steering Bearing Flange (Front side of Handle Bar) Remove rear 

wheel hubs and repack bearings after every 400 hours of operation. 

Brake Adjustment 

– Wheeled Buggy 

Place the Parking Brake Lever in the engaged position.  The parking brake should then 
be adjusted so that the Buggy will not move.  Adjustment is provided by a knob on the 
end of the Parking Brake Lever and the adjustment may be tightened by turning the 
knob clockwise.  Adjust sufficiently tight so that when Parking Brake Lever is actuated, 
considerable pressure is required to place it in the over-

center or “On” position. 

With the Parking Brake engaged, you should not be able to move the Buggy. 

Tires 

In the event you experience a puncture of the tire and tub, certain precautions must be 
observed in its repair, as follows: 

Summary of Contents for POWER BUGGY DB17

Page 1: ...Doc OIPB B19034 Orig Rel 00 2016 Curr Rev 02 Rev Date 05 06 18 POWER BUGGY DB17 DB21 DBT9 OWNER S MANUAL...

Page 2: ...ORIGINAL LANGUAGE 2019 Bartell Morrison Inc No part of this work may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying and recording or by any in...

Page 3: ...ever come into contact with the engine or muffler when engine is operating or shortly after it is turned off Serious burns may occur CAUTION MOVING PARTS Before starting the machine ensure that all gu...

Page 4: ...NSIBILITIES OF THE OWNER 12 o MOUNTING AND DISMOUNTING 12 o PRE OPERATION INSPECTIONS 12 o FUNCTION TEST 13 o WORKSITE INSPECTIONS 13 o MAXIMUM PERMISSIBLE GRADES FOR TRAVEL 14 STARTING INSTRUCTIONS 1...

Page 5: ...FORMATION Bartell Morrison Inc agrees to furnish without charge F O B our plant a replacement for any part or portion thereof comprising the drive train of the Bartell Power Buggy consisting of the hy...

Page 6: ...mum Load 2 500 lbs 1 136 kg 3 200 lbs 1 451 kg 1764lbs 800kg Capacity 17 ft3 481 L 21 ft3 595 L 9ft3 255L Discharge Height 6 in 15 2 cm 6 in 15 2 cm 24 Hyraulic Oil Exxon Nuto H68 11 5 qt 11 0 L 11 5...

Page 7: ...this manual thoroughly you will find that you can do some of the regular maintenance yourself However when in need of parts or major service be sure to see your Bartell dealer For your convenience we...

Page 8: ...k adjust O O O Replace O Idle Speed Check adjust O O Valve Clearance Check adjust O Combustion Chamber Clean After every 500 Hrs Fuel Tank Filter Clean Every 6 months or 100 Hrs Fuel Tube Check Every...

Page 9: ...ion running the machine NOTE OSHA prohibits the alteration or modification of this machine without written approval of the manufacturer Use only factory approved parts to service or repair this machin...

Page 10: ...the handle bar clockwise steers the unit to the left Rotating the handle bar counterclockwise steers the unit to the right 2 Travel Speed Control The travel speed control adjusts the speed at which th...

Page 11: ...ise lift and lock back the control in the upper position In case of slope use the hand parking or foot brake 6 Hand Parking Brake The hand parking brake activates the parking brake on the front axle P...

Page 12: ...S MANUAL 11 OIPB B19034 DESCRIPTION OF CONTROLS DBT9 1 Track Controls Forward and reverse controls for each track 2 Bucket Dump Bucket up and down control 3 Throttle Engine throttle Engine Start same...

Page 13: ...int contact and face the buggy Three point contact means that three out of four arms and legs are in contact with the buggy at all times during mount and dismount Clean your shoes and wipe your hands...

Page 14: ...ng Worksite Inspections Check the Entire Area Inspect the entire surface over which you will travel Look for holes drop offs and obstacles Look for rough spots On docks ramps or floors look for weak s...

Page 15: ...debris along travel route Pick up anything that might puncture a tire Make sure aisles ramps doorways and passages are clear Plan your work Make sure you know where you will make your pickups dumps a...

Page 16: ...nel clear of the buggy during travel Do not allow anyone to stand pass in front of the buggy during travel Do not approach personnel standing in front of fixed objects Do not allow others to ride on t...

Page 17: ...ensure the bucket is positioned on the uphill end of the unit and the operator is on the downhill end of the unit Traveling with an unloaded bucket When traveling on slopes with an unloaded bucket en...

Page 18: ...not collect with the possibility of freezing and breaking the tub LIFTING Single Point Lifting When lifting buggy with the single point lift ring the bucket must be in the dumped position and both li...

Page 19: ...n shroud After adjusting and tightening the coupler REPLACE the fan shroud and then start engine to see if the problem has been corrected DO NOT run the engine or operate the Buggy with the fan shroud...

Page 20: ...Wheel and Tire assembly in a suitable cage or restraint to keep it captive then inflate tire to no more than 50 lbs air pressure 4 Reinstall on Buggy tighten lug nuts Tracks Use the following steps t...

Page 21: ...DB17 DB21 OWNER S MANUAL 20 OIPB B19034 DBT9 Hydraulic Fluid When changing or Filling the hydraulic fluid fill at max to the bottom of the sight glass Use EXXON Nuto H68 Hydraulic oil or equivalent...

Page 22: ...DB17 DB21 OWNER S MANUAL 21 OIPB B19034...

Page 23: ...DB17 DB21 OWNER S MANUAL 22 OIPB B19034...

Page 24: ......

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