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1324TK - 1624TK OWNER’S MANUAL                 12/4/14                                      Page 

19

 of 

22

 

 

TRACK TRENCHER TROUBLESHOOTING GUIDE 

 

CAUTION!! 

Always use extreme care when troubleshooting or making adjustments on trencher.  

Stay clear of chain and auger when engine is running. Stop engine before disassembling any 
component. 
 

A. Entire hydraulic system does not operate and the engine is not under load. 

 
1.

 

Low hydraulic fluid in tank. 

 
 
2.

 

Hydraulic pump-to-engine coupler has       

slipped. 
 
3.

 

Main pump suction leaking air into pump 

intake. 
 

Add hydraulic fluid until it shows in sight 
gauge. 
 
Check for wear and replace both coupler 
halves and rubber spider, as needed. 
 
Check main suction hoses and fittings for 
leaks and tighten fitting nuts.

 

B. Engine lugs down or dies and tracks and chain do not turn. 

 

1.

 

Rocks or other obstructions stopping chain. 

 
 
 
2.

 

Trenching depth or speed too great for soil 

conditions. 
 
3.

 

Engine improperly tuned or maintained. 

 
4.

 

Low oil alert causes engine to shut down. 

 
 
 
5.

 

Engine losing power due to wear. 

 

Reverse chain momentarily to free it from 
obstruction. Raise boom and stop chain. See if 
obstruction can be removed from trench. 
 
Decrease ground speed or trenching depth. 
 
 
See engine manual and correct as needed. 
 
This may occur when trenching on hills.  
Level trencher, check oil and allow oil alert to 
reset. 
 
See engine manual. 

C. Chain fails to rotate, but track drive works. 

 
1.

 

Chain motor worn. 

 
 
2.

 

Chain Control Relief Valve  

malfunctioning. 
 
3.

 

Chain drive pump worn. 

 
4.

 

Chain valve lever maladjusted. 

 

Rebuild or replace motor. New motors are 
available from Barreto Manufacturing. 
 
Adjust Relief Valve to 3500 PSI or replace 
relief spring if needed. 
 
Replace pump. 
 
Adjust as shown in illustration elsewhere in 
this manual. 

Summary of Contents for 1324TK

Page 1: ...sonal injury or equipment damage If you have any questions or need any replacement parts in the future please contact us at your convenience Our toll free phone number fax and email are listed below T...

Page 2: ...EQUIPMENT 7 MAINTENANCE PREPARATION 7 ROUTINE MAINTENANCE 8 TRACK TENSION ADJUSTMENT 9 TRACK DRIVE CABLE ADJUSTMENT 10 TRACK DRIVE NEUTRAL ADJUSTMENT 11 CHAIN VALVE ADJUSTMENT 12 T HANDLE CONTROL TENS...

Page 3: ...level after trencher has been run and oil has circulated through the components Routinely check level thereafter Change hydraulic fluid filter after the first 50 hours of use Change it every 200 hour...

Page 4: ...engine oil this often due to heavy duty use and extreme conditions inherent to tiller use Barreto Manufacturing strongly recommends frequent oil changes Refer to this manual for equipment service req...

Page 5: ...m in diameter Ground with larger stones high clay content very hard packed very dry or in a frozen condition may be unsuitable for normal trenching Consider using a backhoe or other heavier equipment...

Page 6: ...hain around boom and sprocket Install chain master link or link pin and cotter 4 Use boom adjuster screw to tighten chain Chain should have enough slack to allow approximately 2 5cm of space between m...

Page 7: ...o excluded unless it can be determined that a defect has contributed to premature wear MAINTENANCE PREPARATION Only trained qualified personnel should perform maintenance or repairs of the trencher Be...

Page 8: ...ssing decals If you replace a machine part that has one or more decals affixed to it replace the decals also Replacement parts and decals can be purchased from Barreto Manufacturing Inc When attaching...

Page 9: ...easure free length of springs Then tighten adjuster nut to compress tension spring pair to a length of 5 8 16mm less than free length Tighten lock nut To measure track sag Lift the machine and raise t...

Page 10: ...e bar grip Measure the valve cable stroke it should be 9 16 14mm 3 Adjust the cable housing nuts to get 9 16 14mm cable stroke Do not include any cable free play in the measurements The cable relief s...

Page 11: ...bring the pump cable arms to the neutral position vertical when the T handle control is in neutral Adjust the cables to eliminate slack but do not over tighten them so they are extremely tight against...

Page 12: ...holding clutch lever up push on the chain forward neutral reverse lever It should be at the end of its stroke thus not move down any more If the chain F N R lever can be pushed down more the valve spo...

Page 13: ...ver Look under the T handle control and you will see a socket head bolt threaded into each cable clamp see picture These are the tension clamps The socket head bolt is adjusted with a 3 16 hex key If...

Page 14: ...1324TK 1624TK OWNER S MANUAL 12 4 14 Page 14 of 22 ELECTRICAL SCHEMATIC HONDA GX390...

Page 15: ...1324TK 1624TK OWNER S MANUAL 12 4 14 Page 15 of 22 ELECTRICAL SCHEMATIC SUBARU EX40...

Page 16: ...1324TK 1624TK OWNER S MANUAL 12 4 14 Page 16 of 22 ELECTRICAL SCHEMATIC BRIGGS VANGUARD 16HP...

Page 17: ...1324TK 1624TK OWNER S MANUAL 12 4 14 Page 17 of 22 HYDRAULIC SCHEMATIC 1324TK...

Page 18: ...1324TK 1624TK OWNER S MANUAL 12 4 14 Page 18 of 22 HYDRAULIC SCHEMATIC 1624TK...

Page 19: ...not turn 1 Rocks or other obstructions stopping chain 2 Trenching depth or speed too great for soil conditions 3 Engine improperly tuned or maintained 4 Low oil alert causes engine to shut down 5 Eng...

Page 20: ...en fittings on hoses and adapters Replace damaged hoses Inspect motor for leaking shaft seal Rebuild or replace motor F Foaming hydraulic fluid coming from breather hose 1 Improper fluid used 2 Air le...

Page 21: ...ay or may not have Hour Meter Standard Standard HYDRAULIC SYSTEM Reservoir Capacity 14 U S gallons 53 liters 14 U S gallons 53 liters TRACK SYSTEM Track Width 7 1 180 mm 7 1 180 mm Total Ground Contac...

Page 22: ...SCHEMATIC BRIGGS VANGUARD 16HP 16 ENGINE 3 8 21 FILTER 3 GREASE 5 HOUR METER 4 HYDRAULIC FLUID 3 7 20 HYDRAULIC SCHEMATICS 17 18 LUBRICATION 5 MAINTENANCE 7 8 OIL FILTER See filter OPERATOR TRAINING 6...

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