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Baroness LM283, Owner'S Operating Manual

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Baroness LM283 Owner'S Operating Manual Download Page 57

Maintenance

Maintenance Precautions...................... Page 5-2

Maintenance Schedule........................... Page 5-3
Specified Values.....................................Page 5-4
Main Consumable Parts......................... Page 5-5

Jacking up the machine......................... Page 5-6

About the Jacking up the machine......... Page 5-6
Jack-up Points........................................ Page 5-6

Greasing.................................................. Page 5-7

About Greasing.......................................Page 5-7
Greasing Points...................................... Page 5-7

Maintenance (Mower)........................... Page 5-10

Back Lapping of Reel Cutter
(Cutting Cylinder)..................................Page 5-10

Maintenance (Main Body).................... Page 5-12

Removing/Installing Tires..................... Page 5-12
Adjustment of Belt Tension...................Page 5-13
Adjustment of Parking Brake................ Page 5-13
Adjustment of Brake............................. Page 5-14
Adjusting the Neutral Position of the
Piston Pump......................................... Page 5-14
Change of Constant Velocity Joint....... Page 5-15
Change of Fuse.................................... Page 5-15

Long-Term Storage...............................Page 5-16

Before Long-Term Storage...................Page 5-16

Maintenance

LM283

Maintenance

Page 5-1

Summary of Contents for LM283

Page 1: ...Cover 3 Unit Reel Mower Owner s operating manual Required reading Read this manual and the owner s manual for the engine before using the machine Serial No 10137 Original Instructions Ver 1 1...

Page 2: ...ead this manual to thoroughly understand the contents for safe and correct operation We hope you will use the machine safely and take advantage of its best performance Keeping the Owner s Operating Ma...

Page 3: ...subject to change for improvement without prior notice When replacing parts be sure to use genuine Baroness parts or parts designated by Kyoeisha Note that the Baroness product warranty may not apply...

Page 4: ...r than its intended purpose and do not modify the machine Operating this machine for other purposes and modifying it may be very dangerous and may cause damage to the machine In addition this machine...

Page 5: ...Instructions Page 4 1 Inspection Before Use Page 4 2 Tightening torques Page 4 14 Adjustment Before Operating Page 4 17 Procedure to Start Stop Engine Page 4 20 Operation of Each Section Page 4 22 Ins...

Page 6: ...LM283 Contents...

Page 7: ...Safety Safe Operating Practices Page 1 2 Training Page 1 2 Preparation Page 1 2 Operation Page 1 3 Maintenance and storage Page 1 4 Safety LM283 Safety Page 1 1...

Page 8: ...itable for its task 1 2 3 1 2 Lack of awareness of the effect of ground conditions especially slopes Incorrect hitching and load distribution Never allow children or people unfamiliar with these instr...

Page 9: ...ll interlocks are attached adjusted and functioning properly 5 5 6 7 1 2 3 4 1 2 3 4 5 6 5 Do not change the engine governor settings or overspeed the engine Operating the engine at excessive speed ma...

Page 10: ...off valve while storing or transporting Do not store fuel near flames 18 19 20 21 22 1 2 3 4 5 6 7 8 Never allow untrained personnel to service machine Allow the engine muffler to cool before checking...

Page 11: ...tools Keep all parts in good working condition and all hardware tightened Replace all worn or damaged decals Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition...

Page 12: ...LM283 Safety Page 1 6 Safe Operating Practices...

Page 13: ...Disposal Waste Disposal Page 2 2 About the Waste disposal Page 2 2 Disposal LM283 Disposal Page 2 1...

Page 14: ...sposal Make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regulations e g waste oil antifreeze batteries rubber products and wires etc LM283...

Page 15: ...Each Section Page 3 3 Serial Number Plate Page 3 4 Specification Decal Page 3 4 Noise Emission Decal Page 3 4 Year of Manufacture Decal Page 3 4 ROPS compliance decal Page 3 4 Battery capacity decal P...

Page 16: ...e Speed HST Forward 0 14 4 km h Reverse 0 8 5 km h Speed Mechanical Efficiency 11 520 m2 h 8 0 km h x operating width x 0 8 Maximum inclination for operation 20 degrees Tire size Front wheel 23 x 10 5...

Page 17: ...ames of Each Section 1 12 13 14 15 16 17 F 18 19 20 2 3 4 5 6 7 8 9 A B C D 10 11 quwxcl 036 Names of Each Section_001 E quwxcl 037 Names of Each Section_002 1 Headlight 2 Brake pedal 3 Throttle lever...

Page 18: ...cified in the EC directives jiwe3f 001 Noise Emission Decal_001 Year of Manufacture Decal The year of manufacture decal indicates the year when this machine was manufactured YEAR OF MANUFACTURE wvzv36...

Page 19: ...amaged become dirty or peel off replace them with new ones Part numbers for decals that need to be replaced are listed in the parts catalog Order them from a Baroness dealer or Kyoeisha Positions of S...

Page 20: ...llover Do not work on slopes of 20 degrees or more When you descend a slope lower the mower units and drive at low speed 1 2 3 4 5 2 qigqnx 010 K4205001600 Decal caution to mutilation Danger Danger Ma...

Page 21: ...diesel instructions Use No 2 diesel fuel Low sulfur or ultra low sulfur diesel fuel only 9 K4205001540 qigqnx 022 K4205001540 Decal caution for high temperature Caution High temperature Do not touch O...

Page 22: ...12 qigqnx 036 K4209001340 Decal caution DO NOT STEP Caution Do not step here LM283 Product Overview Page 3 8 Safety Signs and Instruction Signs...

Page 23: ...Page 4 21 Warning Mechanisms Page 4 21 Operation of Each Section Page 4 22 Precautions for Operating the Machine Page 4 22 Cautions for when You Leave the Machine Page 4 22 Instruction Decals Page 4...

Page 24: ...and the bed knife bottom blade have not changed color due to heat from grinding Check to see whether or not the second edge face remains at the point of reel cutter cutting cylinder Make sure that th...

Page 25: ...possible Open the radiator cover Loosen the knobs on the left and right of the oil cooler and then tilt the oil cooler 2 1 37k9g1 001 Cleaning of Radiator_001 1 Radiator 2 Oil cooler Carefully clean t...

Page 26: ...water such as tap water During winter remove coolant Alternatively mix long life coolant and clean water and then pour it into the radiator and reserve tank Relationship between concentration of long...

Page 27: ...luding the reserve tank is 6 0 dm3 6 0 L Oil cooler Inspection of Oil Cooler Make sure that there is no damage to the oil cooler Make sure that the oil cooler is not contaminated 1 2 Cleaning of Oil C...

Page 28: ...2M46 or equivalent as hydraulic oil If the oil level is low open the tank cap and supply oil 1 k9yr5z 005 Hydraulic Oil Supply_001 1 Tank cap Tighten the tank cap securely Start the engine raise and l...

Page 29: ...he oil level reaches the middle of the oil gauge on the hydraulic tank The hydraulic tank capacity is approximately 24 0 dm3 24 0 L 1 k9yr5z 005 Change of Hydraulic Oil_002 1 Tank cap Tighten the tank...

Page 30: ...r cleaner element to the air cleaner body 2 1 1 2 3 Re place the air cleaner cap and then fix it securely using the clips 2 4 3 2 1 n6arn7 005 Cleaning of Air Cleaner_001 1 Air cleaner element 2 Clip...

Page 31: ...g the battery please refer to the separate Battery Instruction Manual Danger Danger Be careful not to let your skin eyes or clothes etc come into contact with the battery fluid or accidentally swallow...

Page 32: ...or damaged fan may cause overheating or lack of a battery charge Press the middle of the belt with your finger to check the belt tension Make sure that there are no cracks damage or abnormal wear 1 2...

Page 33: ...of Engine Oil_001 1 Oil filler cap It will take a while for the supplied engine oil to descend into the oil pan Check the oil level again 10 to 20 minutes after supplying the oil Change of Engine Oil...

Page 34: ...oximately 0 34 yd3 3 1 L Securely install the oil filler cap 1 gui678 005 Change of Engine Oil_002 1 Oil filler cap It will take a while for the supplied engine oil to descend into the oil pan Check t...

Page 35: ...convenience E F 14 F U E L 12 34 1 2e4emp 001 Fuel Supply_001 1 Fuel gauge Refuel up to the middle marked in red of the fuel gauge The fuel tank capacity is approximately 38 0 dm3 38 0 L 2 1 guc5f6 0...

Page 36: ...ed out by the friction therefore sufficient tightening cannot be applied If screw is wet by water or oil do not tighten it with normal tightening torque If the screw is wet the torque coefficient will...

Page 37: ...593 02 752 34 104 134 1 060 49 1 366 40 920 50 1186 03 M14 106 134 1 080 88 1 366 40 938 21 1 186 03 140 188 1 427 58 1 917 04 1 239 14 1 663 99 M16 152 188 1 549 94 1 917 04 1 345 35 1 663 99 210 260...

Page 38: ...ight ass y 45 458 87 398 30 K1611000020 Tie rod end left ass y 45 458 87 398 30 Lever damper K0144080002 8U nut Engine K0017100252 Bolt heat treated small 10 25 P1 25 45 57 458 87 581 23 398 30 504 51...

Page 39: ...by the edge of both blades when the blades in their entirety come slightly into contact with each other Insert two or three strips of newspaper into the space between the reel cutter cutting cylinder...

Page 40: ...securely 2 3 4 A 7 5 1 6 9pu8ye 002 Roller Roller Type _002 1 1 2 2 1 2 1 Reel cutter cutting cylinder 2 Front roller 3 Cutting height gauge 4 Bed knife Bottom blade 5 Cutting height adjustment nut A...

Page 41: ...pipe with cutter adjusting screw and then adjust the length of the spring coil to approximately 40 mm 1 575 in 1 A tv9pml 001 Adjustment of Cutter Adjustment Spring_001 1 Pipe with cutter adjusting s...

Page 42: ...e neutral position Shift the throttle lever halfway from the Low to the High position 1 2 3 4 v2e27i 001 Procedure to Start Engine_002 1 Parking brake lever 2 Throttle lever 3 Reel rotation lever 4 Br...

Page 43: ...e the driver s seat Close the fuel cock The fuel cock is located by the side of the fuel tank Safety Mechanisms This machine features a safety device for starting stopping the engine As for starting t...

Page 44: ...hine Instruction Decals 1 2 3 2 1 83 25 5 5 9 56 25 02 1 5 9 56 25 33 1 7 6n6oux 050 Instruction Decals_001 1 Anti reverse reel rotation stopper 2 Reel rotation lever 3 Mower unit up down lever K42090...

Page 45: ...ff 1 bnec97 002 Light Switch_001 1 Light switch Throttle Lever The throttle lever is located to the left of the driver s seat and enables you to adjust the engine rpm Move the throttle lever toward Hi...

Page 46: ...to the DOWN position to lower all mowers and shift it to the UP position to raise all mowers 1 B A 6yy3b4 001 Mower Unit Up Down Lever_001 1 Mower unit up down lever A Down B Up Note When the mower u...

Page 47: ...l rotate in reverse for back lapping A 1 B mh4pyw 003 Reel Rotation Lever_001 1 Reel rotation lever A Cutting motion FORWARD B Back lapping motion REVERSE Anti reverse Reel Rotation Stopper Caution Be...

Page 48: ...p position 1 A B 2f8equ 002 Reel Rotation Stop Switching Lever_001 1 Reel rotation stop switching lever A Rotate B Stop Traveling Pedal Warning This machine is not authorized as a special motor vehicl...

Page 49: ...3 Parking Brake Lever_001 1 Parking brake lever Hood Caution Do not open the hood in strong winds Caution Be careful not to pinch your fingers when you open or close the hood Unlock the rubber catch t...

Page 50: ...s on the Operation Panel_001 1 Water temperature gauge 2 Fuel gauge 3 Pilot lamps charge lamp thermo start lamp oil pressure lamp 4 Angle meter Hour meter The hour meter is located at the back of the...

Page 51: ...er temperature gauge Fuel Gauge The fuel gauge is located in the operation panel This instrument indicates the quantity of fuel inside the fuel tank E F 14 F U E L 12 34 1 2e4emp 001 Fuel Gauge_001 1...

Page 52: ...y is set to the ON position before the engine starts It turns off when the engine starts and engine oil pressure is generated properly If this lamp illuminates while you are operating the machine stop...

Page 53: ...ways Caution Do not touch the unload valve except when towing the machine Caution When towing the machine travel at a speed no more than 3 0 km h In addition do not tow the machine for more than 3 mi...

Page 54: ...leakage Caution Cutting work must be performed at an appropriate speed for the site and location When cutting bumpy surfaces keep the engine rpm steady and slow down the cutting speed Caution Reel rot...

Page 55: ...n of the mower units Transporting Transporting Procedure When loading the machine into a trailer or a truck to transport it drive the machine in reverse When unloading drive the machine forward If the...

Page 56: ...LM283 Handling Instructions Page 4 34 Transporting...

Page 57: ...5 7 Maintenance Mower Page 5 10 Back Lapping of Reel Cutter Cutting Cylinder Page 5 10 Maintenance Main Body Page 5 12 Removing Installing Tires Page 5 12 Adjustment of Belt Tension Page 5 13 Adjustm...

Page 58: ...ropriate for each maintenance operation Caution For the safe and best performance of your machine use Baroness genuine parts for replacement and accessories Please note that our product warranty may b...

Page 59: ...ng the parts Fuel Air cleaner Engine oil 8 hrs first time Engine oil filter 50 hrs first time Ignition plug Radiator Oil cooler Coolant Fan belt Battery Battery fluid Cleaning the exterior Main body T...

Page 60: ...strainer Fuel pipe Cleaning the exterior The values for consumables are not guaranteed Replace the steering cylinder hoses every 2 years Specified Values Fuel tank capacity 38 0 dm3 38 0 L Hydraulic t...

Page 61: ...20 Hydraulic cartridge filter K3412000060 Hydraulic oil 20 L can K2913100200 Brake wire left K1120107000 Brake wire right K1120125000 Side brake wire K1120141010 Throttle wire K1110101000 Brake shoe f...

Page 62: ...r appropriate blocks Failure to do so may cause the machine to move or fall resulting in injury or death Use the jack up points identified in this manual when jacking up the machine Only place a jack...

Page 63: ...ndicated in Greasing Points Add grease using the specified grease or lubricant 4 5 Greasing Points Grease nipples are installed in the following locations Add grease every 50 hours of operation 7 8 1...

Page 64: ...sing Points_003 Reel housing There is one greasing point on each mower unit 8bq62b 073 Greasing Points_004 1 2 3 Mower frame fulcrum There is one greasing point on each mower unit 8bq62b 074 Greasing...

Page 65: ...8bq62b 047 Greasing Points_009 Rear right wheel 8bq62b 076 Greasing Points_010 6 7 Rear left wheel 8bq62b 077 Greasing Points_011 Piston pump 8bq62b 050 Greasing Points_012 Traveling pedal fulcrum 8bq...

Page 66: ...aution Be careful not to inhale exhaust gas during back lapping Caution During back lapping the reel cutter cutting cylinder rotates Keep hands and feet away from moving parts 11 Caution Do not perfor...

Page 67: ...03 2 3 4 5 6 1 Anti reverse reel rotation stopper A FOR MOWING B FOR BACKLAPPING Start the engine and run it at a low rpm Important If you shift the reel rotation lever to the REVERSE position while t...

Page 68: ...Remove the tire from the wheel mounting seat Caution Refer to the Tightening Torque table Note that the Baroness product warranty may not apply to defects caused by incorrect or overtorque tightening...

Page 69: ...the belt is too slack loosen bolts A and B that affix the alternator then move the alternator to adjust the tension 2 5 3 4 1 10 mm 0 39 in sdie3r 002 Fan Belt_001 1 Fan belt 2 Blade 3 Alternator 4 B...

Page 70: ...pay close attention to abrupt start of the machine Place the jacks beneath the jack up points and then lift the machine until all the tires get off the ground If the machine moves forward or backward...

Page 71: ...udes spare fuses and tools 1 pkm25s 001 Fuse Box_001 1 Fuse box 5 6 The machine uses a mini fuse for automobiles Replace an old fuse with a new fuse of the specified capacity E D C B A I J H G F N K L...

Page 72: ...Storage Before Long Term Storage Remove dirt grass clippings debris oil stains etc completely Supply oil and apply grease to appropriate parts Remove the battery LM283 Maintenance Page 5 16 Long Term...

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Page 75: ...Head Office 1 26 Miyuki cho Toyokawa Aichi Pref 442 8530 Japan Tel 0533 84 1390 Fax 0533 89 3623 LM283 UM GBZ 14E 00 S K C2...

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