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Baroness LM281, Owner'S Operating Manual

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Baroness LM281 Owner'S Operating Manual Download Page 64

Maintenance Precautions

Caution

First, learn well the maintenance operations
you plan to perform.

Important

Use tools appropriate for each maintenance
operation.

Important

For the safe and best performance of your
machine, use Baroness genuine parts for
replacement and accessories.
Please note that our product warranty may be
void if you use non-genuine parts for
replacement or accessories.

LM281

Maintenance

Page 5-2

Maintenance Precautions

Summary of Contents for LM281

Page 1: ...3 Unit Reel Mower Owner s Operating Manual Serial No LM281 10217 Required reading Read this manual before using the machine Original Instructions Ver 1 4...

Page 2: ...more information go to www P65Warnings ca gov passenge r vehicle WARNING 318yi8 005 California Proposition 65_001 California Spark Arrester For California USA Warning Operation of this equipment may...

Page 3: ...stment and inspection of your product We hope you will use the product safely and take advantage of its best performance Keeping The Owner s Operating Manual Keep this Manual in the box located in the...

Page 4: ...Co Ltd Warning Symbols This manual uses the following warning symbols for handling precautions that are important for your safety 696cq5 001 Warning symbol This symbol indicates the articles regarding...

Page 5: ...to thoroughly understand the contents for safe and correct operation Baroness Owner s Operating Manual The Engine s Owner s Manual The Battery s Owner s Manual Purpose This product is intended for cu...

Page 6: ...LM281 Introduction...

Page 7: ...ns Page 4 1 Inspections Page 4 2 Tightening Torques Page 4 11 Adjustment before Work Page 4 14 Procedure to Start Stop Engine Page 4 18 Operation Method Page 4 20 Instruments Page 4 28 Travel of Machi...

Page 8: ...LM281 Contents...

Page 9: ...Safe Operating Practices Page 1 2 Training Page 1 2 Preparation Page 1 2 Operation Page 1 3 Maintenance and Storage Page 1 4 Safety LM281 Safety Page 1 1...

Page 10: ...nsuitable for its task Lack of awareness of the effect of ground conditions especially slopes Incorrect hitching and load distribution 1 2 3 1 2 Never allow children or people unfamiliar with these in...

Page 11: ...such thing as a safe slope Travel on grass slopes requires particular care To guard against overturning Do not stop or start suddenly when going up or downhill Engage clutch slowly always keep machine...

Page 12: ...12 13 14 15 16 17 18 19 20 21 22 Reduce the throttle setting during engine run out and if the engine is provided with a shut off valve turn the fuel off at the conclusion of operation Do not operate...

Page 13: ...of the machine to prevent entrapment of the fingers between moving blades and fixed parts of the machine On multi cylinder multi reel machines take care as rotating one cylinder reel can cause other c...

Page 14: ...LM281 Safety Page 1 6 Safe Operating Practices...

Page 15: ...Recycle and Waste Disposal Page 2 2 About Recycle Page 2 2 About Waste Disposal Page 2 2 Disposal LM281 Disposal Page 2 1...

Page 16: ...economical use of resources It may be required by local laws About Waste Disposal Make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regula...

Page 17: ...h Section Page 3 6 Regulation Decals Page 3 6 Positions of Regulation Decals Page 3 6 Description of Regulation Decals Page 3 7 Safety Signs and Instruction Signs Page 3 9 About Safety Signs and Instr...

Page 18: ...el tank capacity Diesel 10 04 U S gal Diesel 38 0 dm3 38 0 L Fuel consumption 213 g PS h rated output 289 g kW h rated output Engine oil capacity 0 79 U S gal 3 0 dm3 3 0 L Coolant volume 1 59 U S gal...

Page 19: ...0 12 4P Tire pneumatic pressure Front wheel 17 40 psi 120 kPa 1 2 kgf cm2 Rear wheel 21 75 psi 150 kPa 1 5 kgf cm2 Battery 75D23L Engine plug The factory default maximum engine rpm is 3 100 rpm Produc...

Page 20: ...38 0 L Fuel consumption 213 g PS h rated output 289 g kW h rated output Engine oil capacity 0 79 U S gal 3 0 dm3 3 0 L Coolant volume 1 59 U S gal 6 0 dm3 6 0 L Hydraulic tank capacity 6 34 U S gal 2...

Page 21: ...l machines in accordance with the procedure specified in directive 2000 14 EC Vibration Level Hand Arm Vibration This machine was confirmed to transmit a vibration level of 3 81 m s2 to hands and arms...

Page 22: ...unit 1 17 Battery 18 Oil cooler 19 Radiator 20 Air cleaner Regulation Decals Positions of Regulation Decals H I D K L C G J A B E F quwxcl 237 Positions of Regulation Decals_001 A Serial number plate...

Page 23: ...r of Manufacture Decal For Europe The year of manufacture decal indicates the year when this machine was manufactured YEAR OF MANUFACTURE wvzv36 001 Year of Manufacture Decal_001 ROPS Compliance Decal...

Page 24: ...lfur diesel fuel sulfur free diesel fuel LOW SULFUR OR ULTRA LOW SULFUR DI ESEL FUEL ONLY K4209001330 n6ugkk 002 Indicating Diesel Fuel Decal_001 California Proposition 65 Decal Riding Type For the St...

Page 25: ...rt numbers for decals that need to be replaced are listed in the parts catalog Order them from a Baroness dealer or Kyoeisha Positions of Safety Decals and Instruction Decals 2 2 7 4 3 5 6 10 1 6iul4h...

Page 26: ...Be sure that people around the machine keep a safe distance away Warning May cut your hand or leg Keep hands and feet away from moving parts Warning Be careful of exhaust emissions 1 2 3 4 5 Caution...

Page 27: ...O NOT STEP Caution Decal K4209001340 Decal caution DO NOT STEP Caution Do not step tg45gw 001 DO NOT STEP Caution Decal_001 Hydraulic Oil Icon K4209000980 Hydraulic oil icon Read the Owner s Operating...

Page 28: ...Object Decal K4205001530 Decal caution to rotating object Warning Watch for rotating parts Keep your hands away from the belts while the engine is running qwsqzx 001 Caution to Rotating Object Decal_0...

Page 29: ...Caution to Noise Decal K4205002090 Decal caution to noise bwu9po 001 Caution to Noise Decal_001 Product Overview LM281 Product Overview Page 3 13 Safety Signs and Instruction Signs...

Page 30: ...LM281 Product Overview Page 3 14 Safety Signs and Instruction Signs...

Page 31: ...Mechanisms Page 4 19 Warning Mechanisms Page 4 19 Operation Method Page 4 20 Cautions for when You Leave The Machine Page 4 20 Positions of Operation Decals Page 4 20 Description of Operation Decals...

Page 32: ...eck to see how much the reel cutter cutting cylinder and the bed knife bottom blade are worn Make sure that the reel cutter cutting cylinder and the bed knife bottom blade have not changed color due t...

Page 33: ...the machine in a dusty environment it is important to remove dust as soon as possible Open the radiator cover Loosen the knobs on the left and right of the oil cooler and then tilt the oil cooler 2 1...

Page 34: ...coolant be sure to use clean water such as tap water Important Tightly close the radiator cap If the cap is loose or incorrectly installed water may leak and the engine may overheat If the coolant le...

Page 35: ...n it After operating the machine in a dusty environment it is important to remove dust as soon as possible Open the radiator cover Loosen the knobs on the left and right of the oil cooler and then til...

Page 36: ...l always operate smoothly A contaminated air cleaner element may cause malfunction of the engine Make sure that there is no damage to the air cleaner Make sure that the air cleaner element is not cont...

Page 37: ...may explode if it is used or charged while the battery fluid level is at the LOWER LEVEL minimum fluid level line Caution Implement after the engine and muffler etc have well cooled down Otherwise yo...

Page 38: ...the tires Make sure that there are no cracks damage or abnormal wear on the tires 1 1 2 Tire size Pneumatic pressure Front wheel 23 x 10 50 12 4P 120 kPa 1 2 kgf cm2 Rear wheel 23 x 8 50 12 4P 150 kP...

Page 39: ...1 2 1 2 3 1 Oil gauge 2 Upper limit 3 Lower limit Supply of Engine Oil Important Do not supply too much engine oil Otherwise the engine may be damaged Important Do not mix different types of engine o...

Page 40: ...Supply_001 1 Fuel gauge Refuel up to the middle marked in red of the fuel gauge The fuel tank capacity is approximately 38 0 dm3 38 0 L 2 1 guc5f6 002 Fuel Supply_002 1 Fuel tank 2 Fuel gauge Fuel Fil...

Page 41: ...table below is for the galvanized or parkerized bolts In case that the strength of internal thread is weak it is not applied Do not use rusty or sand attached screw Otherwise it may cause insufficien...

Page 42: ...99 71 38 44 26 61 96 7 10 71 38 101 97 61 96 88 51 M6 8 11 81 58 112 17 70 81 97 36 14 18 142 76 183 55 123 91 159 32 M8 23 29 234 53 295 71 203 57 256 68 28 38 285 52 387 49 247 83 336 34 M10 45 57...

Page 43: ...0020 Tie rod end assy male L 45 458 87 398 30 Lever damper K0144080002 8U nut Engine K0017100252 Bolt heat treated small 10 25 P1 25 45 57 458 87 581 23 398 30 504 51 Since it may be difficult to tigh...

Page 44: ...tter cutting cylinder and the bed knife bottom blade so that newspaper two to three sheets will be cut by the edge of both blades when the blades in their entirety come slightly into contact with each...

Page 45: ...e to determine the position then tighten cutting height adjustment nut A securely 1 1 2 To decrease cutting height Loosen cutting height adjustment nut B tighten cutting height adjustment nut A then r...

Page 46: ...6 Cutting height adjustment nut B 7 Rear roller A Cutting height Adjustment of Cutter Adjustment Spring If the diameter of the reel cutter cutting cylinder becomes smaller adjust the cutter adjustment...

Page 47: ...ment of CR Brush Note Depending on the specifications this function may not be available Important Pressing the brush against the roller too tightly will cause the belt to slip or break Important CR b...

Page 48: ...3 4 5 From the low speed position move the throttle lever halfway toward the high speed position 1 2 3 4 v2e27i 001 Procedure to Start Engine_002 1 Parking brake lever 2 Throttle lever 3 Reel rotatio...

Page 49: ...the ignition key Leave the driver s seat Close the fuel cock The fuel cock is located by the side of the fuel tank Safety Mechanisms This machine features a safety device for starting stopping the eng...

Page 50: ...1 5 4 6n6oux 094 Positions of Operation Decals_002 6 7 6n6oux 095 Positions of Operation Decals_003 8 6n6oux 096 Positions of Operation Decals_004 9 10 6n6oux 097 Positions of Operation Decals_005 1 R...

Page 51: ...E Backlapping rotation of the reel cutter cutting cylinder FORWARD R E V E R S E 1 2 6ntnq3 006 Reel Rotation Icon_001 1 FORWARD Mowing rotation 2 REVERSE Backlapping rotation Mower Unit Up Down Icon...

Page 52: ...e locking position for the parking brake 7elqr2 002 Brake Mark_001 Engine Rotation Decal K4203001220 Engine rotation decal It illustrates Low High of the engine rotation speed 1 2 kp2t9l 008 Engine Ro...

Page 53: ...vide auxiliary lighting Do not travel or operate the machine at night or under poor visibility Note Depending on the specifications this function may not be available The light switch is located below...

Page 54: ...ever be sure to set the stop valve to the Open position The mower unit up down lever is located on the right side of the driver s seat and raises or lowers the mower units Shift the lever to the DOWN...

Page 55: ...stopper knob is tightened The reel rotation lever stopper is located on the right side of the driver s seat It prevents a false operation of the reel rotation lever Except for during back lapping ope...

Page 56: ...l_001 1 Brake pedal Parking Brake Lever Caution Never park the machine on a slope Important Be sure to release the parking brake before driving It may result in the brakes or hydraulic system malfunct...

Page 57: ...n lower the hood slowly Lock the rubber catch securely 1 2 i5jb7e 002 Hood_002 1 Rubber catch 2 Hood 1 2 3 4 Underseat Cover Caution Be careful not to pinch your fingers when you open or close the und...

Page 58: ...background 10 1 2 1 uknn6v 001 Hour Meter_001 1 1 10 digit 2 Hour digits Water Temperature Gauge The water temperature gauge is located in the operation panel This instrument indicates the water temp...

Page 59: ...ration of illumination indicates an approximate period of time required for warm up and has been fixed at five seconds 1 q44uug 001 Thermo Start Lamp_001 1 Thermo start lamp Oil Pressure Lamp The oil...

Page 60: ...edal Slowly depress the traveling pedal 1 2 3 4 The machine starts traveling Towing The Machine If the machine does not travel due to engine trouble etc you can move it in the following ways Important...

Page 61: ...e under the seat counterclockwise one turn 2 1 gay3t1 017 Towing The Machine_004 5 6 7 8 1 Unload valve 2 Rear center cover Rotate the unload valve on the rear frame counterclockwise one turn 1 gay3t1...

Page 62: ...n return the parking brake lever to its resting position Increase the engine speed to the maximum rpm by moving the throttle lever toward the high speed position Right before starting cutting work set...

Page 63: ...of Reel Cutter Cutting Cylinder Page 5 14 Replacement of Bed Knife Bottom Blade Page 5 15 Removing Installing Tires Page 5 16 Adjustment of Belt Tension Page 5 17 Adjustment of Parking Brake Page 5 17...

Page 64: ...ropriate for each maintenance operation Important For the safe and best performance of your machine use Baroness genuine parts for replacement and accessories Please note that our product warranty may...

Page 65: ...hrs first time Radiator Oil cooler Coolant Fan belt Battery Battery fluid Cleaning the exterior Main body Tightening the parts Interlock system Electrical wiring Reel cutter Cutting cylinder Refer to...

Page 66: ...me Hydraulic oil filter 100 hrs first time Hydraulic hose moving part Hydraulic hose fixed part Air cleaner Electromagnetic pump filter Fuel strainer Fuel pipe Cleaning the exterior For the maintenanc...

Page 67: ...riate blocks Failure to do so may cause the machine to move or fall resulting in injury or death Use the jack up points identified in this manual when jacking up the machine Only place a jack under th...

Page 68: ...d are indicated in Greasing Points Add grease using the specified grease or lubricant 4 5 Greasing Points Grease nipples are installed in the following locations Add grease every 50 hours of operation...

Page 69: ...only add a maximum of 2 pumps of grease every 50 hours Using a power assisted grease gun should be avoided The grease capacity inside the reel housing on the CR brush mount side is approximately 25 g...

Page 70: ...unit 2 and 3 8bq62b 075 Greasing Points_008 Idle lever fulcrum 8bq62b 046 Greasing Points_009 5 6 Pivot Jack up the machine and apply grease Middle between the rear wheels 8bq62b 047 Greasing Points_...

Page 71: ...aveling pedal fulcrum 8bq62b 052 Greasing Points_014 Traveling pedal shaft fulcrum 8bq62b 053 Greasing Points_015 8 9 10 Brake lever shaft There is one greasing point each on the left and right brake...

Page 72: ...eration 2 2 1 2 9llqa9 060 Lubricating Points_001 Location No of lubricating points 1 Steering cylinder spherical bearing 2 2 Mower up down cylinder spherical bearing 3 Steering cylinder spherical bea...

Page 73: ...o inhale exhaust gas during back lapping Caution Do not perform back lapping with any other persons Have the following items ready Strips of newspaper Abrasive Back lapping powder mixed with oil or ge...

Page 74: ...apping Sit on the operator s seat apply the parking brake and then start the engine Lower all the mower units to the ground 3 4 5 6 7 8 9 Loosen the knob of the reel rotation lever stopper shift the s...

Page 75: ...estored even after back lapping or if the relief second edge face has worn away Sharpen the reel cutter cutting cylinder when the sharpness cannot be restored even after back lapping or when the relie...

Page 76: ...er cutting cylinder 163 mm 6 42 in 3 0 mm 0 12 in factory recommended 2 1 A 1 ok5ueg 007 Sharpening of Reel Cutter Cutting Cylinder _002 1 Reel cutter cutting cylinder blade A Sharpening width for out...

Page 77: ...ing cylinder shaft A Outer diameter of reel cutter cutting cylinder B Distance from blade edge to outer edge of reel cutter cutting cylinder shaft 1 Replacement of Bed Knife Bottom Blade Caution Both...

Page 78: ...e tightening order diagonally For installing the front tires reverse the removing procedure Rear Tire Follow the steps below to remove the rear tires Loosen the bolts 1 upekw4 002 Rear Tire_001 1 2 3...

Page 79: ...he alternator to adjust the tension 2 5 3 4 1 A mzdn8n 004 Fan Belt_001 1 Fan Belt 2 Blade 3 Alternator 4 Bolt A 5 Bolt B A 10 mm 0 39 in 1 2 Adjustment of Parking Brake Caution If the brake wire is c...

Page 80: ...e not equally effective make fine adjustments with the adjustment bolt on the brake wire Break In of Brakes If the brake shoes or brake pads are worn replace them with new ones Immediately after repla...

Page 81: ...Important When changing the coolant be sure to drain it into a container and discard it in accordance with local laws and regulations Important When changing the coolant be sure to mix clean water so...

Page 82: ...coolant The coolant quantity including the reserve tank is 6 0 dm3 6 0 L Install the drain plug Supply clean water soft water and antifreeze into the radiator up to the radiator cap opening Close the...

Page 83: ...d new sealing tape on the drain plug and then attach it to the hydraulic tank 1 2 k9yr5z 004 Change of Hydraulic Oil_001 1 Hydraulic tank 2 Drain plug 1 1 2 3 4 Open the tank cap and then pour new oil...

Page 84: ...er the hydraulic oil has warmed up stop the engine Check underneath the machine for hydraulic oil leakage Change of Hydraulic Suction Filter Caution Be careful with hot oil which could cause burns if...

Page 85: ...air cleaner element by following the same steps as for cleaning the air cleaner Cleaning of Air Cleaner Page 4 6 9 10 11 12 13 14 1 1 2 2 Change of Engine Oil Caution Be careful with hot oil which co...

Page 86: ...bient temperature Important Securely tighten the oil level gauge and oil filler cap 2 3 4 5 With the filter wrench remove the old filter cartridge 1 2oowuz 009 Change of Engine Oil Filter_001 1 Filter...

Page 87: ...l up the fuel tank with fuel and then open the fuel cock 1 2 A B 3 3 kou8ls 003 Change of Fuel Filter Element_003 1 Fuel cock 2 Fuel filter 3 Air bleeding plug A ON open B OFF close Note Air bleeding...

Page 88: ...obiles Replace an old fuse with a new fuse of the specified capacity E D C B A I J H G F N K L M N pkm25s 002 Fuse Box_002 A 5 A Proximity sensor reel rotation stop solenoid B Charge lamp oil pressure...

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Page 92: ...Head Office Tel 81 533 84 1390 Fax 81 533 84 1220 1 26 Miyuki cho Toyokawa city Aichi pref 442 8530 JAPAN LM281 UM GBZ 20G 00 S K E03 LM281_EU03...

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