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SECTION B: GENERAL INFORMATION

B-1) To the Purchaser:

 

Congratulations! You are the owner of one of the fi nest pumps 
on  the  market  today.  CP&S  pumps  are  products  engineered 
and  manufactured  of  high  quality  components.  Over  one 
hundred  years  of  pump  building  experience  along  with  a 
continuing  quality  assurance  program  combine  to  produce  a 
pump  which  will  stand  up  to  the  toughest  applications.  This 
manual will provide helpful information concerning installation, 
maintenance, and proper service guidelines.

B-2) Receiving:

 

Upon receiving the pump, it should be inspected for damage 
or shortages. If damage has occurred, fi le a claim immediately 
with  the  company  that  delivered  the  pump.  If  the  manual 
is  removed  from  the  packaging,  do  not  lose  or  misplace.

B-3) Storage:
Short  Term-

  CP&S  Pumps  are  manufactured  for  effi cient 

performance  following  short  inoperative  periods  in  storage. 
For best results, pumps can be retained in storage, as factory 
assembled,  in  a  dry  atmosphere  with  constant  temperatures 
for  up  to  six  (6)  months.  Long  Term-  Any  length  of  time 
exceeding six (6) months, but not more than twenty-four (24) 
months. The unit should be stored in a temperature controlled 
area, a roofed over walled enclosure that provides protection 
from  the  elements  (rain,  snow,  wind-blown  dust,  etc.),  and 
whose  temperature  can  be  maintained  between  +40  deg.  F 
and  +120  deg.  F.  (4.4  -  49°C).  Pump  should  be  stored  in  its 
original  shipping  container.  On  initial  start  up,  rotate  impeller 
by  hand  to  assure  seal  and  impeller  rotate  freely.  If  it  is 
required that the pump be installed and tested before the long 
term storage begins, such installation will be allowed provided:

1.)  The pump is not installed under water for more than
 

one (1) month.

2.)  Immediately upon satisfactory completion of the test,
 

the pump is removed, thoroughly dried, repacked in the

 

original shipping container, and placed in a temperature

 

controlled storage area.

B-4) Service Centers:

 

For the location of the nearest Barnes Service Center, check 
your Barnes representative or Crane Pumps & Systems 
Service Department in Piqua, Ohio, telephone (937) 778-8947 
or Crane Pumps & Systems Canada, in Brampton, Ontario, 
(905) 457-6223.

SECTION C: INSTALLATION

C-1) Location:

These pumping units are self-contained and are recommended 
for use in a sump, lift station or basin. This pump is 
designed to pump sewage, effl uent, or other nonexplosive 
or noncorrosive wastewater and shall NOT be installed in 
locations classifi ed as hazardous in accordance with the 
National Electrical Code (NEC), ANSI/NFPA 70 or Canadian 
Electrical Code. Never install the pump in a trench, ditch or 
hole with a dirt bottom; the legs will sink into the dirt and the 
suction will become plugged.

C-1.1 Submergence:

It is recommended that the pump be operated in the 
submerged condition and the sump liquid level should never 
be less than dimension “A” in Figure 1.

C-2) Discharge:

Discharge piping should be as short as possible. Both a 
check valve and a shut-off valve are recommended for 
each pump being used. The check valve is used to prevent 
backfl ow into the sump. Excessive backfl ow can cause 
fl ooding and/or damage to the pump. The shut-off valve 
is used to stop system fl ow during pump or check valve 
servicing.

Barnes supplies a breakaway fi tting discharge system 
designed to allow the submersible wastewater pump to be 
installed or removed without requiring personnel to enter the 
wet well.

Place the Break Away Fitting (BAF) in position. Temporarily 
secure the guide rails in the upper mounting brackets and 
locate the base on the bottom of the wet well. Level the base 
with grout and/or shims. Install the intermediate support 
brackets, if required. Make sure the rails are in a true vertical 
position so the pump will clear the access opening and 
will slide freely down the rails into place on the discharge 
stationary fi tting. Once the rails are in proper alignment, 
bolt the base into the fl oor of the station and connect the 
discharge pipe to the elbow. Connect the movable portion 
and other supplied fi ttings of the BAF onto the pump and 
lower into wet well. See the Break Away Fitting manual for 
more information.

C-3) Liquid Level Controls:

The level controls are to be supported by a mounting bracket 
that is attached to the sump wall, cover or junction box. Cord 
grips are used to hold the cords in place on the mounting 
bracket. The control level can be changed by loosening 
the grip and adjusting the cord length as per the plans and 
specifi cations. Be certain that the level controls cannot 
hang up or foul in it’s swing and that the pump is completely 
submerged when the level control is in the “Off” mode.

FIGURE 1

Summary of Contents for 4SE-HL Series

Page 1: ...reserves the right to change product without prior written noti cation 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773...

Page 2: ...8 20 CROSS SECTION 3450RPM Fig 12 21 EXPLODED VIEW 3450RPM Fig 13 22 PARTS LIST 23 24 RETURNED GOODS POLICY 25 WARRANT START UP REPORT WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TEST...

Page 3: ...insert ngers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety d...

Page 4: ...ge Induction Winding Class F Class H Rated Magnet Wire Service Factor 1 15 SINGLE PHASE Capacitor Start Capacitor Run Requires BARNES Starter Panel Which includes capacitors and overload protection TH...

Page 5: ...Cage Induction Winding Class F Class H Rated Magnet Wire Service Factor 1 15 SINGLE PHASE Capacitor Start Capacitor Run Requires BARNES Starter Panel Which includes capacitors and overload protection...

Page 6: ...nits are self contained and are recommended for use in a sump lift station or basin This pump is designed to pump sewage ef uent or other nonexplosive or noncorrosive wastewater and shall NOT be insta...

Page 7: ...e situations may induce a false signal in the moisture detecting circuit If none of the above test prove conclusive the pump s should be pulled and the source of the failure identi ed and repaired IF...

Page 8: ...0 7 32 0 10 4 SOW 0 75 4SE11364L 11 3 200 3 1750 B 32 2 109 5 8 4 SOW 0 83 0 35 4SE11334L 11 3 230 3 1750 D 28 0 126 0 8 4 SOW 0 83 0 43 4SE11344L 11 3 460 3 1750 D 14 0 63 0 8 4 SOW 0 83 1 72 4SE1135...

Page 9: ...n oil into a clean dry container In separate container drain seal chamber by removing pipe plug 22 2 Check oil for contamination using an oil tester with a range to 30 Kilovolts breakdown 3 If oil is...

Page 10: ...ed in paragraph F 2 1 and disassemble seal plate and shaft seal as outlined in paragraph F 4 1 Drain oil from motor as outlined in paragraph F 1 3 Position unit upright using blocks to avoid resting u...

Page 11: ...46 remove impeller 28 as outlined in paragraph F 2 1 Drain oil from seal chamber as outlined in paragraph F 1 3 Remove cap screws 8 and lifting strap 7 Set unit upside down on blocks to avoid damaging...

Page 12: ...pusher until retainer engages spring 46C and spring is compressed slightly Make sure spring 46C is properly engaged in both retainers Slide seal plate 25 over shaft onto bearing bracket 21 being care...

Page 13: ...8 White 3 9 T4 T5 T6 Together THREE PHASE 480 600 VOLT AC Power Cable Motor Lead Number Green Ground Green Black 1 Red 2 White 3 T4 T7 Together T5 T8 Together T6 T9 Together MOISTURE AND TEMPERATURE S...

Page 14: ...e design con guration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which repre sent the discharge size series horsepower...

Page 15: ...impeller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set...

Page 16: ...16 FIGURE 10 4SEU Models ONLY 4SE 4SEU Pump Series...

Page 17: ...17 FIGURE 11 4SE 4SEU Pump Series...

Page 18: ...8 2 1 68 1 Cap Screw 1 2 13 x 1 1 4 lg Stainless 10 1 See Table 2 Conduit Box Cable Assembly 10a 1 Power Cable Not Sold Separately 10b 1 051447 Gland Nut 1 072559 Gland Nut For 7 5 11 3Hp 3Ph 15Hp 57...

Page 19: ...1150RPM 8 75 Dia 084894TS 084895TS 8 62 Dia 084894TT 084895TT 15HP 1750RPM 8 50 Dia 084894TU 084895TU 8 38 Dia 084894TV 084895TV 8 25 Dia 084894TW 084895TW 8 12 Dia 084894TX 084895TX 11 3HP 1750RPM 8...

Page 20: ...ring 53 5 016405 t Insulator 5 030149 t Insulator 7 5HP 1PH 15HP ONLY 54 1 052761 Wear Plate 4SEU s ONLY 55 4 1 130 1 Cap Screw 5 16 18 x 1 0 lg Stainless 56 4 20 2 1 Lockwasher 5 16 Stainless TABLE 2...

Page 21: ...21 4SE HL High Ef ciency Pump Series FIGURE 12...

Page 22: ...22 4SE HL High Ef ciency Pump Series FIGURE 13...

Page 23: ...on Ring 2 071431A Friction Ring For 7 5 11 3Hp 3Ph 15Hp 575V 2 110929 Friction Ring For 7 5HP 1PH 15HP ONLY 10d 1 051452 Grommet 1 071430A Grommet For 7 5 11 3Hp 3Ph 15Hp 575V 1 110928 Grommet For 7 5...

Page 24: ...ess 39 2 036803 Soc Hd Cap Screw 1 4 20 x 3 4 lg Stainless 41 1 036852 t Gasket 42 1 056668 t Square Ring 43 1 022879 Diaphragm Clamp Ring 44 4 002203 Cap Screw 1 4 20 x 7 8 lg Steel 46 1 039485 t Sha...

Page 25: ...s between the results of eld testing conducted by or for user and laboratory tests corrected for eld performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FR...

Page 26: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by t...

Page 27: ...O___ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ____________...

Page 28: ...rols installed away from turbulence YES___ NO___ Is level control operating properly YES___ NO___ Is pump fully submerged during operation YES___ NO___ Follow up Corrective Action Required YES___ NO__...

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