Barnes 30MU Installation And Operation Manual Download Page 6

C-4) Driver:

Read Engine Or Motor Manufacturer’s Instruction Book.

C-5) Pump Lubrication:

The only part of the pump requiring lubrication is the bearing
housing. The impeller and shaft seal are lubricated by the
liquid being pumped and need no other lubrication.

CAUTION! - DO NOT operate pump without liquid
in pump body as operating dry will result in

damage to the seal.

The bearing housing is factory filled with 90 weight oil, for
bearing lubrication. The oil level in the bearing housing
should be periodically checked. This is accomplished by
removing the oil dip stick and checking oil level shown on it.
If oil is required, add through the dip stick hole.

SECTION D: OPERATION:

D-1) Priming:

Remove the priming plug(s) (11) in the top of the pump body
(10), and fill the pump body completely with liquid as free of
solids as possible. In freezing weather, the pump should be
primed with warm water, if possible, to prevent any damage
that may be caused by ice films within the pump.

D-2) Starting:

After completion of procedures outlined in Section C and D-1,
the pump is then ready for operation. Start pump by applying
power to motor or by starting engine as outlined in the
ENGINE or MOTOR INSTRUCTION MANUAL.

D-3) Shutdown:

Operation may be discontinued by stopping the engine as
outlined in the ENGINE MANUAL or by disconnecting electric
power if motor driven.

When the pump has been operating in freezing weather or
in liquid containing a considerable amount of solids, it is
advisable to drain the pump body by removing drain plug (12)
and flushing the solids out of the body. Replace the drain
plug.

D-4) Restart:

At each subsequent start, particularly if the pump has been
drained, the priming liquid level should be checked since the
pump is self-priming only when the body is full of liquid.

SECTION E: PUMP SERVICE AND REPAIR:

E-1) Check Valve Service:

To clean out or repair check valve, disconnect suction piping.
Remove hex nuts (2) and suction flange (1). 

DO NOT PRY

ON FLANGE

 but rather bump off with a block of wood and a

hammer. Pull off gasket (3) together with weights (4) and (5),
round head screw (6) and lock washer (7). 

Examine and replace any parts showing wear or damage.
When replacing gasket and weight assembly onto pump
body make sure that HINGE section of gasket (3) is at TOP
and that LARGE weight is on PUMP SIDE of gasket.

E-2) Body, Wear Plate and Impeller Service:

To clean out or repair the body (10), wear plate (15) or
impeller (17), disconnect suction and discharge piping.
Remove hex nuts (40) and pull body (10) together with wear
plate (15) from bearing housing (34). This will expose the
body (10), wear plate (15) and impeller (17) for clean out or
replacement. Clean and examine body (10), body gaskets
(21) and (22), wear plate (15) and impeller (17), replace if
required.

When wear plate (15) needs replacing, remove screws (16)
and pull wear plate from body (10) and replace.

When impeller (17) needs replaced, unscrew impeller from
shaft. The impeller is screwed onto the shaft with right hand
thread, and to break loose use a block of wood against a
vane and strike with a hammer. At reassembly make sure to
use a combination of impeller shims (18) and (19) and body
gaskets (21) and (22) to result in an impeller-to-wear plate
clearance of approximately .015". Also be sure lifting bail (39)
is in place before assembling body to bearing housing.

E-3) Shaft Seal Service:

To examine or replace shaft seal, remove body (10) and
impeller (17) as outlined in Paragraph E-2. Remove impeller
shims (18) and (19) and seal (20) spring. Remove seal
rotating member from shaft (32). Remove screws (41) and
pull seal plate (23) together with stationary seat and ring from
bearing housing (34).

All of the components of the shaft seal are now exposed for
examination. If any part shows wear or damage, replace
entire shaft seal assembly.

CAUTION! - Handle seal parts with extreme care.
DO NOT scratch or mar lapped faces.

Lightly oil the ring and push seat and ring into seal plate (23).
Reassemble seal plate (23) onto bearing housing (34).
Lightly oil shaft (32) and inner surface of rotating member.
With lapped surface facing bearing housing, slide rotating
member onto shaft (32) until lapped faces of rotating member
and ring are together. If finger pressure is not sufficient use
a piece of tubing to press on bellows only, not on the retainer.
Make sure driving lugs in retainer are mated into rotating
member.

Place spring over shaft and in place on rotating member
making sure it is seated in retainer and not cocked or resting
on bellows. Reassemble impeller shims (18), (19) and
inpeller (17). Make sure spring is properly engaged in
retainer and impeller (17).

6

Manual Index

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Summary of Contents for 30MU

Page 1: ...ane Pumps Systems Inc reserves the right to change product without prior written notification Universal Drive Model 30MU BARNES 420 Third Street P O Box 603 83 West Drive Brampton Piqua Ohio 45356 060...

Page 2: ...LE SHOOTING 8 CROSS SECTION 9 EXPLODED VIEW 10 PARTS LIST 11 RETURNED GOODS POLICY 13 START UP REPORT WARRANTY REGISTRATION Other brand and product names are trademarks or registered trademarks of the...

Page 3: ...riate safety gear such as safety glasses when working on the pump or piping WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power on Always Wear Eye Protection...

Page 4: ...CHECK VALVE Material Valve Flap Neoprene Weights Cast Iron ASTM A 48 Class 30 OPTIONAL EQUIPMENT Seal Materials Case Heater Stainless Hardware High Temperature Control Flex Coupled Assy with Base OSHA...

Page 5: ...as near as possible to the liquid to be pumped and in no case should the pump be more than 25 feet above the surface of the liquid supply The pump should always be as level as possible All pump units...

Page 6: ...embly onto pump body make sure that HINGE section of gasket 3 is at TOP and that LARGE weight is on PUMP SIDE of gasket E 2 Body Wear Plate and Impeller Service To clean out or repair the body 10 wear...

Page 7: ...he front bearing 31 into position and press in place If tight use a sleeve and hammer to tap into position Replace back bearing cap 35 and grease seal 37 Do not seat bearings too tight but make sure t...

Page 8: ...alve strainer or pump 6 Defective wearplate s 1 Repair or replace suction line 2 Refill reprime pump casing before restarting 3 Lower suction head install foot valve and primer 4 Increase inlet pressu...

Page 9: ...9 Manual Index HOME MENU...

Page 10: ...10 Manual Index HOME MENU...

Page 11: ...mpeller 031266 18 2 Shim 010 001349 19 1 Shim 031 001348 20 1 Shaft Seal Carbon Ni Resist Buna N 019146 21 2 Gasket 003188 22 1 Gasket 003189 23 1 Seal Plate 011803 24 1 Slinger 005163 25 1 Bearing Ca...

Page 12: ...NOTES 12 Manual Index HOME MENU...

Page 13: ...nty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products...

Page 14: ...ance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a...

Page 15: ...allation Person in Charge Phone Purchased From Barnes Pumps Representative Distributor Pump Model Serial No Part Number Rotation Direction of Impeller Rotation Use C W for clockwise CC W for counter c...

Page 16: ...hase Voltage supply at panel line connection Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 Final Check Is pump...

Page 17: ...harge of Pump Phone Purchased from Crane Pumps Systems Representative Distributor Pumps Model Brand Part Number Trailer type Skid Mounted Contractor Trailer Highway Trailer Other Condition of Equipmen...

Page 18: ...Date I Certify this report to be accurate Name of Start Up person Employed by Date Date and Time of Start Up Present at Start Up Engineer Operator Contractor Other To be filled out by factory Start Up...

Page 19: ...T NO BRAND FOLD HERE IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and returned to Crane Pumps Systems Inc Warranty Service G...

Page 20: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE Manual Index HOME MENU...

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