Barnes 30MU Installation And Operation Manual Download Page 3

Please Read This Before Installing Or Operating Pump. This
information is provided for 

SAFETY and to PREVENT EQUIPMENT

PROBLEMS.

 To help recognize this information, observe the

following symbols:

IMPORTANT!

 Warns about hazards that can result in

personal injury or Indicates factors concerned with
assembly, installation, operation, or maintenance which

could result in damage to the machine or equipment if ignored.

CAUTION !

   Warns about hazards that 

can or will cause minor

personal injury or property damage if ignored. Used with symbols
below.

WARNING ! 

  Warns about hazards that 

can or will cause serious

personal injury, death, or major property damage if ignored. Used
with symbols below.

 

Only qualified personnel should install, operate and repair pump.
Any wiring of pumps should be preformed by a qualified electrician.

  

WARNING !

 To reduce risk of electrical shock, pumps and

  control panels must be properly grounded in accordance
  with the National Electric Code (NEC) or the Canadian
  Electrical Code (CEC) and all applicable state, province,
  local codes and ordinances. Improper grounding voids
  warranty

  

WARNING !

 To reduce risk of electrical shock, always

  disconnect the pump from the power source before
  handling or servicing. Lock out power and tag.

  WARNING !

  Operation against a closed

  discharge valve will cause premature bearing
and seal failure on any pump, and on end suction

and self priming pump the heat build may cause the generation of
steam with resulting dangerous pressures. It is recommended that
a high case temperature switch or pressure relief valve be installed
on the pump body.

  CAUTION !

 Pumps build up heat and

  pressure during operation-allow time
   for pumps to cool before handling or servicing.

  WARNING !

 Do not pump hazardous materials

  (flammable, caustic, etc.) unless the pump is
  specifically designed and designated to handle them.

 

CAUTION !

 Do not block or restrict discharge hose,

 as discharge hose may whip under pressure.

  

WARNING ! 

Do not wear loose clothing that may become

  entangled in moving parts. Always wear appropriate 
  safety gear, such as safety glasses, when working on 
  the pump or piping.

 

 WARNING ! 

Keep clear of suction and discharge 

  openings. 

DO NOT

 insert fingers in pump with power on.

 Always Wear Eye Protection When Working On Pumps.

  Make sure lifting devices are securely fastened each time
  before lifting. 

DO NOT

 operate pump without guards and

  safety devices in place. Always replace safety devices that
  have been removed during service or repair. Secure the
  pump in its operating position so it can not tip over, fall 
  or slide.

  

DO NOT 

exceed manufacturers recommendation for

  maximum performance, as this could cause the 
  motor/engine to overheat.

 

WARNING !

 Cable should be protected at all times to 

  avoid punctures, cut, bruises and abrasions. Inspect
  frequently. Never handle connected power cords with 
  wet hands.

  

WARNING !

  To reduce risk of electrical shock, all 

  wiring and junction connections should be made per 
  the NEC or CEC and applicable state or province and 
  local codes. Requirements may vary depending on 
  usage and location.

  Products returned must be cleaned, sanitized,
  or decontaminated as necessary prior to shipment,
  to insure that employees will not be exposed to health
   hazards in handling said material. All applicable laws and
  regulations shall apply.

   Bronze/brass and bronze/brass fitted pumps may contain
  lead levels higher than considered safe for potable water
   systems. Various government agencies have determined
  that leaded copper alloys should not be used in potable
  water applications. For non-leaded copper alloy
  materials of construction, please contact factory.

  Barnes® Pumps, Inc. is not responsible for losses, injury,
  or death resulting from a failure to observe these safety
  precautions, misuse or abuse of pumps or equipment.

SAFETY  FIRST!

Hazardous fluids

 can

cause fire or explosions,
burns or death could result.

Extremely hot

 -

Severe burns can
occur on contact.

Eye protection
required

Hazardous voltage

 can

shock, burn or cause
death.

Toxic Fumes

 -

Breathing can cause 
nausea, fainting or death.

Hazardous pressure

Eruptions or explosions
could cause personal 
injury or property damage

Biohazard

 can cause 

serious personal injury.

Rotating machinery 

 Amputation or severe 
 laceration can result.

3

Manual Index

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Summary of Contents for 30MU

Page 1: ...ane Pumps Systems Inc reserves the right to change product without prior written notification Universal Drive Model 30MU BARNES 420 Third Street P O Box 603 83 West Drive Brampton Piqua Ohio 45356 060...

Page 2: ...LE SHOOTING 8 CROSS SECTION 9 EXPLODED VIEW 10 PARTS LIST 11 RETURNED GOODS POLICY 13 START UP REPORT WARRANTY REGISTRATION Other brand and product names are trademarks or registered trademarks of the...

Page 3: ...riate safety gear such as safety glasses when working on the pump or piping WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power on Always Wear Eye Protection...

Page 4: ...CHECK VALVE Material Valve Flap Neoprene Weights Cast Iron ASTM A 48 Class 30 OPTIONAL EQUIPMENT Seal Materials Case Heater Stainless Hardware High Temperature Control Flex Coupled Assy with Base OSHA...

Page 5: ...as near as possible to the liquid to be pumped and in no case should the pump be more than 25 feet above the surface of the liquid supply The pump should always be as level as possible All pump units...

Page 6: ...embly onto pump body make sure that HINGE section of gasket 3 is at TOP and that LARGE weight is on PUMP SIDE of gasket E 2 Body Wear Plate and Impeller Service To clean out or repair the body 10 wear...

Page 7: ...he front bearing 31 into position and press in place If tight use a sleeve and hammer to tap into position Replace back bearing cap 35 and grease seal 37 Do not seat bearings too tight but make sure t...

Page 8: ...alve strainer or pump 6 Defective wearplate s 1 Repair or replace suction line 2 Refill reprime pump casing before restarting 3 Lower suction head install foot valve and primer 4 Increase inlet pressu...

Page 9: ...9 Manual Index HOME MENU...

Page 10: ...10 Manual Index HOME MENU...

Page 11: ...mpeller 031266 18 2 Shim 010 001349 19 1 Shim 031 001348 20 1 Shaft Seal Carbon Ni Resist Buna N 019146 21 2 Gasket 003188 22 1 Gasket 003189 23 1 Seal Plate 011803 24 1 Slinger 005163 25 1 Bearing Ca...

Page 12: ...NOTES 12 Manual Index HOME MENU...

Page 13: ...nty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products...

Page 14: ...ance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a...

Page 15: ...allation Person in Charge Phone Purchased From Barnes Pumps Representative Distributor Pump Model Serial No Part Number Rotation Direction of Impeller Rotation Use C W for clockwise CC W for counter c...

Page 16: ...hase Voltage supply at panel line connection Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 Final Check Is pump...

Page 17: ...harge of Pump Phone Purchased from Crane Pumps Systems Representative Distributor Pumps Model Brand Part Number Trailer type Skid Mounted Contractor Trailer Highway Trailer Other Condition of Equipmen...

Page 18: ...Date I Certify this report to be accurate Name of Start Up person Employed by Date Date and Time of Start Up Present at Start Up Engineer Operator Contractor Other To be filled out by factory Start Up...

Page 19: ...T NO BRAND FOLD HERE IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and returned to Crane Pumps Systems Inc Warranty Service G...

Page 20: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE Manual Index HOME MENU...

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