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04

Installation & Service

Figure 3

115V, 1Ph

230V, 1Ph

Electrical Connections

Power cable:

The  power  cable  mounted  to  the 
pump  must  not  be  modified  in  any 

way  except  for  shortening  to  a 

specific  application.  Any  splice 
between  the  pump  and  the  control 
panel  must  be  made  in  accordance 

with  the  electric  codes.  It  is 
recommended that a junction box, if 
used, be mounted outside the sump 
or  be  of  at  a  minimum  Nema  4 

construction if located within the wet 
well. 

DO  NOT  USE  THE  POWER 

CABLE TO LIFT PUMP.

Overload Protection:
Single Phase

 - The stator in-winding 

overload protector used is referred to 
as an inherent overheating protector 

and operates on the combined effect 

of  temperature  and  current.  This 

means  that  the  overload  protector 
will trip out and shut the pump off if 

the windings become too hot, or the 

load  current  passing  through  them 
becomes too high. 

Always  rely  upon  a  Certified 

Electrician for installation.

IMPORTANT! -

 The overload will then 

automatically  reset  and  start  the 

pump up  after  the  motor  cools  to  a 

 

safe temperature.  In  the  event  of  an

 

 

o

 

verload, the source of this condition 

should be determined and corrected 

 

immediately. 

DO  NOT  ALLOW  THE 

PUMP  TO  CYCLE  OR  RUN  IF  AN 
OVERLOAD CONDITION OCCURS.

WARNING

If  current  through  the  temperature 
sensor exceeds  the  values  listed,  an 

 

intermediate control  circuit  relay 

 

must  be  used  to reduce  the  current 

 

or the sensor will not work properly.

 

TEMPERATURE SENSOR ELECTRICAL 

RATINGS

Volts

Continuous

Amperes

Inrush

Amperes

110-120

3.00

30.0

220-240

1.50

15.0

Wire Size:

If  longer  power  cable  is  required 
c

a  qualified  electrician  for 

onsult 

proper wire size.

Pre-Operation

1.

   C

heck  Voltage  and  Phase  - 

Compare  the  voltage  and  phase 
information  stamped  on  the 

pump name plate.

2.

   Check 

Pump Rotation -

 Improper 

motor rotation can result in poor 

pump  performance  and  can 
damage  the motor and/or  pump. 
Check  rotation  on  three  phase 

units  by  momentarily  applying 
power and observe the "kickback". 

3.

   N

ame  Plate  - 

Record  the 

information  from  the  pump  name 

plate  to  drawing  in  front  of  manual 
for future reference.

4.

   I

nsulation  Test  - 

An  insulation 

(megger)  test  should  be  performed 

on the motor. Before the pump is put 

into  service.  The  resistance  values 

(ohms) as well as the voltage (volts) 
and  current  (amps)  should  be 

recorded.

5.

   P

ump-Down Test - 

Be sure pump 

has  been  properly  wired,  lowered 

into  the  basin,  sump  or  lift  station, 
check the system by filling with liquid 
and  allowing  the  pump  to  operate 
through its pumping  cycle. The time 

needed  to  empty  the  system,  or 
pump-down  time  along  with  the 

volume of water, should be recorded.

No  lubrication  or  maintenance  is 

required.  Perform  the  following 
checks when pump is removed from 
operation 

or 

when 

pump 

performance deteriorates:

Maintenance

a)

   I

nspect  motor  chamber  for  oil 

level and contamination.

b)

   I

nspect  impeller  and  body  for 

excessive build-up or clogging.

c)   I

nspect motor, bearings and shaft 

seal for wear or leakage.

barmesapumps.com

Summary of Contents for BPSTEP512

Page 1: ...Installation Operation Maintenance Manual Submersible Effluent Pumps BPSTEP 0 5 1 HP 3450 RPM IMPORTANT Read all instructions in this manual before operating or servicing a pump barmesapumps com...

Page 2: ...atedwithornearthepump T h i s p u m p i s n o t i n t e n d e d f o r u s e i n swimming pools or water installations where there is DANGER humancontactwithpumpedfluid Riskofelectric shock To reduce r...

Page 3: ...MA 48class30 SEALPLATE CastironASTMA 48class30 IMPELLER Singlevaneenclosed Polypropylenewithstainlesssteelinsert SHAFT Stainlesssteel O RINGS SquareshapedBuna N PAINT Airdryenamel waterbased SEAL Outb...

Page 4: ...l NOT be installed in locations classified as hazardous in accordance with the National Electrical Code NEC ANSI NFPA 70 or Canadian Electric Code CEC The pump should never be installed in a trench di...

Page 5: ...t or the sensor will not work properly TEMPERATURE SENSOR ELECTRICAL RATINGS Volts Continuous Amperes Inrush Amperes 110 120 3 00 30 0 220 240 1 50 15 0 Wire Size If longer power cable is required c a...

Page 6: ...after five minutes the pressure is still holding constant and no bubbles oil seepage is observed slowly bleed the pressure and remove the gauge assembly Replace oil Leek must be located and repaired...

Page 7: ...ring replace if cut or damaged Disconnect capacitor leads from capacitor Remove motor bolts lift cover body and stator assembly from seal plate Remove snap ring to remove rotor assembly Remove bearing...

Page 8: ...07 Repair Parts BPSTEP For Repair Part Please supply Model Number and Serial as shown on Name Plate and Part Description and Part Number as shown on Parts List barmesapumps com...

Page 9: ...plate 1 HT200 16 Impeller 117 3 1 Polypropylene 17 Casing 1 HT200 18 U shpe ring 31 5 x 44 3 x 6 5 1 NBR40 19 Casing sealing washer 1 Rubber 20 Hex socket cap screws 1 4 20UNCx28 2 304 21 V shape ring...

Page 10: ...e any two of three power supply leads to ensure proper impeller rotation 11 Repair fixturesasrequiredtoeliminateleakage 12 Check pump temperature limits and fluid temperature 13 Replace portion of dis...

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