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8

IMPORTANT!  -  When  the 
pump  starts  and  once  the 
rotation  has  been  verified, 
if  it  detects  under  water 
flow  or  pressure  it  will  be 
necessary  to  calibrate  the 
space  between  the  impeller 
and its pump housing.

When  you  start  your  equipment  for 
the first time, check that the valve in 
the  discharge  is  90%  closed.  Open 
the  valve  gradually  until  the  engine 
works  at  full  load  (plate  amperage). 
Never allow the amperage consumed 
by the pump to exceed the maximum 
allowed by the motor.

4

Mechanical seal

The  mechanical  seals  installed  in  the 
pumps  are  lubricated  by  water, 
therefore  the  pump  should  not  be 
operated  dry.  You  will  find  the 
appropriate  seal  for  each  use  and 
liquid  to  be  pumped,  consult  your 
BARMESA 

distributor 

for 

more 

information.

Operation & Maintenance

Perform this step by removing spacer 
shims  that  are  installed  between  the 
housing and the coupling. The shims 
work  to  maintain  the  required 
nominal  spacing  of  0.015"  to  0.020" 
between  the  impeller  and  the  inner 
wall of the housing due to the natural 
wear and tear that occurs.  The pump 
has  4  factory  installed  spacer  shims 
and four more parts. The 0.005" shim 
is  transparent  and  without  a 
perforation  mark,  the  0.010"  shims 
has  a  perforation  mark,  the  0.015" 
shims has two perforation marks and 
the 

0.020" 

shims 

has 

three 

perforation  marks.  If  necessary,  start 
by  removing  the  20  and  15 
thousandth  shims  and  check  if  the 
flow and pressure of your pump is as 
desired.

IMPORTANT! 

Always 

disconnect the pump before 
applying 

maintenance, 

service  or  repair  to  avoid 
electric shock.

4

Maintenance

If  the  mechanical  seal  does  not  leak 
and  there  is  a  need  to  open  the 
pump  for  inspection  or  cleaning,  DO 
NOT  remove  the  seal,  only  remove 
the  spring  if  the  impeller  had  to  be 
removed.  Once  a  seal  has  been  in 
operation it is very difficult that when 
removing  and  reassembling  it  does 
not show leaks.

4

Disassembly

Drain  and  rinse  the  system.  Remove 
the  4  screws  from  the  case  and 
remove 

the 

case. 

Check 

the 

conditions  of  the  shims  and  replace 
them  if  necessary.  Remove  the 
impeller; the impeller compresses the 
spring  of  the  mechanical  seal  and  is 
prepared for the impeller to jump off 
the  shaft  when  unscrewed;  to 
remove  it,  you  must  turn  it 
counterclockwise  while  holding  the 
shaft with a screwdriver at the rear of 
the engine. Remove the rotating part 
of  the  mechanical  seal  by  sliding  it 
through  the  sleeve,  be  careful  with 
the faces of the mechanical seal as it 
is fragile when handling. Remove the 
screws  that  secure  the  seal  plate  to 
the adapter and the screws that hold 
the coupling to the motor.

IMPORTANT!  -  Handle  seal 
parts  with  extreme  care. 
DO  NOT  DAMAGE  polished 
surfaces.

4

Reassembly

Assemble  the  adapter  assembly,  seal 
plate,  sleeve,  mechanical  seal  and 
housing 

in 

reverse 

order 

of 

disassembly.  Always  check  that  O-
ring gaskets are in good condition, or 
if necessary, replace them.

The  adapter  must  be  screwed  to  the 
motor  with  the  identification  plate 
facing up, then screw the seal plate to 
the  adapter,  replace  the  sleeve, 
applying liquid screw fastener on the 
end  that  goes  to  the  motor  and 
sliding  it  along  the  arrow. Verify  that 
the  faces  of  the  mechanical  seal  do 
not show cracks or bumps, that if so, 
you will need to replace it. Position it 
carefully  by  sliding  it  through  the 
sleeve,  place  the  spring  on  the 
mechanical  seal  and  screw  the 
impeller  clockwise.  Screw  the  casing 
and pump base.

IMPORTANT!  -  All  parts 
must 

be 

clean 

before 

reassembly.

barmesa.com

Summary of Contents for BCS 1 1/4x1 1/2-5

Page 1: ...ion Centrifugal Stainless Steel Pumps IMPORTANT Read all instructions in this manual before operating or servicing a pump Last update 07 15 2021 BCS series 0 5 HP 1750 RPM 0 75 3 HP 3500 RPM BCSF seri...

Page 2: ...impeller can causeseriousinjury Always wear eye protection when working on pumps Do not wear loose clothing that may become entangled in moving parts Pumps build up heat and pressure during operation...

Page 3: ...mediatecoupling 4BCS SERIES 2 50 1 59 SINGLE PHASE ONLY 6 31 MAX 6 50 2 50 L 1 NPT OPTIONAL 2 88 3 38 SUCTION DISCHARGE W C MAX 0 41 DIA HOLES 4 PLACES 3 50 X 4 12 2 94 2 94 6 75 4 88 MAX R 2 66 Dimen...

Page 4: ...protectionmustbeprovided HARDWARE AISI304stainlesssteel PAINT Solventbasedenamel onlyintermediatecoupling 4BCSF SERIES AB APPROX Z X E E A D G APPROX MAX 17 8 W BG C MAX O MAX F F B H HOLES 4 R L D Mo...

Page 5: ...M A AB B All dimensions are in inches and weight in pounds Do not use for construction purposes Pumps will be shipped with top vertical discharge position as standard For other orientations remove cas...

Page 6: ...educe friction on the suction side A successful operation depends on the calculation of the friction loss in the suction considering acceptable limits The minimum suction pipe size to use can be deter...

Page 7: ...d by using a smaller diameter pipe a larger diameter discharge pipe is commonly used than the required by the volute or body Figure 2 Wrong installation Without strainer Vortex D Too much height Less...

Page 8: ...MPORTANT Do not operate pump without priming first Operating dry will damage seal 4Pre Operation 1 Check Voltage and Phase Compare the voltage and phase information stamped on the pump name plate 2 Ch...

Page 9: ...en the pump for inspection or cleaning DO NOT remove the seal only remove the spring if the impeller had to be removed Once a seal has been in operation it is very difficult that when removing and rea...

Page 10: ...54 1 21 9 7 28 1 86 0 6 180 757 66 3 26 7 8 9 2 27 0 73 0 3 200 833 80 32 2 10 07 2 72 0 87 0 35 220 908 95 38 1 12 6 3 21 1 03 0 41 240 984 111 44 5 14 7 3 74 1 2 0 48 260 1060 128 51 3 16 9 4 3 1 38...

Page 11: ...75 3 36 STANDARD 45 ELBOW 0 38 0 54 0 61 0 77 0 92 1 15 1 53 1 83 2 29 STANDARD TEE 1 68 2 29 2 75 3 36 4 28 5 19 6 71 8 23 10 1 ANGLE GLOBE VALVE OPEN 3 97 5 49 6 71 8 23 10 7 12 2 16 8 21 3 25 9 GL...

Page 12: ...11 Spare Parts To request a replacement please provide the model and serial number as shown on the nameplate and the description and part number as shown in the parts list 4BCS barmesa com...

Page 13: ...ller BCS 3 94 03140237I Impeller BCS 3 75 03140237J Impeller BCS 3 50 5 03180031 Seal plate BCS 1 CF8M 6 30400840B Shaft sleeve BCS 1 316 SS 7 31030287 Mechanical seal 7 8 1 0114SVP6SS 8 30400530 Base...

Page 14: ...ANICAL SEAL ROTATORY PART MECHANICAL SEAL MECHANICAL SEAL STATIONARY PART STATIONARY PART MECHANICAL SEAL STATIONARY PART To request a replacement please provide the model and serial number as shown o...

Page 15: ...teel 17 92010040H Housing gasket 2 257 1 Viton 18 92010014 Deflector washer 1 Buna N 19 94010061E Identification plate BCSF 1 Aluminum 20 91010192 Rivet 001628 SS 2 Stainless steel ITEM PART DESCRIPTI...

Page 16: ...1 91010345C Hex screw 3 8 x 1 2 304 SS 12 91010413 Hex screw 3 8 x 1 4 Steel 13 91010012 Spring washer 3 8 4 Steel 14 91010061 Spring washer 3 8 10 304 SS 15 92010030G Impeller gasket 0 025 2 Viton 16...

Page 17: ...n on the nameplate and the description and part number as shown in the parts list 4BCSF AK 8 MECHANICAL SEAL MECHANICAL SEAL ROTATORY PART ROTATORY PART MECHANICAL SEAL ROTATORY PART MECHANICAL SEAL M...

Page 18: ...sket 2 265 1 Viton 18 92010014 Deflector washer 1 Buna N 19 94010061E Identification plate BCSF 1 Aluminum 20 91010192 Rivet 001628 SS 2 Stainless steel 4BCSF 1 x 2 8 with flange 8 ITEM PART DESCRIPTI...

Page 19: ...mping capacity is not too much The pump is operating in the range of NPSHR If reducing flow makes the noise gone then the problem is in the point above partially close the discharge valve The bearings...

Page 20: ...19 barmesa com...

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