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7

Installation & Operation

In  order  to  determine  the  optimal 
size  of  the  piping,  compare  the  total 
cost  of  the  equipment's  operation 
(cost 

of 

the 

pump, 

control 

equipment,  piping  and  energy 
consumption).  By  increasing  the 
discharge  diameter  reasonably,  it 
reduces the required BHP due to the 
low  friction.  Perform  different  tests 
using  several  piping  diameters  until 
you find the more convenient.

The  pipe,  valves,  etc.  should  be 
perfectly  align  with  the  volutes 
suction  and  discharge  centerlines, 
this  to  avoid  any  excessive  loads  on 
the  pumps  volute.  If  needed,  install 
new  expansive  joints  to  protect  the 
pump  from  excessive  thermal  or 
pressure forces.

Install  the  foot  valve  at  the  suction 
pipe  and  fill  with  liquid  the  superior 
part of the pump's body. Sometimes 
air  is  trapped  inside  the  body,  to 
remove it you should uncap the male 
plug  until  the  liquids  spills  out.  Re-
install the male plug using a sealant.

IMPORTANT!  -  Do  not 
operate 

pump 

without  

priming first. Operating dry 
will damage seal. 

4

Pre-Operation

1.

   Check  Voltage  and  Phase  - 

Compare  the  voltage  and  phase 
information  stamped  on  the 
pump name plate.

2.

   Check Pump Rotation -

 Improper 

motor  rotation  can  result  in  poor 
pump  performance  and  can 
damage  the  motor  and/or  pump. 
Check  rotation  on  three  phase 
units  by  momentarily  applying 
power and observe the "kickback". 

4.

   Priming -

 Every centrifugal pump 

must  be  primed  (suction  pipe  and 
pump's  body  should  have  liquid), 
before operating.

Kickback  should  always  be  in  a 
counter-clockwise 

direction 

as 

viewed  from  motor  end  or  opposite 
to impeller rotation. Impeller rotation 
is  counter-clockwise  as  viewed  from 
bottom of pump.

3.

   Name  Plate  - 

Record  the 

information  from  the  pump  name 
plate  to  drawing  in  front  of  manual 
for future reference.

Figure 6

Discharge piping

Correct

Incorrect

Expansive

joint

Service valve

Expansive

joint

Service valve

Retarded action

check valve

 Safety shutoff

valve

 Swing check valve

could cause a

"water hammer"

IMPORTANT! 

SEVERE 

DAMAGE  MAY  RESULT  IF 
THE  PUMP  WORKS  IN 
WRONG SENSE.

barmesa.com

Summary of Contents for BCS 1 1/4x1 1/2-5

Page 1: ...ion Centrifugal Stainless Steel Pumps IMPORTANT Read all instructions in this manual before operating or servicing a pump Last update 07 15 2021 BCS series 0 5 HP 1750 RPM 0 75 3 HP 3500 RPM BCSF seri...

Page 2: ...impeller can causeseriousinjury Always wear eye protection when working on pumps Do not wear loose clothing that may become entangled in moving parts Pumps build up heat and pressure during operation...

Page 3: ...mediatecoupling 4BCS SERIES 2 50 1 59 SINGLE PHASE ONLY 6 31 MAX 6 50 2 50 L 1 NPT OPTIONAL 2 88 3 38 SUCTION DISCHARGE W C MAX 0 41 DIA HOLES 4 PLACES 3 50 X 4 12 2 94 2 94 6 75 4 88 MAX R 2 66 Dimen...

Page 4: ...protectionmustbeprovided HARDWARE AISI304stainlesssteel PAINT Solventbasedenamel onlyintermediatecoupling 4BCSF SERIES AB APPROX Z X E E A D G APPROX MAX 17 8 W BG C MAX O MAX F F B H HOLES 4 R L D Mo...

Page 5: ...M A AB B All dimensions are in inches and weight in pounds Do not use for construction purposes Pumps will be shipped with top vertical discharge position as standard For other orientations remove cas...

Page 6: ...educe friction on the suction side A successful operation depends on the calculation of the friction loss in the suction considering acceptable limits The minimum suction pipe size to use can be deter...

Page 7: ...d by using a smaller diameter pipe a larger diameter discharge pipe is commonly used than the required by the volute or body Figure 2 Wrong installation Without strainer Vortex D Too much height Less...

Page 8: ...MPORTANT Do not operate pump without priming first Operating dry will damage seal 4Pre Operation 1 Check Voltage and Phase Compare the voltage and phase information stamped on the pump name plate 2 Ch...

Page 9: ...en the pump for inspection or cleaning DO NOT remove the seal only remove the spring if the impeller had to be removed Once a seal has been in operation it is very difficult that when removing and rea...

Page 10: ...54 1 21 9 7 28 1 86 0 6 180 757 66 3 26 7 8 9 2 27 0 73 0 3 200 833 80 32 2 10 07 2 72 0 87 0 35 220 908 95 38 1 12 6 3 21 1 03 0 41 240 984 111 44 5 14 7 3 74 1 2 0 48 260 1060 128 51 3 16 9 4 3 1 38...

Page 11: ...75 3 36 STANDARD 45 ELBOW 0 38 0 54 0 61 0 77 0 92 1 15 1 53 1 83 2 29 STANDARD TEE 1 68 2 29 2 75 3 36 4 28 5 19 6 71 8 23 10 1 ANGLE GLOBE VALVE OPEN 3 97 5 49 6 71 8 23 10 7 12 2 16 8 21 3 25 9 GL...

Page 12: ...11 Spare Parts To request a replacement please provide the model and serial number as shown on the nameplate and the description and part number as shown in the parts list 4BCS barmesa com...

Page 13: ...ller BCS 3 94 03140237I Impeller BCS 3 75 03140237J Impeller BCS 3 50 5 03180031 Seal plate BCS 1 CF8M 6 30400840B Shaft sleeve BCS 1 316 SS 7 31030287 Mechanical seal 7 8 1 0114SVP6SS 8 30400530 Base...

Page 14: ...ANICAL SEAL ROTATORY PART MECHANICAL SEAL MECHANICAL SEAL STATIONARY PART STATIONARY PART MECHANICAL SEAL STATIONARY PART To request a replacement please provide the model and serial number as shown o...

Page 15: ...teel 17 92010040H Housing gasket 2 257 1 Viton 18 92010014 Deflector washer 1 Buna N 19 94010061E Identification plate BCSF 1 Aluminum 20 91010192 Rivet 001628 SS 2 Stainless steel ITEM PART DESCRIPTI...

Page 16: ...1 91010345C Hex screw 3 8 x 1 2 304 SS 12 91010413 Hex screw 3 8 x 1 4 Steel 13 91010012 Spring washer 3 8 4 Steel 14 91010061 Spring washer 3 8 10 304 SS 15 92010030G Impeller gasket 0 025 2 Viton 16...

Page 17: ...n on the nameplate and the description and part number as shown in the parts list 4BCSF AK 8 MECHANICAL SEAL MECHANICAL SEAL ROTATORY PART ROTATORY PART MECHANICAL SEAL ROTATORY PART MECHANICAL SEAL M...

Page 18: ...sket 2 265 1 Viton 18 92010014 Deflector washer 1 Buna N 19 94010061E Identification plate BCSF 1 Aluminum 20 91010192 Rivet 001628 SS 2 Stainless steel 4BCSF 1 x 2 8 with flange 8 ITEM PART DESCRIPTI...

Page 19: ...mping capacity is not too much The pump is operating in the range of NPSHR If reducing flow makes the noise gone then the problem is in the point above partially close the discharge valve The bearings...

Page 20: ...19 barmesa com...

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