background image

4

Disassembly

Impeller  and  Volute  - 

Disconnect 

power. Remove  hex  nuts  (

)  and 

 

16

vertically  lift motor  housing  and  seal 

 

plate  assembly from  volute  (3 ).

 

7  

Clean  out  volute  (3 ) if  necessary. 

7  

Inspect gasket (3 ) and replace if cut

6

 

 

or  damaged.  Clean  and examine 

 

impeller  (

),  for  pitting  or wear  and 

32

 

replace  if  required.  To  remove 
impeller  (

),  remove  cap  screw  (

)

32

35  

a

 

34

 

nd washer (

). With a wheel puller, 

pull impeller  straight  of

 

  shaft  and 

remove 

.  To  remove  wear 

square  key

ring  (33),  split  it  and  remove,  being 
carefull not to damage volute.

Moisture Probes - 

Drain oil from seal 

chamber,  if  not  already  done. 
Remove  cap  screws  (9)  and  lifting 
handle  (8).  Set  unit  upside  down  on 
blocks  to  avoid  damaging  cables. 
Remove  socket  head  cap  screws  (27) 
and lift seal plate (26), with seal’s (19) 
stationary,  vertically  from  bearing 
housing  (15), 

do  not

  damage  seal. 

Check  moisture  sensor  probes  (41) 
for  damage,  replace  by  removing 
screws  (42)  and  disconnecting  wires 
(40).  Then  remove  probes  (41)  from 
bearing housing (15).

Diaphragm  - 

6

with  seal  plate  (2 ) 

removed,  examine  diaphragm  (2 )

3  

for ruptures  or  crackes.  Replace 

 

diaphragm by  removing  capscrews 

 

(

)  and  plate (

).  Clean  vent  holes 

25

  24

in seal plate (2 ).

6

Shaft  Seal  -

  Remove  outboard 

rotating  member  of  seal  (19),  spring 
and  inboard rotating  member  from 

 

shaft. Examine all seal parts. 

 

Inspect seal for signs of uneven wear 
pattern on stationary members, chips 
and scratches on either seal face. 

DO 

NOT interchange seal components, 
replace the entire shaft seal (19)

 

. If

replacing  seal,  remove  stationary  by 
prying out with flat screwdriver. 

Motor  and  Bearings  - 

Remove 

volute, impeller, seal plate and seal as 

 

previously stated  and  drain  oil  from 

 

motor  housing (3).  Position  unit 

 

upright, using blocks to avoid resting 

 

unit on shaft. Remove cap screws (6) 

 

o-ring  (5)  and  conduit  box assembly 

 

(4)  from  motor  housing  (3).  Note 
connections  and  then  remove  cable 
lead wires from motor lead wires and 

 

moisture

  temperature  sensor 

  and

wires from control cable by removing 

 

connectors.  Remove cap  screws  (12) 

 

and  vertically  lift  the motor  housing 

 

(3)  from  bearing  housing

(1 ). 

 

5

Replace  square  ring  (1   if  damaged

4)

 

or cut. Remove the upper motor bolts

 

 

and lift  upper  end  bell  from  motor 

 

(1). Remove wave  washer.  Remove 

 

 

upper bearing (2) with a wheel puller 

 

if damaged or worn.

Vertically 

lift 

stator 

(1) 

from 

rotor/shaft. Inspect  windings  for 

 

shorts  and  resistance.

Test  the 

 

temperature  sensors  by  checking for 

 

continuity  between  the  black  and 
white  wires.  If  defective  contact 
f

 

actory or  motor  service  station.  Pull 

motor  rotor/shaft  with  bearing  (1 ) 

3

from  bearing housing  (1 ).  Remove 

 

5

bearing  (1 )  with  a wheel  puller  if 

3

 

worn  or  damaged.  If  rotor or  stator 

 

windings  are  defective,  replace the 

 

complete motor. 

4

Reassembly

Bearings  - 

 

Replace  bearings,  being

 

careful  not  to  damage  the  rotor  or
shaft.  If equipped,  i

 

fill  notch  should 

face  the  rotor   core  for  both  upper 

and lower bearings. 

Apply  adhesive  compound  to  the 
shaft and  press  bearing  (1 )  onto 

 

3

shaft,  position squarely  onto  the 

 

shaft applying force to the inner race 

 

of bearing only, until bearing seats on 

 

shoulder  of  the  shaft. In  the  same 

 

manner,  assemble  upper bearing  (2) 

 

to shaft.

Motor -

 Slide rotor with bearing (13) 

into  bearing  housing

5

  (1 )  until 

bearing seats on the bottom. Position 

 

motor  housing  and stator  into  pilot, 

 

install  wav

upper  end 

e  washers  in 

bell.

IMPORTANT!  Special  wave  washers 
in upper motor housing are required 
to compensate  for  shaft  expansion. 

 

These washers  must  be  properly 

 

reinstalled  to give  the required 

 

 

constant  down  force  on the  motor 

 

shaft.

Position  upper  motor  end  bell 
aligning holes and thread cap screws 

 

into bearing housing (1 ) and torque 

 

5

to  16  ft/lbs. Place  all  motor  leads 

 

above the motor. Position square ring 

 

(1 )  on  bearing housing  (1 )  and 

4

 

5

lower  housing  (3)  over motor  and 

 

into pilot, aligning handle so that it is 

 

parallel  to  motor  end  bell  reliefs. 
Apply  thread  locking  compound  to 
threads on cap screws (12) and install 
with nuts (16) and torque to 24 ft/lbs.

Seal/Diaphragm  -

  (See  Figure  3) 

Clean  and  oil  seal  cavities  in  bearing 
housing  (1 )  and  seal 

late  (2 ). 

5

p

6

Lightly oil 

 outer 

(Do not use grease)

surface  of  inboard  and  outboard 
stationary members of seal (19). Press 
inboard  stationary  member  i

f  rmly 

into  bearing  housing  (15)  and 

outboard  stationary  into  seal  plate 
(

), using  a  seal  pusher  tool. 

24  

Nothing but the seal pusher tool is to 

 

come in contact with seal face.

 

IMPORTANT!  -  All  parts 
must 

be 

clean 

before 

reassembly.

Handle  seal  parts  with 
extreme  care.  DO  NOT 
damage  lapped  surfaces.

07

Service

barmesapumps.com

Summary of Contents for 6BSE12036LDS

Page 1: ...s Handling Pumps IMPORTANT Read all instructions in this manual before operating or servicing a pump 6BSE LDS 6BSE HLDS 9 12 18 24 30 HP 1150 RPM 18 24 30 36 48 60 HP 1750 RPM 6BSE HLDS 30 60 HP 6BSE LDS 9 30 HP 18 60 HP Last update 08 07 2020 barmesapumps com ...

Page 2: ...ory items associatedwithornearthepump T h i s p u m p i s n o t i n t e n d e d f o r u s e i n swimming pools or water installations where there is DANGER humancontactwithpumpedfluid Riskofelectric shock To reduce risk of electric shock always disconnect pump from power source before DANGER handling any aspect of the pumping system Lockoutpowerandtag Do not lift carry or hang pump by the electric...

Page 3: ...seal sliderailcoupling SRC 6 The moisture cord and or temperature cord is size 18 5 type SO Ø0 485 for all models 6BSE18034LDS 18 230 3 1750 50 6 232 F 2 3 G 1 34 891 6BSE18044LDS 18 460 3 1750 25 3 116 F 2 3 G 1 34 891 6BSE24034LDS 24 230 3 1750 62 8 290 E 2 3 G 1 34 928 6BSE24044LDS 24 460 3 1750 31 4 145 E 2 3 G 1 34 928 6BSE30034LDS 30 230 3 1750 75 8 364 E 2 3 G 1 34 985 6BSE30044LDS 30 460 3...

Page 4: ... SIZE CORD TYPE CORD O D WEIGHT pounds 6BSE30034HLDS 30 230 3 1750 76 364 F 2 3 G 1 34 957 6BSE30044HLDS 30 460 3 1750 38 182 F 2 3 G 1 34 957 6BSE36034HLDS 36 230 3 1750 90 434 E 2 3 G 1 34 963 6BSE36044HLDS 36 460 3 1750 45 217 F 2 3 G 1 34 963 6BSE48044HLDS 48 460 3 1750 65 290 E 2 3 G 1 34 974 6BSE60044HLDS 60 460 3 1750 78 363 E 2 3 G 1 34 1005 46BSE HLDS 46BSE LDS barmesapumps com ...

Page 5: ...uplex stations or basins with a slide rail system Barmesa SRC which allows the pump s to be installed or removed without requiring personnel to enter the station or resting on the basin floor 4Discharge Piping Discharge piping should be as short as possible and sized no smaller than the pump discharge Do not reduce the discharge pipe size below that which is provided on the pump Both a check valve...

Page 6: ... phase information stamped on the pump name plate 2 Check Pump Rotation Improper motor rotation can result in poor pump performance and can damage the motor and or pump Check rotation on three phase units by momentarily applying power and observe the kickback Kickback should always be in a counter clockwise direction as viewed from motor end or opposite to impeller rotation Impeller rotation is co...

Page 7: ... box 4 to motor housing 3 Apply thread locking compound to cap screws 6 and place into holes and torque to 15 ft lbs Oil Replacement Seal Chamber Refill chamber completely full with new cooling oil or reuse the uncontaminated oil Figure 2 a Inspect motor chamber for oil level and contamination b Inspect impeller and body for excessive build up or clogging c Inspect motor bearings and shaft seal fo...

Page 8: ...nd bell from motor 1 Remove wave washer Remove upper bearing 2 with a wheel puller if damaged or worn Vertically lift stator 1 from rotor shaft Inspect windings for shorts and resistance Test the temperature sensors by checking for continuity between the black and white wires If defective contact factory or motor service station Pull motor rotor shaft with bearing 1 3 from bearing housing 1 Remove...

Page 9: ...r cap screws 25 Conduit Box Assembly Check power 38 and control cables 39 for crackes or damage and replace complete conduit box 4 if required See Figure 4 Bring motor wires through opening in top of motor housing 3 check sleeving and replace if damaged Position square ring 5 in conduit box 4 and reconnect leads using connectors and insulators See Figures 5 for wiring schematics Refill with coolin...

Page 10: ... should be approximately 0 012 inch 09 Service G T1 T7 T2 T8 T3 T9 T4 T5 T6 G L1 L2 L3 GREEN BLACK RED WHITE MOTOR LEADS THREE PHASE 230V AC Cable Motor Lead Number Green Green Black 1 and 7 Red 2 and 8 White 3 and 9 4 5 and 6 together Figure 5 T2 T3 T4 T7 T5 T8 T6 T9 G L2 L3 RED WHITE MOTOR LEADS T1 L1 BLACK G G GREEN THREE PHASE 460V AC Cable Motor Lead Number Green Green Black 1 Red 2 White 3 4...

Page 11: ...Figure 6 10 Repair Parts VOLUTE FOR 6BSE HLDS barmesapumps com For Repair Part Please supply Model Number and Serial as shown on Name Plate and Part Description and Part Number as shown on Parts List ...

Page 12: ...11 Parts List 46BSE LDS barmesapumps com 30400423 For Repair Part Please supply Model Number and Serial as shown on Name Plate and Part Description and Part Number as shown on Parts List ...

Page 13: ...12 Parts List 46BSE HLDS barmesapumps com 30400423 For Repair Part Please supply Model Number and Serial as shown on Name Plate and Part Description and Part Number as shown on Parts List ...

Page 14: ... supply leads to ensure proper impeller rotation 11 Repair fixturesasrequiredtoeliminateleakage 12 Check pump temperature limits and fluid temperature 13 Replace portion of discharge pipe with flexible connector or tighten existing piping 14 Turn to automatic position 15 Check for leaks around basin inlet and outlets Pump will not turn off 2a Float movement restricted 2b Switch will not activate p...

Page 15: ......

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