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03

Recommendations and Warnings

Bottom of Feet

10"

Recommended

Submergence Level

Minimum

Submergence Level

Figure 1

Receiving inspection

Upon receiving the pump, it should 

be  inspected  for  damage  or 
shortages.  If  damage  has  occurred, 

file  a  claim  immediately  with  the 

company that delivered the pump. If 
the  manual  is  removed  from  the 

packaging, do not lose or misplace.

Storage

Any  product  that  is  stored  for  a 

period  longer  than  six  (6)  months 

from the date of purchase should be 
bench  tested  prior  to  installation.  A 

bench test consists of, checking the 
impeller  to  assure  it  is  free  turning 

and  a  run  test  to  assure  the  motor 

(and  switch  if  provided)  operate 
properly.

Controls

Manual  models  require  a  separate 

approved  pump  control  device  or 
panel  for  automatic  operation.  Be 
sure the electrical specification of the 

control selected properly match the 

electrical specifications of the pump.

Submergence

The  pump  should  always  be 
operated 

in 

the 

submerged 

condition. The minimum sump liquid 
level should never be less than above 

the pump’s volute (See Figure 1).

Installation

These pumps are recommended for 

use  in  a  sump,  basin  or  lift  station. 
The  sump,  basin  or  lift  station  shall 

be sealed and vented in accordance 
with  local  plumbing  codes. 

This 

pump  is  designed  to  pump 

sewage,  effluent  or  wastewater, 
non-explosive  and  non-corrosive 
liquids and shall NOT be installed 

in locations classified as hazardous 
in  accordance  with  the  National 
Electrical  Code  (NEC)  ANSI/NFPA 
70 or Canadian Electric Code (CEC).

 

The pump should never be installed 
in a trench, ditch, or hole with a dirt 

bottom.  The  legs  will  sink  into  the 
dirt  and  the  suction  will  become 

plugged.

The  installation  should  be  at  a 

sufficient  depth  to  ensure  that  all 

plumbing  is  below  the  frost  line.  If 
this is not feasible, remove the check 

valve  and  size  the  basin  to 
accommodate 

the 

additional 

backflow volume.

Pumps are most commonly installed 
in  simplex  or  duplex  stations  or 
basins  with  a  slide  rail  system 

(Barmesa  SRC),  which  allows  the 
pump(s)  to  be  installed  or  removed 

without requiring personnel to enter 
the  station,  or  resting  on  the  basin 
floor.

Discharge Piping

Discharge piping should be as short 

as possible and sized no smaller than 
the pump discharge. 

Do not reduce 

the discharge pipe size below that 
which  is  provided  on  the  pump.

 

Both  a  check  valve  and  a  shut-off 
valve  are  recommended  for  each 

pump.  The  check  valve  is  used  to 

prevent backflow into the sump. The 
shut-off  valve  is  used  to  manually 

stop  system  low  during  pump 
servicing.

Overload Protection:

Single Phase

 - The stator in-winding 

overload protector used is referred to 
as an inherent overheating protector 
and operates on the combined effect 

of  temperature  and  current.  This 
means  that  the  overload  protector 

will trip out and shut the pump off if 

the windings become too hot, or the 
load  current  passing  through  them 

becomes too high. 

Liquid Level Controls

The  level  control(s)  should  be 
mounted on the discharge piping, a 

 

cable  rack or  l

 

f oat  pole.  The  level 

control  should  have  adequate 

clearance so it cannot hang up in it’s 

 

 

swing  and  that  the  pump is 

 

completely  submerged  when  the 
level control is in the "Off " mode. By 
adjusting the cord tether the control 

level  can  be  changed.  One  cycle  of 
operation  should  be  observed,  so 

that  any potential  problems  can  be 

 

corrected.

Electrical Connections

Power cable:

The  power  cable  mounted  to  the 
pump must  not  be  modi ied  in  any 

 

f

way  except for  shortening  to  a 

 

speci ic  application. Any  splice 

f

 

between  the  pump  and  the control 

 

panel  must  be  made  in accordance 

 

with  the  electric  codes.  It  is 
recommended that a junction box, if 

used, be mounted outside the sump 

 

or  be  of at  a  minimum  Nema  4 

 

construction if located within the wet 

 

well. 

DO  NOT  USE  THE  POWER 

CABLE TO LIFT PUMP.

It  is  recommended  that  the  level 

control l

 f oat should be set to insure 

that  the  liquid  in  the  sump  never 

drops  below  the  top  of the  motor 

 

housing  or  a  minimum  level  of 10 

 

inches above the basin  lfoor.

Always  rely  upon  a  C

ed 

ertifi

Electrician for installation.

barmesapumps.com

Summary of Contents for 4BSE-DS Series

Page 1: ...lation Operation Maintenance Manual Submersible Solids Handling Pumps 4BSE DS 4 5 7 5 11 3 15 HP 1750 RPM IMPORTANT Read all instructions in this manual before operating or servicing a pump barmesapum...

Page 2: ...ry items associatedwithornearthepump T h i s p u m p i s n o t i n t e n d e d f o r u s e i n swimming pools or water installations where there is DANGER humancontactwithpumpedfluid Riskofelectric sh...

Page 3: ...oad protection to be included in controlpanel ClassFinsulation Normallyopen N O included requiresrelayincontrolpanel TEMPERATURESENSOR Normallyclosed N C included requiresrelayincontrolpanel OPTIONALE...

Page 4: ...lex stations or basins with a slide rail system Barmesa SRC which allows the pump s to be installed or removed without requiring personnel to enter the station or resting on the basin floor Discharge...

Page 5: ...phase information stamped on the pump name plate 2 Check Pump Rotation Improper motor rotation can result in poor pump performance and can damage the motor and or pump Check rotation on three phase un...

Page 6: ...duit box 4 to motor housing 3 Apply thread locking compound to cap screws 6 and place into holes and torque to 15 ft lbs Oil Replacement Seal Chamber Refill chamber completely full with new cooling oi...

Page 7: ...wave washer Remove upper bearing 2 with a wheel puller if Vertically lift stator 1 from rotor shaft Inspect windings for shorts and resistance Test the temperature sensors by checking for continuity...

Page 8: ...4 if required See Figure 4 Bring motor wires through opening in top of motor housing 3 check sleeving and replace if damaged Position square ring 5 in conduit box 4 and reconnect leads using connector...

Page 9: ...GREEN BLACK RED WHITE MOTOR LEADS THREE PHASE 230V AC Cable Motor Lead Number Green Green Black 1 and 7 Red 2 and 8 White 3 and 9 4 5 and 6 together Figure 5 T2 T3 T4 T7 T5 T8 T6 T9 G L2 L3 RED WHITE...

Page 10: ...Figure 6 09 Repair Parts barmesapumps com For Repair Part Please supply Model Number and Serial as shown on Name Plate and Part Description and Part Number as shown on Parts List...

Page 11: ...t For Repair Part Please supply Model Number and Serial as shown on Name Plate and Part Description and Part Number as shown on Parts List 40 40 4 5 H P SINGLE PHASE 230 7 5 H P SINGLE PHASE 230 barme...

Page 12: ...supply leads to ensure proper impeller rotation 11 Repair fixturesasrequiredtoeliminateleakage 12 Check pump temperature limits and fluid temperature 13 Replace portion of discharge pipe with flexible...

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