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NOTE: 

Barmesa Pumps assumes no responsibility for damage or injury due to disassembly in the field. Disassembly of the pumps or supplied accessories other 

than at Barmesa Pumps or its authorized service centers, automatically voids warranty.

Risk of electric shock. Always disconnect the pump from the power source before handling inspections or repairs.

Symptom

Possible Cause(s)

Corrective Action

Does not start. Starts, 
but imediately stops.

(1) Power failure 
(2) Large discrepancy between power 
source and voltage 
(3) Significant drop in voltage 
(4) Motor phase malfunction
(5) Electric circuit connection faulty
(6) Faulty connection of control circuit
(7) Fuses is blown
(8) Faulty magnetic switch
(9) Water is not at level indicated by float
(10) Float is not in appropriate level
(11) Float is not effective
(12) Short circuit breaker is functioning
(13) Foreign matter clogging pump
(14) Motor burned out
(15) Motor bearing broken

(1)~(3) Contact electric power company 
and devise counter-measures 
(4) Inspect electric circuit 
(5) Correct wiring
(6) Inspect connections and magnetic coil
(7) Check circuit then replace fuse
(8) Replace with correct one 
(9) Raise water level 
(10) Adjust the position of float
(11) Repair or replace 
(12) Repair location of short circuit
(13) Remove foreign matter 
(14) Repair or replace 
(15) Repair or replace

Operates, but stops 
after a while.

(1) Prolonged dry operation has activated 
motor protector and caused pump to stop
(2) High liquid temperature has activated 
motor protector and caused pump to stop
(3) Reverse rotation

(1) Raise water level to C.W.L.
(2) Lower liquid temperature
(3) Correct rotation

Does not pump. 
Inadequate volume.

(1) Reverse rotation
(2) Significant drop in voltage
(3) Operating a 60 Hz pump with 50 Hz
(4) Discharge head is high
(5) Large piping loss
(6) Low operating water level causes air 
suction
(7) Leaking from discharge piping
(8) Clogging of discharge piping
(9) Foreign matter in suction inlet
(10) Foreign matter clogging pump
(11) Worn impeller

(1) Correct rotation (see Operation)
(2) Contact electric power company
(3) Check nameplate
(4) Recalculate and adjust 
(5) Recalculate and adjust 
(6) Raise water level or lower pump 
(7) Inspect, repair 
(8) Remove foreign matter 
(9) Remove foreign matter 
(10) Remove foreign matter
(11) Replace impeller 

Over current.

(1) Unbalanced current and voltage
(2) Significant voltage drop
(3) Motor phase malfunction
(4) Operating 50 Hz pump on 60 Hz
(5) Reverse rotation
(6) Low head. Excessive volume of water
(7) Foreign matter clogging pump
(8) Motor bearing is worn out or damaged

(1) Contact electric power company
(2) Contact electric power company and 
devise counter-measure
(3) Inspect connections and magnetic 
switch
(4) Check nameplate 
(5) Correct rotation (see Operation 2) 
(6) Replace pump with high head pump
(7) Remove foreign matter 
(8) Replace bearing

Pump vibrates; 
excessive operating 
noise.

(1) Reverse rotation
(2) Pump clogged with foreign matter
(3) Piping resonates
(4)Strainer is closed too far

(1) Correct rotation
(2) Disassemble and remove foreign 
matter 
(3) Improve piping 
(4) Open strainer

8. Troubleshooting

barmesa.com

17

Summary of Contents for 2KLEIN-051

Page 1: ...022 Installation Operation Maintenance Manual Submersible Stainless Steel Dewatering Pumps IMPORTANT Read all instructions in this manual before operating or servicing a pump KLEIN series 0 5 1 2 HP 3...

Page 2: ...uild up heat and pressure during operation Allow time for pumps to cool DANGER before handling or servicing the pump or any accessory items associatedwithornearthepump Riskofelectric shock To reduce r...

Page 3: ...dware CORDENTRY 32ftofneoprenecord sealedagainstmoisture BEARINGS Ball singlerow permanentlyoillubricated MOTOR Dry type submersible motor 1 3 phase 115 230 V 60 Hz 3450 RPM Insulation classBandIP68pr...

Page 4: ...1 L W L DN D1 D HP A A1 D D1 DN H H1 H2 0 5 7 4 2 05 4 13 3 35 2 13 58 2 05 1 7 4 2 05 4 13 3 35 2 14 57 2 05 2 8 86 2 05 4 13 3 35 2 17 91 3 19 17 17 Weight without cord Dimensions in inches L W L lo...

Page 5: ...t Productmalfunction Hazard levels NOTICE Savethismanualforfuturereference andkeepitreadilyavailableatthelocationoftheunit Hazard level Indication NOTICE DANGER WARNING CAUTION A hazardous situation w...

Page 6: ...ions Thewarrantydoesnotcoverfaultscausedbythefollowing Deficientmaintenance Improperinstallation Modificationsorchangestotheproductandinstallationcarriedoutwithoutconsultingthemanufacturer Incorrectly...

Page 7: ...propellersortheirretainingdevicestoaidintheirremoval DonotchangetheserviceapplicationwithouttheapprovalofanauthorizedBARMESArepresentative CAUTION You must observe the instructions contained in this...

Page 8: ...restBARMESArepresentative 2 Prior to operation Checkthefollowingpointsuponreceiptofyourpump Is it the pump you ordered Check nameplate It is especially important that you check whether the pump is to...

Page 9: ...lease valve wherever such air pockets are most likely to develop Do not permit end of discharge piping to be submerged as backflow will result when the pump is shut down Non automatic pumps do not hav...

Page 10: ...d as the pump may jerk and cause serious accident involving injury 4 2 Cable 1 Ifthecableisextended donotimmersethespliceinwater 2 Do not pull the cable 3 Install the cable so that it will not overhea...

Page 11: ...Single phase automatic L N PE Black Brown White Blue Green Yellow Green Ground PE Green Yellow Green Yellow Frame grounding Thermal protector Main Auxiliary Capacitor Float switch Figure 4 Three phas...

Page 12: ...blockingtheinletsuction 6 2Regularinspections a Monthlyinspections Measure the insulation resistance The value should be more than 1 megaohm If resistance starts to fall rapidly even withaninitialindi...

Page 13: ...ngorder referringtotheexplodedviewdrawings 1 Removepumpcasingbolts raisethemotorsectionandremovepumpcasing 2 Removeshaftheadboltandimpeller 3 Removeoilfillerpluganddrainlubricatingoil 4 Remove interme...

Page 14: ...E MATERIAL 19 10 SCREW AISI 304 20 WASHER AISI 304 22 SCREW W O RING AISI 304 NBR 23 CABLE SEAT 26 T ADAPTER OPTIONAL 31 NUT AISI 304 31 2 NUT AISI 304 33 SPRING WASHER AISI 304 34 CORRUGATED SPRING S...

Page 15: ...04 10 LIP SEAL NBR 11 IMPELLER AISI 304 ITEM NAME MATERIAL PHOTO 12 PUMP CASING AISI 304 13 PROTECTOR 1 PHASE KLIXON 13 PROTECTOR 3 PHASE KLIXON 14 CAPACITOR 15 1 15 2 BEARINGS 16 STRAINER AISI 304 17...

Page 16: ...AISI 304 ITEM NAME MATERIAL 18 1 GASKET EPDM 18 2 GASKET EPDM 19 SCREW AISI 304 19 1 SCREW AISI 304 19 2 SCREW AISI 304 19 3 SCREW AISI 304 19 4 SCREW AISI 304 19 5 SCREW AISI 304 19 6 SCREW AISI 304...

Page 17: ...SEAL NBR 11 IMPELLER AISI 304 ITEM NAME MATERIAL PHOTO 12 PUMP CASING AISI 304 13 PROTECTOR 1 PHASE KLIXON 13 PROTECTOR 3 PHASE KLIXON 14 CAPACITOR 15 1 15 2 BEARINGS 16 STRAINER AISI 304 17 1 17 2 O...

Page 18: ...2 High liquid temperature has activated motor protector and caused pump to stop 3 Reverse rotation 1 Raise water level to C W L 2 Lower liquid temperature 3 Correct rotation Does not pump Inadequate...

Page 19: ...barmesa com...

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