Bard WH612 Installation Instructions Manual Download Page 6

Manual 2100-480
Page

6 of 24

SHIPPING DAMAGE

Upon receipt of equipment, the carton should be
checked for external signs of shipping damage.  If
damage is found, the receiving party must contact the
last carrier immediately, preferably in writing,
requesting  inspection by the carrier’s agent.

GENERAL

The equipment covered in this manual is to be installed
by trained, experienced service and installation
technicians.

The refrigerant system is completely assembled and
charged.  All internal wiring is complete.

The unit is designed for use with or without duct work.
Flanges are provided for attaching the supply and return
ducts.

These instructions explain the recommended method to
install the air cooled self-contained unit and the
electrical wiring connections to the unit.

These instructions and any instructions packaged with
any separate equipment, required to make up the entire
air conditioning system should be carefully read before
beginning the installation.  Note particularly “Starting
Procedure” and any tags and/or labels attached to the
equipment.

1

Maximum size of the time delay fuse or HACR type circuit breaker for protection of field wiring conductors.

2

Based on 75° C copper wire.  All wiring must conform to NEC and all local codes.

3

These “Minimum Circuit Ampacity” values are to be used for sizing the field power conductors.  Refer to the National Electric
Code (latest revision), article 310 for power conductor sizing.

CAUTION:

When more than one field power conductor circuit is run through one conduit, the conductors must be derated.
Pay special attention to note 8 of table 310 regarding Ampacity Adjustment Factors when more than 3 conductors
are in a raceway.

While these instructions are intended as a general
recommended guide, they do not supersede any national
and/or local codes in any way.  Authorities having
jurisdiction should be consulted before the installation is
made.  See Page 3 for information on codes and
standards.

Size of unit for a proposed installation should be based
on heat loss calculation made according to methods of
Air Conditioning Contractors of America (ACCA).  The
air duct should be installed in accordance with the
Standards of the National Fire Protection Association
for the Installation of Air Conditioning and Ventilating
Systems of Other Than Residence Type, NFPA No.
90A, and Residence Type Warm Air Heating and Air
Conditioning Systems, NFPA No. 90B.  Where local
regulations are at a variance with instructions, installer
should adhere to local codes.

DUCT WORK

Any heat pump is more critical of proper operating
charge and an adequate duct system than a straight air
conditioning unit.  All duct work, supply and return,
must be properly sized for the design airflow
requirement of the equipment.  Air Conditioning
Contractors of America (ACCA) is an excellent guide to
proper sizing.  All duct work or portions thereof not in
the conditioned space should be properly insulated in
order to both conserve energy and prevent condensation
or moisture damage.

TABLE  2

ELECTRICAL SPECIFICATIONS

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Summary of Contents for WH612

Page 1: ...4 INSTALLATION INSTRUCTIONS WALL MOUNTED PACKAGE HEAT PUMPS Model WH612 Manual 2100 480 Supersedes NEW File Volume III Tab 17 Date 12 19 07 Bard Manufacturing Company Inc Bryan Ohio 43506 Since 1914 M...

Page 2: ...ormance 23 Table 10 Maximum ESP of Operation 23 Table 11 Pressure Table Cooling 24 Table 12 Pressure Table Heating 24 Getting Other Information and Publications For More Information 3 Wall Mount Gener...

Page 3: ...ter and Summer Air Conditioning Duct Design for Residential ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Conditioning...

Page 4: ...L MODULES CAPACITY 61 5 ton VOLTS PHASE A 230 208 60 1 B 230 208 60 3 C 460 60 3 REVISIONS KW VENTILATION OPTIONS X Barometric Fresh Air Damper Standard B Blank off Plate C Commercial Ventilator Motor...

Page 5: ...h t d i W W h t p e D D t h g i e H H y l p p u S n r u t e R E F G I J K L M N O P Q A B C B 2 1 6 H W 2 4 4 1 2 2 8 7 4 9 8 7 9 8 7 9 2 8 7 5 1 8 7 9 2 8 7 3 4 9 1 8 5 1 4 0 3 6 1 1 1 2 4 7 3 4 3 4...

Page 6: ...of unit for a proposed installation should be based on heat loss calculation made according to methods of Air Conditioning Contractors of America ACCA The air duct should be installed in accordance w...

Page 7: ...e Kit RG2 through RG5 or RFG2 through RFG5 be installed when no return duct is used RFG filter is not included must order separately Contact distributor or factory for ordering information If using a...

Page 8: ...pen or vented type system to assure proper drainage FIGURE 3 CONDENSATE DRAINS CONDENSATE DRAIN CONDENSER A hole is provided in the unit base to accept a Drain Connection Kit 8620 160 This allows conn...

Page 9: ...2 x 12 See Figures 4 and 5 for details WARNING Failure to provide the 1 4 inch clearance between the supply duct and a combustible surface for the first 3 feet of duct can result in fire causing prope...

Page 10: ...ng at time of installation MIS 796 A Top flashing detail view Attach supplied rain flashing Apply caulk between flashing and wall Foam air seal Seal with bead of caulking along entire length of top Su...

Page 11: ...is required for the first 3 feet of ducting It is important to insure that the 1 4 inch minimum spacing is maintained at all points Failure to do this could result in overheating the combustible mate...

Page 12: ...Manual 2100 480 Page 12 of 24 FIGURE 6 WALL MOUNTING INSTRUCTIONS FIGURE 7 WALL MOUNTING INSTRUCTIONS SEE FIGURE 4 MOUNTING INSTRUCTIONS SEE UNIT DIMENSIONS FIGURE 1 FOR ACTUAL DIMENSIONS...

Page 13: ...Manual 2100 480 Page 13 of 24 FIGURE 8 COMMON WALL MOUNTING INSTALLATIONS...

Page 14: ...isconnect opening under the disconnect access panel straight out This tab will now line up with the slot in the door When shut a padlock may be placed through the hole in the tab preventing entry See...

Page 15: ...f the heating equipment to the individual structure Utilization of the heating Application Data and the heat loss calculation of the building are useful in determining the correct set points Temperatu...

Page 16: ...ulling in second stage heat when coming off set back conditions OPTIONAL COMPRESSOR CUTOFF THERMOSTAT See Figures 10 and 11 Heat pump compressor operation at outdoor temperatures below 0 F are neither...

Page 17: ...a e h e g a t s 2 l o o c e g a t s 2 e l b a m m a r g o r P n o N c i n o r t c e l E r e v o e g n a h c l a u n a M r o o t u A 0 6 0 3 0 4 8 5 4 4 0 2 1 1 t a e H e g a t s 3 l o o C e g a t s 3...

Page 18: ...ng See the Phase Monitor section later in this manual Verification of proper rotation must be made any time a compressor is changed or rewired If improper rotation is corrected at this time there will...

Page 19: ...now in operation The second option has no Auto changeover position but instead energizes the reversing valve solenoid constantly whenever the system switch on subbase is placed in Heat position the B...

Page 20: ...waiting for the outdoor ambient to fall into the defrost region FIGURE 15 DEFROST CONTROL BOARD By placing a jumper across the SEN JMP terminals a 1 4 inch QC terminal works best the defrost sensor m...

Page 21: ...c p m u p t a e h n o y a l e r n a f s s o r c a k c e h C l o r t n o c p m u p t a e h e c a l p e R e v i t c e f e d r o t o M r o t o m e c a l p e R g n i d n i w r o t o m d e t r o h s r o n...

Page 22: ...507 66418 64399 62449 60565 58745 56985 55284 53640 52051 50514 49028 47590 46200 44855 43554 42295 41077 25 0 26 0 27 0 28 0 29 0 30 0 31 0 32 0 33 0 34 0 35 0 36 0 37 0 38 0 39 0 40 0 41 0 42 0 43 0...

Page 23: ...w o L 5 0 A 8 0 A 0 1 A 0 2 A 3 3 3 3 3 3 3 3 9 0 B 3 3 9 0 C 3 3 Rated CFM and ESP on high speed tap TABLE 8 RATED CFM RATED ESP l e d o M d e t a R M F C d e t a R P S E d e d n e m m o c e R e g n...

Page 24: ...i S h g i H 2 7 1 9 1 4 7 8 0 2 5 7 5 2 2 7 7 2 4 2 8 7 1 6 2 0 8 9 7 2 1 8 8 9 2 1 8 8 1 3 2 8 8 3 3 B D g e d 5 8 B W g e d 2 7 e d i S w o L e d i S h g i H 5 7 8 9 1 7 7 5 1 2 8 7 3 3 2 0 8 0 5 2...

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