Bard WH612 Installation Instructions Manual Download Page 19

Manual

2100-480

Page

19 of 24

PHASE MONITOR

All units with three phase compressors are equipped
with a 3 phase line monitor to prevent compressor
damage due to phase reversal.

The phase monitor in this unit is equipped with two
LEDs.  If the Y signal is present at the phase monitor
and phases are correct, the green LED will light.  If
phases are reversed, the red fault LED will be lit and
compressor operation is inhibited.

If a fault condition occurs, reverse two of the supply
leads to the unit.  Do not reverse any of the unit factory
wires as damage may occur.

SERVICE HINTS

1. Caution owner/operator to maintain clean air filters

at all times.  Also, not to needlessly close off supply
and return air registers.  This reduces airflow through
the system, which shortens equipment service life as
well as increasing operating costs.

2. Switching to heating cycle at 75°F or higher outside

temperature may cause a nuisance trip of the remote
reset high pressure switch.  Turn thermostat off then
on to reset the high pressure switch.

3. The heat pump wall thermostats perform multiple

functions.  Be sure that all function switches are
correctly set for the desired operating mode before
trying to diagnose any reported service problems.

4. Check all power fuses or circuit breakers to be sure

they are the correct rating.

5. Periodic cleaning of the outdoor coil to permit full

and unrestricted airflow circulation is essential.

SEQUENCE OF OPERATION

COOLING

  –  Circuit R-Y makes at thermostat pulling

in compressor contactor, starting the compressor and
outdoor motor.  The G (indoor motor) circuit is
automatically completed on any call for cooling
operation or can be energized by manual fan switch on
subbase for constant air circulation.

HEATING  – A 24V solenoid coil on reversing valve
controls heating cycle operation.  Two thermostat
options, one allowing “Auto” changeover from cycle to
cycle and the other constantly energizing solenoid coil
during heating season and thus eliminating pressure
equalization noise except during defrost, are to be used.
On “Auto” option a circuit is completed from R-W1 and
R-Y on each heating “on” cycle, energizing reversing
valve solenoid and pulling in compressor contactor
starting compressor and outdoor motor.  R-G also make
starting indoor blower motor.  Heat pump heating cycle
now in operation.

The second option has no “Auto” changeover position,
but instead energizes the reversing valve solenoid
constantly whenever the system switch on subbase is
placed in “Heat” position, the “B” terminal being
constantly energized from R.  A thermostat demand for
heat completes R-Y circuit, pulling in compressor
contactor starting compressor and outdoor motor.  R-G
also make starting indoor blower motor.

PRESSURE SERVICE PORTS

High and Low pressure service ports are installed on all
units so that the system operating pressures can be
observed.  Pressure tables can be found later in the
manual covering all models on both cooling and heating
cycles.  It is imperative to match the correct pressure
table to the unit by model number.

DEFROST CYCLE

The defrost cycle is controlled by temperature and time
on the solid state heat pump control.  See Figure 15.

When the outdoor temperature is in the lower 40°F
temperature range or colder, the outdoor coil
temperature is 32°F or below.  This coil temperature is
sensed by the coil temperature sensor mounted near the
bottom of the outdoor coil.  Once coil temperature
reaches 30°F or below, the coil temperature sensor
sends a signal to the control logic of the heat pump
control and the defrost timer will start.

After 60 minutes at 30°F or below, the heat pump
control will place the system in the defrost mode.

During the defrost mode, the refrigerant cycle switches
back to the cooling cycle, the outdoor motor stops,
electric heaters are energized, and hot gas passing
through the outdoor coil melts any accumulated frost.
When the temperature rises to approximately 57°F, the
coil temperature sensor will send a signal to the heat
pump control which will return the system to heating
operations automatically.

If some abnormal or temporary condition such as a high
wind causes the heat pump to have a prolonged defrost
cycle, the heat pump control will restore the system to
heating operation automatically after 10 minutes.

The heat pump defrost control board has an option of
30, 60 or 90-minute setting.  All models are shipped
from the factory on the 60-minute pin.  If special
circumstances require a change to another time, remove
the wire from the 60-minute terminal and reconnect to
the desired terminal.  The manufacturer’s
recommendation is for 60-minute defrost cycles.  Refer
to Figure 15.

There is a cycle speed up jumper on the control.  This
can be used to reduce the time between defrost cycle
operation without waiting for time to elapse.

Summary of Contents for WH612

Page 1: ...4 INSTALLATION INSTRUCTIONS WALL MOUNTED PACKAGE HEAT PUMPS Model WH612 Manual 2100 480 Supersedes NEW File Volume III Tab 17 Date 12 19 07 Bard Manufacturing Company Inc Bryan Ohio 43506 Since 1914 M...

Page 2: ...ormance 23 Table 10 Maximum ESP of Operation 23 Table 11 Pressure Table Cooling 24 Table 12 Pressure Table Heating 24 Getting Other Information and Publications For More Information 3 Wall Mount Gener...

Page 3: ...ter and Summer Air Conditioning Duct Design for Residential ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Conditioning...

Page 4: ...L MODULES CAPACITY 61 5 ton VOLTS PHASE A 230 208 60 1 B 230 208 60 3 C 460 60 3 REVISIONS KW VENTILATION OPTIONS X Barometric Fresh Air Damper Standard B Blank off Plate C Commercial Ventilator Motor...

Page 5: ...h t d i W W h t p e D D t h g i e H H y l p p u S n r u t e R E F G I J K L M N O P Q A B C B 2 1 6 H W 2 4 4 1 2 2 8 7 4 9 8 7 9 8 7 9 2 8 7 5 1 8 7 9 2 8 7 3 4 9 1 8 5 1 4 0 3 6 1 1 1 2 4 7 3 4 3 4...

Page 6: ...of unit for a proposed installation should be based on heat loss calculation made according to methods of Air Conditioning Contractors of America ACCA The air duct should be installed in accordance w...

Page 7: ...e Kit RG2 through RG5 or RFG2 through RFG5 be installed when no return duct is used RFG filter is not included must order separately Contact distributor or factory for ordering information If using a...

Page 8: ...pen or vented type system to assure proper drainage FIGURE 3 CONDENSATE DRAINS CONDENSATE DRAIN CONDENSER A hole is provided in the unit base to accept a Drain Connection Kit 8620 160 This allows conn...

Page 9: ...2 x 12 See Figures 4 and 5 for details WARNING Failure to provide the 1 4 inch clearance between the supply duct and a combustible surface for the first 3 feet of duct can result in fire causing prope...

Page 10: ...ng at time of installation MIS 796 A Top flashing detail view Attach supplied rain flashing Apply caulk between flashing and wall Foam air seal Seal with bead of caulking along entire length of top Su...

Page 11: ...is required for the first 3 feet of ducting It is important to insure that the 1 4 inch minimum spacing is maintained at all points Failure to do this could result in overheating the combustible mate...

Page 12: ...Manual 2100 480 Page 12 of 24 FIGURE 6 WALL MOUNTING INSTRUCTIONS FIGURE 7 WALL MOUNTING INSTRUCTIONS SEE FIGURE 4 MOUNTING INSTRUCTIONS SEE UNIT DIMENSIONS FIGURE 1 FOR ACTUAL DIMENSIONS...

Page 13: ...Manual 2100 480 Page 13 of 24 FIGURE 8 COMMON WALL MOUNTING INSTALLATIONS...

Page 14: ...isconnect opening under the disconnect access panel straight out This tab will now line up with the slot in the door When shut a padlock may be placed through the hole in the tab preventing entry See...

Page 15: ...f the heating equipment to the individual structure Utilization of the heating Application Data and the heat loss calculation of the building are useful in determining the correct set points Temperatu...

Page 16: ...ulling in second stage heat when coming off set back conditions OPTIONAL COMPRESSOR CUTOFF THERMOSTAT See Figures 10 and 11 Heat pump compressor operation at outdoor temperatures below 0 F are neither...

Page 17: ...a e h e g a t s 2 l o o c e g a t s 2 e l b a m m a r g o r P n o N c i n o r t c e l E r e v o e g n a h c l a u n a M r o o t u A 0 6 0 3 0 4 8 5 4 4 0 2 1 1 t a e H e g a t s 3 l o o C e g a t s 3...

Page 18: ...ng See the Phase Monitor section later in this manual Verification of proper rotation must be made any time a compressor is changed or rewired If improper rotation is corrected at this time there will...

Page 19: ...now in operation The second option has no Auto changeover position but instead energizes the reversing valve solenoid constantly whenever the system switch on subbase is placed in Heat position the B...

Page 20: ...waiting for the outdoor ambient to fall into the defrost region FIGURE 15 DEFROST CONTROL BOARD By placing a jumper across the SEN JMP terminals a 1 4 inch QC terminal works best the defrost sensor m...

Page 21: ...c p m u p t a e h n o y a l e r n a f s s o r c a k c e h C l o r t n o c p m u p t a e h e c a l p e R e v i t c e f e d r o t o M r o t o m e c a l p e R g n i d n i w r o t o m d e t r o h s r o n...

Page 22: ...507 66418 64399 62449 60565 58745 56985 55284 53640 52051 50514 49028 47590 46200 44855 43554 42295 41077 25 0 26 0 27 0 28 0 29 0 30 0 31 0 32 0 33 0 34 0 35 0 36 0 37 0 38 0 39 0 40 0 41 0 42 0 43 0...

Page 23: ...w o L 5 0 A 8 0 A 0 1 A 0 2 A 3 3 3 3 3 3 3 3 9 0 B 3 3 9 0 C 3 3 Rated CFM and ESP on high speed tap TABLE 8 RATED CFM RATED ESP l e d o M d e t a R M F C d e t a R P S E d e d n e m m o c e R e g n...

Page 24: ...i S h g i H 2 7 1 9 1 4 7 8 0 2 5 7 5 2 2 7 7 2 4 2 8 7 1 6 2 0 8 9 7 2 1 8 8 9 2 1 8 8 1 3 2 8 8 3 3 B D g e d 5 8 B W g e d 2 7 e d i S w o L e d i S h g i H 5 7 8 9 1 7 7 5 1 2 8 7 3 3 2 0 8 0 5 2...

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