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CONTENTS

Getting Other Informations and Publications

General Instructions

Important ................................................................ 2
Shipping Damage .................................................... 2
General

................................................................ 2

Field-Installed Heater Packages (Optional) ............. 2

Installation

Location

................................................................ 9

Typical Installations ................................................. 9
Condensate Drain Trap ......................................... 14
Air Filters .............................................................. 14
Wiring – Main Power ............................................. 15
Wiring – 24V Low Voltage Control Circuit ............. 15
Thermostats ........................................................... 16
Thermostat Indicator Lamps .................................. 17
Emergency Heat Position ...................................... 17
Transformer Taps ................................................... 17
Compressor Cutoff Thermostat and Outdoor
Thermostat Wiring ................................................. 17

Start Up and Operation

Three Phase Scroll Compressor Start Up
Information ............................................................. 19
Sequence of Operation .......................................... 19
Defrost Cycle ......................................................... 20

Troubleshooting

Solid State Heat Pump Control
Troubleshooting Procedure ................................... 21
Troubleshooting Guide .......................................... 21
Checking Temperature Sensor Check Out ............ 22
Temperature vs. Resistance of
Temperature Sensor Chart .................................... 22

Service

Service Hints ......................................................... 23
Pressure Service Ports .......................................... 23
Refrigerant Charge ................................................ 23
Fan Blade Settings ................................................ 23
Suction and Discharge Tube Brazing .................... 24
Troubleshooting ECM Blower Motors ............ 25 & 26
Pressure Tables ................................................ 27-30

Figures

Figure 1

Unit Dimensional Drawing ....................... 8

Figure 2

Slab Mounting at Ground Level ............ 10

Figure 3

Airflow and Service Access
Clearances ............................................ 10

Figure 4

Roof Top Application .............................. 11

Figure 5

Elevated Mounting Platforms ................. 11

Figure 6

Prefabricated Rood Curb
Specifications ........................................ 12

Figure 7

Field Fabricated Curbing ....................... 13

Figure 8

Condensate Drain Trap ......................... 14

Figure 9

Low Voltage Wiring ............................... 15

Figure 10 Unit 24V Terminal Board (5–10 KW) ..... 17
Figure 11 Unit 24V Terminal Board (15–20 KW) ... 18
Figure 12 Heat Pump Control Board ..................... 20
Figure 13 Fan Blade Setting ................................. 23
Figure 14 Brazing Diagram ................................... 24

Tables

Table 1

Rated CFM and ESP .............................. 2

Table 2

Electrical Data ......................................... 3

Table 2A Electrical Data ......................................... 4
Table 2B Electrical Data ......................................... 5
Table 3

Optional Field Installed Heater
Packages ................................................ 6

Table 4

Electric Heater Table ............................... 7

Table 5

Dimensions of Unit .................................. 8

Table 6

Roof Curb Dimensions .......................... 12

Table 7

Thermostat Wire Size ........................... 13

Table 8

Wall Thermostat and Subbase
Combinations .......................................... 9

Table 9

Required Filters ..................................... 14

Table 10 Thermostat Wire Size ........................... 16
Table 11

Compressor Cutoff Thermostat
Wiring  (5 - 10 KW) ............................... 18

Table 12 Compressor Cutoff Thermostat

Wiring  (15 - 20 KW) ............................. 18

Table 13 Refrigerant Charge ............................... 23
Table 14 Fan Blade Setting Dimensions .............. 23
Table 15 Indoor Blower Performance .................. 24
Table 16 Pressure Table - Cooling ....................... 27
Table 17 Pressure Table - Heating ...................... 27
Table 18 Pressure Table - Cooling ....................... 28
Table 19 Pressure Table - Heating ...................... 28
Table 20 Pressure Table - Cooling ....................... 29
Table 21 Pressure Table - Heating ...................... 29
Table 22 Pressure Table - Cooling ....................... 30
Table 23 Pressure Table - Heating ...................... 30

Summary of Contents for PH11242

Page 1: ...H1230 PH11361 PH1236 PH11422 PH1242 PH10481 PH11481 PH1060 INSTALLATION INSTRUCTIONS Copyright 2003 Manual 2100 354B Supersedes 2100 354A File Volume II Tab 11 Date 03 19 03 Bard Manufacturing Company...

Page 2: ...e 4 Roof Top Application 11 Figure 5 Elevated Mounting Platforms 11 Figure 6 Prefabricated Rood Curb Specifications 12 Figure 7 Field Fabricated Curbing 13 Figure 8 Condensate Drain Trap 14 Figure 9 L...

Page 3: ...and Summer Air Conditioning Duct Design for Residential ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Conditioning Co...

Page 4: ...cularly Starting Procedure and any tags and or labels attached to the equipment While these instructions are intended as a general recommended guide they do not supersede any national and or local cod...

Page 5: ...s s e r p m o C e p y T r o s s e r p m o C l l o r c S l l o r c S l l o r c S l l o r c S l l o r c S l l o r c S s t l o V 8 0 2 0 3 2 8 0 2 0 3 2 8 0 2 0 3 2 8 0 2 0 3 2 0 6 4 8 0 2 0 3 2 s p m A...

Page 6: ...m o C e p y T r o s s e r p m o C l l o r c S l l o r c S l l o r c S l l o r c S l l o r c S l l o r c S s t l o V 8 0 2 0 3 2 8 0 2 0 3 2 0 6 4 8 0 2 0 3 2 8 0 2 0 3 2 0 6 4 s p m A d a o L d e t a...

Page 7: ...S l l o r c S l l o r c S l l o r c S l l o r c S l l o r c S l l o r c S s t l o V 8 0 2 0 3 2 8 0 2 0 3 2 8 0 2 0 3 2 8 0 2 0 3 2 8 0 2 0 3 2 8 0 2 0 3 2 8 0 2 0 3 2 s p m A d a o L d e t a R 5 0 1...

Page 8: ...N A N S A N S A A A N A N 5 0 A C P 3 H E 1 8 0 2 0 4 2 A N S A N S A N A N A N S A N 0 1 A C P 3 H E 1 8 0 2 0 4 2 A N S A N A N A N A N A N A N A N 5 1 A C P 3 H E 1 8 0 2 0 4 2 A N A N A N S 2 A N...

Page 9: ...0 5 7 5 2 1 1 5 7 3 0 5 7 5 2 1 1 0 0 8 2 1 0 0 5 0 2 0 0 0 6 2 0 0 4 8 3 0 0 8 2 1 0 0 0 6 2 0 0 4 8 3 1 8 1 8 0 2 8 8 2 3 3 3 2 6 3 6 1 4 1 4 5 5 2 6 1 8 1 8 0 2 2 6 3 6 1 4 1 4 5 5 2 6 0 6 0 3 0 6...

Page 10: ...m o N s e h c n I g n i n e p O t c u D H e g r a h c s i D r i A n r u t e R A B C J K L M D E F G 4 2 1 1 H P 4 2 2 1 H P 0 3 1 1 H P 0 3 2 1 H P 6 3 1 1 H P 6 3 2 1 H P 4 1 4 2 6 1 3 8 4 8 1 8 3 8...

Page 11: ...of twelve inch elevation is recommended while greater elevation may be required for areas of high snow accumulation Poured concrete steel framework brick cement block etc can be utilized to construct...

Page 12: ...Manual 2100 354 Page 10 FIGURE 2 SLAB MOUNTING AT GROUND LEVEL Above 32 F Outside Temperature FIGURE 3 AIRFLOW AND SERVICE ACCESS CLEARANCES MIS 1185...

Page 13: ...Manual 2100 354 Page 11 FIGURE 4 ROOF TOP APPLICATION May also be required for ground level installations MIS 1176 FIGURE 5 ELEVATED MOUNTING PLATFORMS MIS 1183...

Page 14: ...e d o M s l i a t e D b r u C f o o R A B C D E F G H I J K L 4 2 1 1 H P 4 2 2 1 H P 0 3 1 1 H P 0 3 2 1 H P 6 3 1 1 H P 6 3 2 1 H P 6 3 E H R 3 0 0 2 4 0 9 5 7 3 0 8 5 2 0 4 5 2 7 3 5 7 3 8 3 5 7 3...

Page 15: ...wood curbing Caulk seal all joints weatherproof TABLE 7 DIMENSION X FOR FIELD FABRICATEDCURBING l e d o M t i n U d o o H f o o R l e d o M n o i s n e m i D X 4 2 1 1 H P 4 2 2 1 H P 0 3 1 1 H P 0 3...

Page 16: ...be piped through a condensate drain trap to a suitable drain C Always mount the unit is such a position that it may be easily reached for servicing and maintenance D Insure that the unit is clear so...

Page 17: ...els are suitable for connection with copper wire only These instructions must be adhered to Refer to the National Electrical Code for complete current carrying capacity data on the various insulation...

Page 18: ...h c t i w S n a F t a e H x u A t a e H m E k c e h C s p m a L g n i t a c i d n I 7 1 0 3 0 4 8 9 2 1 1 R 4 7 8 T 9 0 0 4 0 4 8 1 8 1 1 L 4 7 6 Q r e v o e g n a h c l a u n a M b l u b y r u c r e...

Page 19: ...ion point in the unit and while the unit is operating at full load maximum amperage operating condition COMPRESSOR CUTOFF THERMOSTAT and OUTDOOR THERMOSTAT WIRING Heat pump compressor operation at out...

Page 20: ...0 6 4 0 3 2 3 1 8 4 2 1 H P 5 1 0 3 2 1 B 1 8 4 2 1 H P 5 1 0 3 2 1 0 6 0 1 H P 0 2 5 1 0 3 2 1 C B 0 6 0 1 H P 8 1 5 1 0 6 4 0 3 2 3 TABLE 11 5 thru 10 KW l e d o M W K s t l o V e s a h P 2 4 2 1 1...

Page 21: ...sors are wired identically internally As a result once the correct phasing is determined for a specific system or installation connecting properly phased power leads to the same Fusite terminals shoul...

Page 22: ...nected to terminal 60 and reconnect to desired terminal Refer to Figure 12 The manufacturer s recommendation is for 60 minute defrost cycles There is a cycle speed up jumper on the control This can be...

Page 23: ...o h s r o n e p o r o f k c e h C g n i d n i w r o t c a t n o c e c a l p e R r o t o m r o o d t u o n a F n u r t o n s e o d g n i t a e h r o g n i l o o c t s o r f e d g n i r u d t p e c x e...

Page 24: ...0 8 4 0 9 4 0 0 5 5 8 9 6 5 4 8 2 5 5 0 4 6 3 5 1 5 0 2 5 4 1 5 0 5 8 2 0 9 4 0 9 5 7 4 0 0 2 6 4 5 5 8 4 4 4 5 5 3 4 5 9 2 2 4 7 7 0 1 4 8 9 8 9 3 7 5 7 8 3 2 5 6 7 3 3 8 5 6 3 8 4 5 5 3 5 4 5 4 3 4...

Page 25: ...led on all units so that the system operating pressures can be observed Pressure tables can be found in Tables 16 through 23 in this manual covering all models on both cooling and heating cycles It is...

Page 26: ...und the circumference to flow braze material completely around the joint Slowly move torch into Area 3 to draw braze material into joint See Figure 14 Do not overheat joint MIS 1179 FIGURE 14 BRAZINGD...

Page 27: ...k c e h C d e e p s M F C h g i h t a s f f u p r o s t n u H g n i f f u p e c u d e r r e t l i f r o l e n a p g n i v o m e r s e o D n o i t c i t s e r e c u d e R w o l f r i a m u m i x a m e...

Page 28: ...w s c a i r T r o f k c e h C y a l e r N O T P M Y S E R U D E C O R P E S U A C e s i o n e v i s s e c x E e s i o n r o t o m r o t c u d t e n i b a c e s i o n r i a s i t i f i e n i m r e t e...

Page 29: ...7 2 3 2 1 8 2 5 2 3 8 1 7 2 5 8 0 9 2 7 8 9 0 3 9 8 8 2 3 1 9 8 4 3 3 9 7 6 3 B D g e d 5 8 B W g e d 2 7 e d i S w o L e d i S h g i H 3 8 0 2 2 5 8 0 4 2 7 8 0 6 2 9 8 0 8 2 1 9 0 0 3 3 9 0 2 3 5 9...

Page 30: ...7 2 3 2 0 8 9 4 2 1 8 5 6 2 3 8 3 8 2 4 8 0 0 3 5 8 8 1 3 6 8 7 3 3 7 8 6 5 3 B D g e d 5 8 B W g e d 2 7 e d i S w o L e d i S h g i H 1 8 4 2 2 3 8 0 4 2 6 8 8 5 2 7 8 4 7 2 9 8 2 9 2 0 9 1 1 3 1 9...

Page 31: ...g i H 8 7 3 1 2 0 8 8 2 2 1 8 3 4 2 3 8 0 6 2 4 8 7 7 2 5 8 5 9 2 7 8 5 1 3 8 8 4 3 3 0 9 5 5 3 B D g e d 5 8 B W g e d 2 7 e d i S w o L e d i S h g i H 1 8 0 2 2 3 8 6 3 2 4 8 2 5 2 6 8 9 6 2 7 8 7...

Page 32: ...h g i H 2 8 8 0 2 4 8 4 2 2 5 8 9 3 2 6 8 6 5 2 7 8 3 7 2 8 8 1 9 2 0 9 8 0 3 0 9 7 2 3 1 9 6 4 3 8 4 2 1 H P B D g e d 5 7 B W g e d 2 6 e d i S w o L e d i S h g i H 2 7 3 0 2 4 7 1 5 2 6 7 0 3 2 7...

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