background image

Manual 2100-628 

Page 

18 of 24

SEQUENCE OF OPERATION

COOLING  –  Circuit R-Y makes at thermostat pulling 
in compressor contactor, starting the compressor and 
outdoor motor.  (See 

NOTE 

on previous page under 

Condenser Fan Operation if equipped with Low Ambient 
Control.)  The G (indoor motor) circuit is automatically 
completed by the thermostat on any call for cooling 
operation or can be energized by manual fan switch 
on subbase for constant air circulation.  On a call for 
heating, circuit R-W1 make at the thermostat pulling in 
heat contactor for the strip heat and blower operation.  
On a call for second stage heat, R-W2 makes bringing 
on second heat contactor, if so equipped.

COMPRESSOR CONTROL MODULE

The compressor control module is standard on all 
models covered by this manual.  The compressor 
control module is an anti-short cycle/lockout timer with 
high and low pressure switch monitoring and alarm 
relay output.

Adjustable Delay On Make And Break Timer

On initial power up or anytime power is interrupted to 
the unit, the 

delay on make

 period begins, which will 

be 2 minutes plus 10% of the 

delay on break

 setting.  

When the delay on make is complete and the high 
pressure switch and low pressure switch is closed, the 
compressor contactor is energized.  Upon shutdown, 
the delay on break timer starts and prevents restart 
until the delay on break and delay on make periods 
have expired.  

During routine operation of the unit with no power 
interruptions, the compressor will operate on demand 
with no delay.

High Pressure Switch and Lockout Sequence

If the high pressure switch opens, the compressor 
contactor will de-energize immediately.  The lockout 
timer will go into a 

soft lockout

 and stay in soft lockout 

until the high pressure switch closes and the delay on  
break time has expired.  If the high pressure switch 
opens again in this same operating cycle, the unit will 
go into 

manual lockout

 condition and the alarm relay 

circuit will energize.  Recycling the wall thermostat 
resets the manual lockout. 

Low Pressure Switch, Bypass, and Lockout Sequence

If the low pressure switch opens for more than 120 
seconds, the compressor contactor will de-energize 
and go into a soft lockout.  Regardless the state of the 
low pressure switch, the contactor will reenergize after 
the delay on make time delay has expired.  If the low 
pressure switch remains open, or opens again for longer 
than 120 seconds, the unit will go into manual lockout 
condition and the alarm relay circuit will energize.  

Recycling the wall thermostat resets the manual 
lockout.

Alarm Relay Output

Alarm terminal is output connection for applications 
where alarm relay is employed.  This terminal is 
powered whenever the compressor is locked out due to 
HPC or LPC sequences as described.

NOTE:  Both high and low pressure switch controls are 

inherently automatic reset devices.  The high 

pressure switch and low pressure switch cut 

out and cut in settings are fixed by specific air 

conditioner unit model.  The lockout features, 

both soft and manual, are a function of the 

Compressor Control Module. 

ADJUSTMENTS

Adjustable Delay on Make and Delay on Break Timer

The potentiometer is used to select Delay on Break 
time from 30 seconds to 5 minutes.  Delay on 
Make (DOM) timing on power-up and after power 
interruptions is equal to 2 minutes plus 10% of Delay 
on Break (DOB) setting:

  0.5 minute (30 seconds) DOB = 123 second DOM
  1.0 minute (60 seconds) DOB = 126 second DOM
  2.0 minute (120 seconds) DOB = 132 second DOM
  3.0 minute (180 seconds) DOB = 138 second DOM
  4.0 minute (240 seconds) DOB = 144 second DOM
  5.0 minute (300 seconds) DOB = 150 second DOM

During routine operation of the unit with no power 
interruptions, the compressor will operate on demand 
with no delay.

Typical Settings for Dual Unit Installation:

Unit 1:  DOB set at 2 minutes; DOM is 132 seconds

Unit 2:  DOB set at 4 minutes; DOM is 144 seconds

PRESSURE SERVICE PORTS

High and low pressure service ports are installed on 
all units so that the system operating pressures can be 
observed.  A cooling pressure table can be found on 
page 22.

Summary of Contents for K36A2-A

Page 1: ...6A2 A K36A2 N K42A2 A K42A2 N K48A2 A K48A2 N INSTALLATION INSTRUCTIONS Bard Manufacturing Company Inc Bryan Ohio 43506 www bardhvac com Manual 2100 628 Supersedes NEW Date 12 1 14 K60A2 A K60A2 N K36...

Page 2: ...able 8 Indoor Blower Performance 24 Table 9 Maximum ESP Electric Heat Only 24 Table 10 Electric Heat 24 Getting Other Information and Publications 3 Wall Mount General Information 4 Wall Mount Model N...

Page 3: ...er and Summer Air Conditioning Duct Design for Residential ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Conditioning...

Page 4: ...e entire air conditioning system should be carefully read before beginning the installation Note particularly Starting Procedure and any tags and or labels attached to the equipment While these instru...

Page 5: ...s Ducts through the walls must be insulated and all joints taped or sealed to prevent air or moisture entering the wall cavity Some installations may not require any return air duct A metallic return...

Page 6: ...which secure the unit to the outside wall surface at both sides A bottom mounting bracket attached to skid for shipping is provided for ease of installation but is not required 2 The unit itself is su...

Page 7: ...BLE PANEL ACCESS HEATER ELECTRICAL ENTRANCE HIGH VOLTAGE ENTRANCE ELECTRIC HEAT ACCESS PANEL DISCONNECT C BREAKER BUILT IN RAIN HOOD 4 PITCH J K H C I A 2 13 D 3 4 I D DRAIN HOSE Mounting Brackets Loc...

Page 8: ...4 1 1 4 29 3 4 32 12 5 1 2 2 NOTES WALL STRUCTURE 1 SUPPLY AIR IT IS RECOMMENDED THAT A BEAD OF OPENING Right Side View RAIN FLASHING SILICONE CAULKING BE PLACED BEHIND RECOMMENDED 1 CLEARANCE FROM T...

Page 9: ...mbustible materials This is required for the first 3 feet of ducting It is important to insure that the 1 4 inch minimum spacing is maintained at all points Failure to do this could result in overheat...

Page 10: ...TURN AIR SUPPLY AIR FACTORY SUPPLIED RAIN FLASHING SUPPLY AIR MIS 548 A SIDE VIEW I A C K E 1 000 B 1 000 SUPPLY DUCT OVER FRAME INTERIOR FINISHED WALL ALL AROUND DUCT FRAMING MATERIAL EXTERIOR FINISH...

Page 11: ...ALL OPENING W GRILLE SUPPLY DUCT MAYBE LOCATED IN AN ATTIC OR BELOW CEILING RAFTERS AS SHOWN CEILING RAIN RETURN AIR SLEEVE WALL SUPPLY AIR DUCT RAFTERS RAFTERS RETURN AIR OPENING W GRILLE RAIN FALSE...

Page 12: ...on page 23 for Electrical Specifications WIRING LOW VOLTAGE WIRING All 230 208V 1 phase equipment has dual primary voltage transformers All equipment leaves the factory wired on 240V tap For 208V oper...

Page 13: ...mid Operation Light will come on and the lag unit compresser and blower will operate until the set point of humidty controller is satisfied or cancelled by a call for cooling b If the space temperatur...

Page 14: ...Manual 2100 628 Page 14 of 24 FIGURE 7 THERMOSTAT CONNECTIONS...

Page 15: ...TDOWN NC CONTACTS OPEN ON ALARM Rt REMOVE JUMPER FOR COMP DISABLE FEATURE 2 REMOVE JUMPER WHEN CONNECTING GEN CONTACT 3 REMOVE JUMPER WHEN CONNECTING FIRE SHUTDOWN CONTACT 1 NC CONTACTS OPEN ON ALARM...

Page 16: ...ple leaks and recharges R 410A refrigerant is close to being an azeotropic blend it behaves like a pure compound or single component refrigerant The remaining refrigerant charge in the system may be u...

Page 17: ...run in reverse rotation for an extended period of time the compressor s internal protector will trip All three phase compressors are wired identically internally As a result once the correct phasing i...

Page 18: ...m relay circuit will energize Recycling the wall thermostat resets the manual lockout Low Pressure Switch Bypass and Lockout Sequence If the low pressure switch opens for more than 120 seconds the com...

Page 19: ...e unit to the serial plate charge REMOVAL OF FAN SHROUD 1 Disconnect all power to the unit 2 Remove the screws holding both grilles one on each side of unit and remove grilles 3 Remove screws holding...

Page 20: ...URE 10 MOTOR HIGH VOLTAGE CONNECTIONS FIGURE 10 NOTE Bard Models PA13242 PA13302 PA13362 A B PA13422 A B C PA13482 A B C PA13602 A B C contain the X13 Series Motors TROUBLESHOOTING GE X13 SERIES ECM2...

Page 21: ...e common and the appropriate motor terminal 1 5 G input is typically on terminal 1 but refer to wiring diagram a If the low voltage communication is not present check the demand from the thermostat Al...

Page 22: ...ser Fan Operation page 17 Model Return Air Temperature C Pressure 35 37 39 41 43 45 47 49 51 53 55 K36 2 27 DB 19 WB Low Side High Side 143 145 147 148 150 152 154 156 158 160 162 368 388 408 429 449...

Page 23: ...gle Circuit Minimum Circuit Ampacity Maximum External Fuse or Ckt Brkr Field Power Wire Size Ground Wire K36L2 A0Z 208 230 60 1 1 A05 1 K36L2 N0Z 400 60 3 1 8 2 10 14 14 N05 1 9 8 15 14 14 K42L2 A0Z 2...

Page 24: ...Amps BTUH 5 20 8 17 065 18 1 12 800 6 9 0 21 330 TABLE 7 RECOMMENDED AIRFLOW Model Nominal Rated CFM Nominal Rated ESP Recommended Airflow Range K36A K36L 1100 15 930 1350 K42A K42L 1300 20 1485 1070...

Reviews: