Bard I36Z1-A Installation Instructions Manual Download Page 41

Manual 2100-578E

Page 

41 of 41

TAblE  10A — FUll lOAD COOlING PRESSURE/TEMPERATURE

TAblE  11A 

PART lOAD COOlING PRESSURE/TEMPERATURE

TAblE  10b — FUll lOAD HEATING PRESSURE/TEMPERATURE

TAblE  11b 

PART lOAD HEATING PRESSURE/TEMPERATURE

Air Temperature Entering Outdoor Coil °F

Model

Return Air

Temp.

Pressure

55°

60°

65°

70°

75°

80°

85°

90°

95°

100°

105°

110°

115°

120°

125°

I36Z1

75° DB

62° WB

Low Side

High Side

126

209

127

231

129

252

130

274

131

295

132

317

134

338

135

360

136

381

137

407

138

433

139

458

140

484

141

510

141

536

80° DB

67° WB

Low Side

High Side

137

219

139

239

141

260

142

280

144

300

148

314

149

341

150

359

151

381

152

407

153

433

154

458

155

484

156

510

157

535

85° DB

72° WB

Low Side

High Side

154

217

155

240

157

262

158

285

159

307

160

330

162

352

163

375

164

397

165

424

166

451

167

477

168

504

169

531

171

540

I48Z1

75° DB

62° WB

Low Side

High Side

118

221

121

239

124

257

126

275

129

293

131

311

134

329

136

347

139

365

140

397

141

430

142

462

143

494

144

527

145

559

80° DB

67° WB

Low Side

High Side

132

223

134

242

137

261

139

280

141

299

141

348

144

373

148

366

151

375

152

408

154

442

155

475

156

508

157

541

159

575

85° DB

72° WB

Low Side

High Side

140

234

144

253

147

271

151

289

154

307

158

326

161

344

165

362

168

380

170

414

171

448

173

482

174

515

175

549

177

583

I60Z1

75° DB

62° WB

Low Side

High Side

123

218

124

241

124

265

125

289

126

312

127

336

128

360

129

383

129

407

131

431

132

456

134

481

135

505

136

530

138

554

80° DB

67° WB

Low Side

High Side

137

219

137

244

138

269

138

294

139

319

140

341

140

375

141

392

141

418

143

443

144

469

146

494

147

519

149

544

150

570

85° DB

72° WB

Low Side

High Side

146

231

147

255

148

279

150

303

151

327

153

352

154

376

156

400

157

424

159

450

161

475

162

501

164

527

166

552

167

578

Model

Return Air

Temp.

Pressure

10°

15°

20°

25°

30°

35°

40°

45°

50°

55°

60°

65°

70°

I36Z1

70° DB

Low Side

High Side

38

317

45

319

51

320

57

322

63

324

70

326

76

327

82

329

92

356

101

382

107

388

114

395

120

401

127

408

133

414

I48Z1

70° DB

Low Side

High Side

33

268

40

276

47

285

54

293

60

301

67

309

74

318

81

326

89

334

97

342

106

349

114

356

122

363

130

370

138

377

I60Z1

70° DB

Low Side

High Side

38

285

42

289

46

293

50

297

54

301

58

305

63

309

67

313

80

335

94

357

100

365

107

372

114

380

120

387

127

395

Model

Return Air

Temp.

Pressure

55°

60°

65°

70°

75°

80°

85°

90°

95°

100°

105°

110°

115°

120°

125°

I36Z1

75° DB

62° WB

Low Side

High Side

131

188

133

209

134

230

136

250

137

271

139

292

140

313

142

333

143

354

144

379

145

403

146

428

148

453

149

478

150

502

80° DB

67° WB

Low Side

High Side

145

192

146

213

148

234

149

254

150

275

154

292

154

320

155

336

155

358

156

383

158

408

159

433

160

458

161

483

163

508

85° DB

72° WB

Low Side

High Side

158

198

159

219

161

240

162

260

163

281

164

302

166

323

167

343

168

364

169

389

171

415

172

440

173

466

175

491

176

517

I48Z1

75° DB

62° WB

Low Side

High Side

126

172

127

196

129

221

130

245

131

269

133

294

134

318

135

343

137

367

138

390

139

414

140

438

141

461

142

485

144

508

80° DB

67° WB

Low Side

High Side

137

171

139

197

141

222

142

248

144

274

147

312

148

346

150

355

151

377

152

401

154

426

155

450

156

474

157

498

159

523

85° DB

72° WB

Low Side

High Side

150

177

152

203

154

229

156

254

158

280

160

305

162

331

164

357

166

382

167

407

168

431

170

456

171

481

173

505

174

530

I60Z1

75° DB

62° WB

Low Side

High Side

127

196

127

218

128

240

128

261

129

283

130

305

130

326

131

348

131

370

133

394

134

418

136

443

138

467

139

491

141

515

80° DB

67° WB

Low Side

High Side

138

196

139

219

140

242

141

265

142

288

143

316

144

347

144

359

145

380

147

405

149

430

150

455

152

480

154

505

156

530

85° DB

72° WB

Low Side

High Side

152

203

153

226

153

249

154

271

155

294

156

317

157

340

158

363

159

385

161

411

163

436

165

461

167

487

169

512

171

537

Model

Return Air

Temp.

Pressure

10°

15°

20°

25°

30°

35°

40°

45°

50°

55°

60°

65°

70°

I36Z1

70° DB

Low Side

High Side

45

270

51

272

57

274

63

276

69

278

75

280

81

282

87

284

94

300

100

315

110

321

119

326

129

332

138

337

148

343

I48Z1

70° DB

Low Side

High Side

33

261

42

267

50

272

58

278

66

284

75

290

83

295

91

301

97

311

103

320

113

330

122

340

132

350

141

360

151

370

I60Z1

70° DB

Low Side

High Side

37

261

44

270

52

280

59

289

67

299

74

308

82

318

89

327

97

339

104

350

111

359

119

368

126

378

134

387

141

396

Summary of Contents for I36Z1-A

Page 1: ...INSTALLATION INSTRUCTIONS Bard Manufacturing Company Inc Bryan Ohio 43506 www bardhvac com Manual 2100 578E Supersedes 2100 578D Date 11 10 14 I36Z1 A I36Z1 B I36Z1 C I48Z1 A I48Z1 B I48Z1 C I60Z1 A...

Page 2: ...ure 1 Unit Dimensions 7 Center of Gravity 8 Figure 2A Unit on Lift 8 Figure 2B Unit Side 8 Wall Mounting Bracket Location 10 Bracket Wall Sect View Wood Framed Install 11 Figure 3 Compressor Shipping...

Page 3: ...ummer Manual N Air Conditioning Low Pressure Low Velocity ACCA Manual D or Duct System Design Manual Q Winter and Summer Air Conditioning For more information contact these publishers ACCA Air Conditi...

Page 4: ...ulation made according to methods of Air Conditioning Contractors of America ACCA The air duct should be installed in accordance with the Standards of the National Fire Protection Systems of Other Tha...

Page 5: ...TREATMENT X Std Hydrophilic Fin Evap Uncoated Alum Cond Coil 1 Phenolic Coated ID Coil 2 Phenolic Coated OD Coil 3 Phenolic Coated ID OD Coil CONTROLS X 24V Terminal Block Only w o CompleteStat 1 Comp...

Page 6: ...al Fuse or Ckt Breaker Field Power Wire Size Ground Wire Size Ckt A Ckt B Ckt A Ckt B Ckt A Ckt B Ckt A Ckt B I36Z1 A0Z A05 A10 j A15 230 208 1 1 1 1 or 2 1 or 2 26 52 78 84 40 60 80 90 8 6 4 4 10 10...

Page 7: ...RE TIES PART 7950 031 High Voltage Entrance Entrance Low Voltage 20 x 24 Supply Frame With Sides Removed 1 Total Depth 3 8 8 26 7 2 20 18 4 18 3 2 31 1 61 Total Width 1 4 4 28 1 4 9 3 46 1 8 24 Vent E...

Page 8: ...nit Tested Front of Unit Door to center Left side to center Floor to Center Crv erv Floor to Center no vent X Dimension Y Dimension Z Dimension Z Dimension I36Z1 A B 13 31 43 47 I36Z1 C 13 31 43 47 I4...

Page 9: ...e 1 for fork openings 8 Carefully lift the top section straight up avoiding tipping 9 Move the top section through the doorway place on flat surface free of debris 10 The bottom base can now be moved...

Page 10: ...eability and filter access must be considered before installing See Figure 5D for required clearances and recommended service access dimensions SEcuring unit to structure Shipped with the I TEC unit i...

Page 11: ...94 1 31 Min 20 34 Max 3 1 48 1 2 Max 48 Min 3 Centered 8 Centered 43 1 4 Max 49 16 8 20 20 20 43 7 42 3 4 Min 16 11 15 4 43 3 8 Duct Grille Floor Optional Outside Ceiling Wall Sleeve Telescoping Wall...

Page 12: ...Manual 2100 578E Page 12 of 41 FIGURE 3 COMPRESSOR SHIPPING BOLTS FIGURE 4 removal of air duct compressor shipping bolt compressor shipping bolt crv air duct...

Page 13: ...TTOM OF ROOF FLOOR OR FIXED CEILING SUSPENDED CEILING 20 MINIMUM 7 9 3 4 UNIT HEIGHT 9 7 MINIMUM CLEARANCE RECOMMENDED TO BOTTOM OF ROOF OR FIXED CEILING 9 2 MINIMUM REQUIRED INSTALLATION HEIGHT BOTTO...

Page 14: ...EARANCE RECOMMENDED TO BOTTOM OF ROOF OR FIXED CEILING 6 RISER FIELD SUPPLIED DUCT MIS 3200 TURNING VANES RECOMMENDED MINIMUM 12 4 MINIMUM FROM TOP OF UNIT TO DUCT BOTTOM FLOOR OR FIXED CEILING BOTTOM...

Page 15: ...24 MIN 12 MIN FOR LEFT SIDE ACCESS SIDE 12 MIN FOR RIGHT ACCESS WING WALL CONSTRUCTION TOP VIEW RIGHT CORNER CONSTRUCTION TOP VIEW LEFT CORNER CONSTRUCTION TOP VIEW CLOSET CONSTRUCTION TOP VIEW FILTE...

Page 16: ...heat pumps are designed for use with free return non ducted and either duct free with the use of IPBDFZ Series Plenum Box 18 or 12 or a duct supply air system The IPBDZ Plenum Box mounts on top of th...

Page 17: ...he right hand or left hand optional drain locations on the rear of the unit The hole is covered by insulation on the inside of the unit and will have to be cut away Located inside the unit about 12 in...

Page 18: ...Long Use 12 3 4 Long to Attach Inner Sleeve to Unit Back Self Tapping Screws Use 4 1 2 Long Screws to Attach frame to Exhaust Sleeve Use 12 Field Supplied Concrete or Wood Screws to Secure Outer Slee...

Page 19: ...ed insulated 1 Outside wall 2 Area between sleeve and wall 3 Drain area behind unit SIZE VARIES OUTDOOR GRILLE INSIDE WALL AND SLEEVE INTERIOR FLOOR AREA BETWEEN WALL OUTSIDE WALL INSULATED INSULATED...

Page 20: ...e sizing information and maximum fuse or HACR Type circuit breaker size Each unit is marked with a Minimum Circuit Ampacity This means that the field wiring used must be sized to carry that amount of...

Page 21: ...ging in the motor could result in motor failure TABLE 4 WALL THERMOSTATS W2 terminal is first stage electric heat if equipped First stage electric heat can be operated simultaneously with the heat pum...

Page 22: ...rip R 3 SC W1 E A D L O B Y2 Y1 24V G COM W2 Completestat Model CS9B THO or Model CS9BE THO SC SC GND Thermostat W1 E A YO D L O B Y2 Y1 R G C W2 Bard 8403 060 Blue Yellow Orange Red 1 Not needed belo...

Page 23: ...B Y2 Y1 R G C W2 Bard 8403 060 Blue Yellow Orange MIS 3204 A 1 Not needed below 15KW 2 to N C fire alarm circuit if emergency shutdown required Factory installed jumper Remove jumper and connect 3 Con...

Page 24: ...uit if emergency shutdown required Factory installed jumper Remove jumper and connect 3 3 4 CRV Wiring Harness RT Connect to G terminal when thermostat has Occupancy Signal 4 BROWN WHITE ORANGE BLACK...

Page 25: ...multiple leaks and recharges R 410A refrigerant is close to being an azeotropic blend it behaves like a pure compound or single component refrigerant The remaining refrigerant charge in the system ma...

Page 26: ...wer in such a way as to cause rotation in the reverse direction verification of proper rotation must be made Verification of proper rotation direction is made by observing that suction pressure drops...

Page 27: ...on a circuit is completed from R B and R Y1 on each heating on cycle energizing reversing valve solenoid and pulling in compressor contactor starting compressor and outdoor motor R G also make startin...

Page 28: ...SPEEDUP terminals to accelerate the HPC timer and initiate defrost Be careful not to touch any other terminals with the instrument used to short the SPEEDUP terminals It may take up to 15 seconds with...

Page 29: ...ergize the CRV and indoor blower during occupied periods of the day NOTE The ventilation package comes with a blower interlock function but is disabled when it is shipped from the factory in case you...

Page 30: ...D BLUE MED LO VENT OPTION INTAKE EXHAUST SPEEDS 7961 755 2 RED HI MED HI BLUE ORANGE NOM CFM BLACK WIRE COLOR LO ORANGE RED WIRE WITH WHITE TRACE 300 375 450 525 TO CHANGE SPEEDS MOVE BROWN BROWN WHIT...

Page 31: ...rv speed change terminal access BLOWER SPEED CONTROL LOCATION BLOWER SPEED CONTROL BLOWER REMOVED FOR CLARITY CRV DOOR TO ACCESS CRV COMPONENTS REMOVE 9 SCREWS FROM MIS 3207 A CRV INTAKE BLOWER NOTE C...

Page 32: ...Manual 2100 578E Page 32 of 41 FIGURE 17 ventilation airflow diagram Indoor Air VENT EXHAUST Supply Air Outdoor Air BLOWER BLOWER INTAKE VENT SUPPLY BLOWER Return Air MIS 3208...

Page 33: ...d cleaners aromatic solvents temperatures in excess of 170 F or steam Damage to the wheel may result Do not disassemble and immerse the entire heat wheel in a soaking solution as bearing and other dam...

Page 34: ...eplace capacitor Reversing valve does not energize heating only Heat pump control defective Check for 24V between RV C and B C 1 Check control circuit wiring 2 Replace heat pump control Reversing valv...

Page 35: ...54529 20 46200 58 16122 96 6383 17 149355 21 44855 59 15710 97 6239 16 144374 22 43554 60 15310 98 6098 15 139576 23 42295 61 14921 99 5961 14 134956 24 41077 62 14544 100 5827 13 130506 25 39898 63 1...

Page 36: ...trol is bypassed d If motor is not running go to next section 4 If the motor does not appear to be running at the proper speed or does not shut off refer to the next sectionforvoltagecheckstodetermine...

Page 37: ...ermistor Temperature Resistance Chart in this manual Table 6 GREEN STATUS LED Blinks indicating there is a call for fan operation simultaneous to call for compressor operation and is normal RED STATUS...

Page 38: ...ne if it s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down...

Page 39: ...e control module is now completely detached from the motor Verify with a standard ohmmeter that the resistance from each motor lead in the motor plug just removed to the motor shell is 100K ohms Refer...

Page 40: ...13 12 11 9 3 5 1 2 4 MIS 2839 FIGURE 21 control connector motor half Suggested mating connector Housing AMP 350809 1 Contact AMP 350537 1 WARNING Applying 240VAC line input with PIN 1 to PIN 2 jumper...

Page 41: ...85 54 293 60 301 67 309 74 318 81 326 89 334 97 342 106 349 114 356 122 363 130 370 138 377 I60Z1 70 DB Low Side High Side 38 285 42 289 46 293 50 297 54 301 58 305 63 309 67 313 80 335 94 357 100 365...

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