Bard I36Z1-A Installation Instructions Manual Download Page 29

Manual 2100-578E

Page 

29 of 41

I-TEC

 COMMERCIAl ROOM 

VENTIlATOR SYSTEM
GENERAl DESCRIPTION

The I-TEC Commercial Room Ventilator (CRV) is 

designed to be used with all Bard I-TEC models.  The 

only intent of this device is to provide the required  

ventilation by delivering fresh air to meet I.A.Q. (Indoor 

Air Quality) requirements.  In the installed application, 

this system also includes exhaust provisions which 

are balanced with the intake air to maintain building 

pressurization requirements of ASHRAE 62.1 Standard.
Ventilation is accomplished with (2) blower/

motor assemblies for maximum ventilation at low 

sound levels.  The intake and exhaust blowers are 

programmed independently and are balanced to 

maintain a slight positive pressurization in accordance 

to ASHRAE 62.1 Standard. 

The I-TEC CRV is also provided with filters to reduce 

the required service needed and to further improve the 

I.A.Q.  The exhaust air blowers and intake air blowers 

are protected by two (2) throw away filters.  Both are 

accessible without the need for tools.

CONTROl WIRING

The I-TEC CRV comes wired from the factory set to 

450 CFM of ventilation.  Care must be taken when 

deciding how to control the operation of the ventilator.  

When designing the control circuit for the ventilator, the 

following requirements must be met.

 1. The indoor blower must be run whenever the  I-TEC  

    CRV is run.

 2. 

Select and configure the correct CFM ventilation   

    level that the I-TEC CRV needs to operate and   

    configure the system to this level following later   

    instructions within this section.  Over ventilating   

    serves no useful purpose and significantly affects   

    the overall efficiency of the heat pump system.    

    System operating costs would also increase.

  3.  Run the I-TEC CRV only during periods when the   

    conditioned space is occupied.  Running the    

    ventilation during unoccupied periods wastes    

    energy, decreases the expected life of the CRV,   

    and can result in large moisture buildup in the   

    structure.  Running the CRV when the structure is   

    unoccupied allows moisture to build up in the   

    structure because there is little or no cooling load.    

    Thus, the air conditioner is not running enough to   

    remove the excess moisture being brought in.  Use   

    a control system that in some way can control the   

    system based upon occupancy.

RECOMMENDED CONTROl SEqUENCES

Several possible scenarios are listed below:

  1.  Use a programmable electronic thermostat with  

    auxiliary terminal to control the CRV based on  

    daily programmed occupance periods.  Bard     

    markets and recommends Bard Part #8403-060   

    programmable electronic thermostat.

 2. Use Bard CompleteStat™ that incorporates  

 

    temperature, humidity and occupancy control with  

    learning capability into a single device.  No  

 

    programming required.

 3. Use a DDC control system to control the CRV based   

    upon a room occupancy schedule to control the CRV.

 4. Tie the operation of the CRV into the light switch.  The   

    lights in a room are usually on only when occupied.

  5.  Use a manual timer that the occupants turn to   

    energize the CRV for a specific number of hours.

  6.  Use a programmable mechanical timer to energize  

    the CRV and indoor blower during occupied    

    periods of the day.

NOTE:  The ventilation package comes with a blower 

interlock function, but is disabled when it is shipped from 

the factory in case you do not utilize a thermostat with an 

occupancy output, or a occupancy sensor and must tie “A” 

terminal to “G” terminal to drive the ventilation package.  If 

you do have a thermostat or control that does drive occupancy 

output, you will need to remove the tape from the orange wire 

located in the low voltage terminal box, and connect it to the 

“G” terminal to activate this function.  (See Figures 11-13.)

SETTING THE VENTIlATION CFM lEVElS

The I-TEC CRV has four pre-set levels of ventilation 

CFM available.  These are 300, 375, 450 and 525 CFM 

of ventilation air.  The I-TEC CRV is shipped from the 

factory set on the 450 CFM ventilation level.  To  change 

between these four different levels of provided ventilation 

CFM, first refer to Figure 15 to look up the corresponding 

CFM needed for the intake and exhaust blowers to meet 

the design criteria and determine which “speed/wire 

color” is needed.  Then, perform the  following steps.

 1. Open front swinging doors of main unit (by popping  

    front door latches).

  2.  Throw main power disconnect to the “OFF”    

    position to eliminate risk of injury or death due to  

    electrical shock.

  3.  Remove six (6) screws holding front CRV door in  

    place (See Figure 16).

  4.   Locate “Brown Wire with White Trace” that has  

    a black terminal on the end where it connects to  

    the terminal strip (See Figure 15).

  5. Move “Brown Wire with White Trace” to the    

    corresponding CFM level needed in accordance  

    with Figure 15.

Operating the 

I-TEC

 CRV during unoccupied periods can 

result in a build up of excess moisture in the structure.

8.500

5.500

2.336

1.370

1.370

2.585

2.585

2.585

 .745

NO.

NO.

DATE

PART

NAME

DWG.

Bryan, Ohio

DISTRIBUTION

1 2 3 4    5

MAT'L

Bard Mfg. Co.

CHECKED

DRAWN BY

SCALE

PART

APPROVED

FORM:

BLACK

DISCONNECT ALL ELECTRICAL

NAMEPLATE LISTING.

IN SEVERE INJURY OR AMPUTATION.

IN SEVERE INJURY OR AMPUTATION.

END USE:

7961

-754

-2

C

LABEL SHEET #1

REMOVE TO DISASSEMBLE, DO NOT

RE

QU

IR

E

PR

OPE

R

PH

AS

IN

G.

RE

FER

COLORS:

2 BLINKS

IN SERIOUS INJURY OR DEATH.

DISCONNECT THE REMOTE

7961-754

3

PH

ASE

SCR

OLL

CO

M

PR

ESS

ORS

DIECUT SHEET

Suction

EXPOSED MOVING PARTS.

FAILURE TO DO SO CAN RESULT

ELECTRICAL SHOCK CAN RESULT

HI PR. SW./WATER SNSR. FAIL.

FAST BLINK

ELECTRIC POWER SUPPLY OR

IN SEVERE INJURY OR AMPUTATION.

POWER BEFORE SERVICING.

EXPOSED MOVING PARTS.

LO PRESS. SWITCH FAILURE

1 BLINK

INDOOR/OUTDOOR

WARNING

DISCONNECT THE REMOTE

IN SERIOUS INJURY OR DEATH.

!

HAZARD OF ELECTRICAL SHOCK.

COMPRESSOR TIME DELAY

ROSE

WHITE BACKGROUND

MATERIAL:

DISCONNECT THE REMOTE

MODIFY FACTORY WIRING. DOING

LIGHT

OUTDOOR VINYL, SUPPLIER MUST BE CSA

7961-754-1

DISCONNECT ALL ELECTRICAL

ELECTRICAL SHOCK CAN RESULT

ELECTRIC POWER SUPPLY OR

(High)

7961-754-6

7961-754-10

DESCRIPTION

7961-754-1

WARNING

!

HAZARD OF ELECTRICAL SHOCK.

PHASES INCORRECT, REVERSE

PR

OPE

R

ST

AR

T

UP

 IN

FO

RM

AT

IO

N.

IM

P

OR

TA

NT

SUPPLIES BEFORE SERVICING.

IN SERIOUS INJURY OR DEATH.

GREEN

1:1

DARK ORANGE

HI PRESS. HARD LOCKOUT

CODE

APPROVED FOR ACCEPTABLE ADHESIVE

11/17/2011

PRESENT

SO MAY RESULT IN UNIT DAMAGE.

Discharge

7961-754-7

7961-754-8

7961-754-5

7961-754-5

2 UNIT SUPPLY LEADS. DO NOT

TO

 IN

ST

ALL

AT

IO

N I

NS

TRUC

TI

ON

S

FO

R

P

iece

F

ron

tT

rim

TO DISASSEMBLE UNIT

UNIT TIE PLATE

VENT POWER CONNECTION

HP. BOARD TROUBLESHOOTING CODES

DESCRIPTION

UNPLUG AND REMOVE WIRE CLAMPS

NORMAL OPERATION

3 BLINKS

B

racket

EXPOSED MOVING PARTS.

SUPPLIES BEFORE SERVICING.

4 BLINKS

RED

CODE

CGB

(Low)

R-410A

7961

-754

-2

WARNING

!

HAZARD OF ELECTRICAL SHOCK.

DEFROST MODE ACTIVE

SLOW BLINK

SUPPLIES BEFORE SERVICING.

!

WARNING

DAY

RSP

WARNING

!

!

BRIGHT YELLOW

WARNING

7961

-754

-2

7961-754-1

7961-754-3

3 PHASE LINE MONITOR CODES

LIGHT

7961-754-4

PRINTING:

DISCONNECT ALL ELECTRICAL

UNIT TIE PLATE

PHASES CORRECT, Y SIGNAL

REMOVE TO DISASSEMBLE, DO NOT

OVERTIGHTEN BOLTS WHEN REPLACING

7961-754-9

OVERTIGHTEN BOLTS WHEN REPLACING

T

op

W

all

POWER BEFORE SERVICING.

FAILURE TO DO SO CAN RESULT

POWER BEFORE SERVICING.

FAILURE TO DO SO CAN RESULT

ELECTRICAL SHOCK CAN RESULT

ELECTRIC POWER SUPPLY OR

REV.

DATE

DESCRIPTION

ECN NO DRN CHK APR

A 11/17/2011 REVISED 2 BLINKS CODE ON #7961-754-4

10629 CB SD RP

B 11/19/2012 REMOVED LOCKING CAPS TEXT ON 7961-754-3

10849 BR SD CB

C 10/30/2013 REVISED "4" BLINKS CODE ON 7961-754-4

11096 BD SD RP

7961-754 C

Summary of Contents for I36Z1-A

Page 1: ...INSTALLATION INSTRUCTIONS Bard Manufacturing Company Inc Bryan Ohio 43506 www bardhvac com Manual 2100 578E Supersedes 2100 578D Date 11 10 14 I36Z1 A I36Z1 B I36Z1 C I48Z1 A I48Z1 B I48Z1 C I60Z1 A...

Page 2: ...ure 1 Unit Dimensions 7 Center of Gravity 8 Figure 2A Unit on Lift 8 Figure 2B Unit Side 8 Wall Mounting Bracket Location 10 Bracket Wall Sect View Wood Framed Install 11 Figure 3 Compressor Shipping...

Page 3: ...ummer Manual N Air Conditioning Low Pressure Low Velocity ACCA Manual D or Duct System Design Manual Q Winter and Summer Air Conditioning For more information contact these publishers ACCA Air Conditi...

Page 4: ...ulation made according to methods of Air Conditioning Contractors of America ACCA The air duct should be installed in accordance with the Standards of the National Fire Protection Systems of Other Tha...

Page 5: ...TREATMENT X Std Hydrophilic Fin Evap Uncoated Alum Cond Coil 1 Phenolic Coated ID Coil 2 Phenolic Coated OD Coil 3 Phenolic Coated ID OD Coil CONTROLS X 24V Terminal Block Only w o CompleteStat 1 Comp...

Page 6: ...al Fuse or Ckt Breaker Field Power Wire Size Ground Wire Size Ckt A Ckt B Ckt A Ckt B Ckt A Ckt B Ckt A Ckt B I36Z1 A0Z A05 A10 j A15 230 208 1 1 1 1 or 2 1 or 2 26 52 78 84 40 60 80 90 8 6 4 4 10 10...

Page 7: ...RE TIES PART 7950 031 High Voltage Entrance Entrance Low Voltage 20 x 24 Supply Frame With Sides Removed 1 Total Depth 3 8 8 26 7 2 20 18 4 18 3 2 31 1 61 Total Width 1 4 4 28 1 4 9 3 46 1 8 24 Vent E...

Page 8: ...nit Tested Front of Unit Door to center Left side to center Floor to Center Crv erv Floor to Center no vent X Dimension Y Dimension Z Dimension Z Dimension I36Z1 A B 13 31 43 47 I36Z1 C 13 31 43 47 I4...

Page 9: ...e 1 for fork openings 8 Carefully lift the top section straight up avoiding tipping 9 Move the top section through the doorway place on flat surface free of debris 10 The bottom base can now be moved...

Page 10: ...eability and filter access must be considered before installing See Figure 5D for required clearances and recommended service access dimensions SEcuring unit to structure Shipped with the I TEC unit i...

Page 11: ...94 1 31 Min 20 34 Max 3 1 48 1 2 Max 48 Min 3 Centered 8 Centered 43 1 4 Max 49 16 8 20 20 20 43 7 42 3 4 Min 16 11 15 4 43 3 8 Duct Grille Floor Optional Outside Ceiling Wall Sleeve Telescoping Wall...

Page 12: ...Manual 2100 578E Page 12 of 41 FIGURE 3 COMPRESSOR SHIPPING BOLTS FIGURE 4 removal of air duct compressor shipping bolt compressor shipping bolt crv air duct...

Page 13: ...TTOM OF ROOF FLOOR OR FIXED CEILING SUSPENDED CEILING 20 MINIMUM 7 9 3 4 UNIT HEIGHT 9 7 MINIMUM CLEARANCE RECOMMENDED TO BOTTOM OF ROOF OR FIXED CEILING 9 2 MINIMUM REQUIRED INSTALLATION HEIGHT BOTTO...

Page 14: ...EARANCE RECOMMENDED TO BOTTOM OF ROOF OR FIXED CEILING 6 RISER FIELD SUPPLIED DUCT MIS 3200 TURNING VANES RECOMMENDED MINIMUM 12 4 MINIMUM FROM TOP OF UNIT TO DUCT BOTTOM FLOOR OR FIXED CEILING BOTTOM...

Page 15: ...24 MIN 12 MIN FOR LEFT SIDE ACCESS SIDE 12 MIN FOR RIGHT ACCESS WING WALL CONSTRUCTION TOP VIEW RIGHT CORNER CONSTRUCTION TOP VIEW LEFT CORNER CONSTRUCTION TOP VIEW CLOSET CONSTRUCTION TOP VIEW FILTE...

Page 16: ...heat pumps are designed for use with free return non ducted and either duct free with the use of IPBDFZ Series Plenum Box 18 or 12 or a duct supply air system The IPBDZ Plenum Box mounts on top of th...

Page 17: ...he right hand or left hand optional drain locations on the rear of the unit The hole is covered by insulation on the inside of the unit and will have to be cut away Located inside the unit about 12 in...

Page 18: ...Long Use 12 3 4 Long to Attach Inner Sleeve to Unit Back Self Tapping Screws Use 4 1 2 Long Screws to Attach frame to Exhaust Sleeve Use 12 Field Supplied Concrete or Wood Screws to Secure Outer Slee...

Page 19: ...ed insulated 1 Outside wall 2 Area between sleeve and wall 3 Drain area behind unit SIZE VARIES OUTDOOR GRILLE INSIDE WALL AND SLEEVE INTERIOR FLOOR AREA BETWEEN WALL OUTSIDE WALL INSULATED INSULATED...

Page 20: ...e sizing information and maximum fuse or HACR Type circuit breaker size Each unit is marked with a Minimum Circuit Ampacity This means that the field wiring used must be sized to carry that amount of...

Page 21: ...ging in the motor could result in motor failure TABLE 4 WALL THERMOSTATS W2 terminal is first stage electric heat if equipped First stage electric heat can be operated simultaneously with the heat pum...

Page 22: ...rip R 3 SC W1 E A D L O B Y2 Y1 24V G COM W2 Completestat Model CS9B THO or Model CS9BE THO SC SC GND Thermostat W1 E A YO D L O B Y2 Y1 R G C W2 Bard 8403 060 Blue Yellow Orange Red 1 Not needed belo...

Page 23: ...B Y2 Y1 R G C W2 Bard 8403 060 Blue Yellow Orange MIS 3204 A 1 Not needed below 15KW 2 to N C fire alarm circuit if emergency shutdown required Factory installed jumper Remove jumper and connect 3 Con...

Page 24: ...uit if emergency shutdown required Factory installed jumper Remove jumper and connect 3 3 4 CRV Wiring Harness RT Connect to G terminal when thermostat has Occupancy Signal 4 BROWN WHITE ORANGE BLACK...

Page 25: ...multiple leaks and recharges R 410A refrigerant is close to being an azeotropic blend it behaves like a pure compound or single component refrigerant The remaining refrigerant charge in the system ma...

Page 26: ...wer in such a way as to cause rotation in the reverse direction verification of proper rotation must be made Verification of proper rotation direction is made by observing that suction pressure drops...

Page 27: ...on a circuit is completed from R B and R Y1 on each heating on cycle energizing reversing valve solenoid and pulling in compressor contactor starting compressor and outdoor motor R G also make startin...

Page 28: ...SPEEDUP terminals to accelerate the HPC timer and initiate defrost Be careful not to touch any other terminals with the instrument used to short the SPEEDUP terminals It may take up to 15 seconds with...

Page 29: ...ergize the CRV and indoor blower during occupied periods of the day NOTE The ventilation package comes with a blower interlock function but is disabled when it is shipped from the factory in case you...

Page 30: ...D BLUE MED LO VENT OPTION INTAKE EXHAUST SPEEDS 7961 755 2 RED HI MED HI BLUE ORANGE NOM CFM BLACK WIRE COLOR LO ORANGE RED WIRE WITH WHITE TRACE 300 375 450 525 TO CHANGE SPEEDS MOVE BROWN BROWN WHIT...

Page 31: ...rv speed change terminal access BLOWER SPEED CONTROL LOCATION BLOWER SPEED CONTROL BLOWER REMOVED FOR CLARITY CRV DOOR TO ACCESS CRV COMPONENTS REMOVE 9 SCREWS FROM MIS 3207 A CRV INTAKE BLOWER NOTE C...

Page 32: ...Manual 2100 578E Page 32 of 41 FIGURE 17 ventilation airflow diagram Indoor Air VENT EXHAUST Supply Air Outdoor Air BLOWER BLOWER INTAKE VENT SUPPLY BLOWER Return Air MIS 3208...

Page 33: ...d cleaners aromatic solvents temperatures in excess of 170 F or steam Damage to the wheel may result Do not disassemble and immerse the entire heat wheel in a soaking solution as bearing and other dam...

Page 34: ...eplace capacitor Reversing valve does not energize heating only Heat pump control defective Check for 24V between RV C and B C 1 Check control circuit wiring 2 Replace heat pump control Reversing valv...

Page 35: ...54529 20 46200 58 16122 96 6383 17 149355 21 44855 59 15710 97 6239 16 144374 22 43554 60 15310 98 6098 15 139576 23 42295 61 14921 99 5961 14 134956 24 41077 62 14544 100 5827 13 130506 25 39898 63 1...

Page 36: ...trol is bypassed d If motor is not running go to next section 4 If the motor does not appear to be running at the proper speed or does not shut off refer to the next sectionforvoltagecheckstodetermine...

Page 37: ...ermistor Temperature Resistance Chart in this manual Table 6 GREEN STATUS LED Blinks indicating there is a call for fan operation simultaneous to call for compressor operation and is normal RED STATUS...

Page 38: ...ne if it s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down...

Page 39: ...e control module is now completely detached from the motor Verify with a standard ohmmeter that the resistance from each motor lead in the motor plug just removed to the motor shell is 100K ohms Refer...

Page 40: ...13 12 11 9 3 5 1 2 4 MIS 2839 FIGURE 21 control connector motor half Suggested mating connector Housing AMP 350809 1 Contact AMP 350537 1 WARNING Applying 240VAC line input with PIN 1 to PIN 2 jumper...

Page 41: ...85 54 293 60 301 67 309 74 318 81 326 89 334 97 342 106 349 114 356 122 363 130 370 138 377 I60Z1 70 DB Low Side High Side 38 285 42 289 46 293 50 297 54 301 58 305 63 309 67 313 80 335 94 357 100 365...

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