Bard I36Z1-A Installation Instructions Manual Download Page 17

Manual 2100-578E

Page 

17 of 41

(2) Unit

Drain Entrances

Drain Area

Drains

Insulate

(2) Optional Unit

(2) Drain

Access

Locations

MIS-3115 A

(2) OPTIONAL DRAIN

HOLES IN BASE

WALL

BASE VIEW

16 1/2"

18 3/4"

7 3/16"

40 3/4"

35"

OPTIONAL FLOOR

MOUNTING HOLES

CONDENSATE DRAIN

There are two condensate drain connections from the 

condenser drain pan (compressor area).  These are 

visible from the rear of the unit.  Factory installed tubing 

connects the two drains at a tee connection and then a 

single drain hose with a barbed hose connector carries 

the condensate to the draining option of your choice.  

Enough tubing is provided to reach all drain options and 

can be cut down in length.
The unit is shipped from the factory with the drain line 

on the left-hand side as you look at the rear of the unit.  

The tubing can be removed from the drain connections 

and flipped for a right-hand drain.  See Figure 8.
The drain can be routed directly through the floor or 

through the wall.  There are also two optional drain 

locations in the lower rear back panel.  See Figure 8.
The I-TEC design does not require a trap in the 

condensate disposal tubing.  Check your local codes to 

see if a “P” trap is required.

For a stand pipe floor drain or through the wall, there is 

adequate hose length to reach needed location behind the 

unit.  The lower rear portion of the cabinet is recessed 

approximately 4 inches allowing room for a “P” trap (if 

required) to be installed with the cabinet flush with the wall.  

Keep in mind, the drain line must be able to be removed 

from the unit if necessary to remove the unit from the wall.
Access plates are located on the rear of the unit for 

servicing the drain trap.  See Figure 8.  

If the drain line 

is to be routed through an unconditioned space, it must 

be protected from freezing.

The condensate drain line can also be routed back into 

the unit through either the right-hand or left-hand 

optional drain locations on the rear of the unit.  The 

hole is covered by insulation on the inside of the unit 

and will have to be cut away.  Located inside the unit, 

about 12 inches in from the front on both the left and 

right side are drain holes in the bottom of the base.  

These holes are covered with insulation and are not 

visible from inside vent option area.  They are located 

very close to the side panels and can be found by 

pressing down on the insulation or looking at back of 

vent option area (See Figure 8).  Cut insulation away 

to expose the hole.  A drain trap can now be installed 

inside of the cabinet, and the drain hose routed directly 

through the floor.

Once the I-TEC is installed, the rear drains exiting the 

condenser section can be easily serviced with removal 

of the pre-painted metal sides (lift-off doors, remove 

four [4] screws to remove side).
If side access is not available, the drain lines and trap 

can be serviced by removing either one of the drain 

access panels on the rear of the unit (in the ventialtion 

package area.)  See Figure 8.

After drain installation is complete, drain area must 

be insulated for sound purposes with 45" x 24¾" x 6" 

piece of insulation.  See Figure 8.

WITH NO VENT OPTION

To remove the drain access panels in the rear of this 

section, simply remove the front door/cover from the 

box.  Rear drain access panels are now visible on both  

right-hand and left-hand sides in rear of box.

WITH COMMERCIAl ROOM VENTIlATOR

  1.  Open hinged front doors.

  2.  Disconnect unit power to eliminate shock hazard.

  3.  Remove front cover/door of CRV vent package.   

    (Can leave filter access panels in place.)

  4.  Unplug wires coming in on left side from upper  

    unit section.

 5. Unplug two wire harness from front (intake) blower.

  6.  Remove two (2) screws securing front (intake)  

    blower and slide blower out of unit.

  7.  Remove four  (4) screws that retian the partition  

    behind/beneath intake blower removed in Step #6.

  8.  Rear drain access panels are now visible on both  

    right-hand and left-hand sides in rear of box.

FIGURE  8 — DRAIN lOCATIONS

Summary of Contents for I36Z1-A

Page 1: ...INSTALLATION INSTRUCTIONS Bard Manufacturing Company Inc Bryan Ohio 43506 www bardhvac com Manual 2100 578E Supersedes 2100 578D Date 11 10 14 I36Z1 A I36Z1 B I36Z1 C I48Z1 A I48Z1 B I48Z1 C I60Z1 A...

Page 2: ...ure 1 Unit Dimensions 7 Center of Gravity 8 Figure 2A Unit on Lift 8 Figure 2B Unit Side 8 Wall Mounting Bracket Location 10 Bracket Wall Sect View Wood Framed Install 11 Figure 3 Compressor Shipping...

Page 3: ...ummer Manual N Air Conditioning Low Pressure Low Velocity ACCA Manual D or Duct System Design Manual Q Winter and Summer Air Conditioning For more information contact these publishers ACCA Air Conditi...

Page 4: ...ulation made according to methods of Air Conditioning Contractors of America ACCA The air duct should be installed in accordance with the Standards of the National Fire Protection Systems of Other Tha...

Page 5: ...TREATMENT X Std Hydrophilic Fin Evap Uncoated Alum Cond Coil 1 Phenolic Coated ID Coil 2 Phenolic Coated OD Coil 3 Phenolic Coated ID OD Coil CONTROLS X 24V Terminal Block Only w o CompleteStat 1 Comp...

Page 6: ...al Fuse or Ckt Breaker Field Power Wire Size Ground Wire Size Ckt A Ckt B Ckt A Ckt B Ckt A Ckt B Ckt A Ckt B I36Z1 A0Z A05 A10 j A15 230 208 1 1 1 1 or 2 1 or 2 26 52 78 84 40 60 80 90 8 6 4 4 10 10...

Page 7: ...RE TIES PART 7950 031 High Voltage Entrance Entrance Low Voltage 20 x 24 Supply Frame With Sides Removed 1 Total Depth 3 8 8 26 7 2 20 18 4 18 3 2 31 1 61 Total Width 1 4 4 28 1 4 9 3 46 1 8 24 Vent E...

Page 8: ...nit Tested Front of Unit Door to center Left side to center Floor to Center Crv erv Floor to Center no vent X Dimension Y Dimension Z Dimension Z Dimension I36Z1 A B 13 31 43 47 I36Z1 C 13 31 43 47 I4...

Page 9: ...e 1 for fork openings 8 Carefully lift the top section straight up avoiding tipping 9 Move the top section through the doorway place on flat surface free of debris 10 The bottom base can now be moved...

Page 10: ...eability and filter access must be considered before installing See Figure 5D for required clearances and recommended service access dimensions SEcuring unit to structure Shipped with the I TEC unit i...

Page 11: ...94 1 31 Min 20 34 Max 3 1 48 1 2 Max 48 Min 3 Centered 8 Centered 43 1 4 Max 49 16 8 20 20 20 43 7 42 3 4 Min 16 11 15 4 43 3 8 Duct Grille Floor Optional Outside Ceiling Wall Sleeve Telescoping Wall...

Page 12: ...Manual 2100 578E Page 12 of 41 FIGURE 3 COMPRESSOR SHIPPING BOLTS FIGURE 4 removal of air duct compressor shipping bolt compressor shipping bolt crv air duct...

Page 13: ...TTOM OF ROOF FLOOR OR FIXED CEILING SUSPENDED CEILING 20 MINIMUM 7 9 3 4 UNIT HEIGHT 9 7 MINIMUM CLEARANCE RECOMMENDED TO BOTTOM OF ROOF OR FIXED CEILING 9 2 MINIMUM REQUIRED INSTALLATION HEIGHT BOTTO...

Page 14: ...EARANCE RECOMMENDED TO BOTTOM OF ROOF OR FIXED CEILING 6 RISER FIELD SUPPLIED DUCT MIS 3200 TURNING VANES RECOMMENDED MINIMUM 12 4 MINIMUM FROM TOP OF UNIT TO DUCT BOTTOM FLOOR OR FIXED CEILING BOTTOM...

Page 15: ...24 MIN 12 MIN FOR LEFT SIDE ACCESS SIDE 12 MIN FOR RIGHT ACCESS WING WALL CONSTRUCTION TOP VIEW RIGHT CORNER CONSTRUCTION TOP VIEW LEFT CORNER CONSTRUCTION TOP VIEW CLOSET CONSTRUCTION TOP VIEW FILTE...

Page 16: ...heat pumps are designed for use with free return non ducted and either duct free with the use of IPBDFZ Series Plenum Box 18 or 12 or a duct supply air system The IPBDZ Plenum Box mounts on top of th...

Page 17: ...he right hand or left hand optional drain locations on the rear of the unit The hole is covered by insulation on the inside of the unit and will have to be cut away Located inside the unit about 12 in...

Page 18: ...Long Use 12 3 4 Long to Attach Inner Sleeve to Unit Back Self Tapping Screws Use 4 1 2 Long Screws to Attach frame to Exhaust Sleeve Use 12 Field Supplied Concrete or Wood Screws to Secure Outer Slee...

Page 19: ...ed insulated 1 Outside wall 2 Area between sleeve and wall 3 Drain area behind unit SIZE VARIES OUTDOOR GRILLE INSIDE WALL AND SLEEVE INTERIOR FLOOR AREA BETWEEN WALL OUTSIDE WALL INSULATED INSULATED...

Page 20: ...e sizing information and maximum fuse or HACR Type circuit breaker size Each unit is marked with a Minimum Circuit Ampacity This means that the field wiring used must be sized to carry that amount of...

Page 21: ...ging in the motor could result in motor failure TABLE 4 WALL THERMOSTATS W2 terminal is first stage electric heat if equipped First stage electric heat can be operated simultaneously with the heat pum...

Page 22: ...rip R 3 SC W1 E A D L O B Y2 Y1 24V G COM W2 Completestat Model CS9B THO or Model CS9BE THO SC SC GND Thermostat W1 E A YO D L O B Y2 Y1 R G C W2 Bard 8403 060 Blue Yellow Orange Red 1 Not needed belo...

Page 23: ...B Y2 Y1 R G C W2 Bard 8403 060 Blue Yellow Orange MIS 3204 A 1 Not needed below 15KW 2 to N C fire alarm circuit if emergency shutdown required Factory installed jumper Remove jumper and connect 3 Con...

Page 24: ...uit if emergency shutdown required Factory installed jumper Remove jumper and connect 3 3 4 CRV Wiring Harness RT Connect to G terminal when thermostat has Occupancy Signal 4 BROWN WHITE ORANGE BLACK...

Page 25: ...multiple leaks and recharges R 410A refrigerant is close to being an azeotropic blend it behaves like a pure compound or single component refrigerant The remaining refrigerant charge in the system ma...

Page 26: ...wer in such a way as to cause rotation in the reverse direction verification of proper rotation must be made Verification of proper rotation direction is made by observing that suction pressure drops...

Page 27: ...on a circuit is completed from R B and R Y1 on each heating on cycle energizing reversing valve solenoid and pulling in compressor contactor starting compressor and outdoor motor R G also make startin...

Page 28: ...SPEEDUP terminals to accelerate the HPC timer and initiate defrost Be careful not to touch any other terminals with the instrument used to short the SPEEDUP terminals It may take up to 15 seconds with...

Page 29: ...ergize the CRV and indoor blower during occupied periods of the day NOTE The ventilation package comes with a blower interlock function but is disabled when it is shipped from the factory in case you...

Page 30: ...D BLUE MED LO VENT OPTION INTAKE EXHAUST SPEEDS 7961 755 2 RED HI MED HI BLUE ORANGE NOM CFM BLACK WIRE COLOR LO ORANGE RED WIRE WITH WHITE TRACE 300 375 450 525 TO CHANGE SPEEDS MOVE BROWN BROWN WHIT...

Page 31: ...rv speed change terminal access BLOWER SPEED CONTROL LOCATION BLOWER SPEED CONTROL BLOWER REMOVED FOR CLARITY CRV DOOR TO ACCESS CRV COMPONENTS REMOVE 9 SCREWS FROM MIS 3207 A CRV INTAKE BLOWER NOTE C...

Page 32: ...Manual 2100 578E Page 32 of 41 FIGURE 17 ventilation airflow diagram Indoor Air VENT EXHAUST Supply Air Outdoor Air BLOWER BLOWER INTAKE VENT SUPPLY BLOWER Return Air MIS 3208...

Page 33: ...d cleaners aromatic solvents temperatures in excess of 170 F or steam Damage to the wheel may result Do not disassemble and immerse the entire heat wheel in a soaking solution as bearing and other dam...

Page 34: ...eplace capacitor Reversing valve does not energize heating only Heat pump control defective Check for 24V between RV C and B C 1 Check control circuit wiring 2 Replace heat pump control Reversing valv...

Page 35: ...54529 20 46200 58 16122 96 6383 17 149355 21 44855 59 15710 97 6239 16 144374 22 43554 60 15310 98 6098 15 139576 23 42295 61 14921 99 5961 14 134956 24 41077 62 14544 100 5827 13 130506 25 39898 63 1...

Page 36: ...trol is bypassed d If motor is not running go to next section 4 If the motor does not appear to be running at the proper speed or does not shut off refer to the next sectionforvoltagecheckstodetermine...

Page 37: ...ermistor Temperature Resistance Chart in this manual Table 6 GREEN STATUS LED Blinks indicating there is a call for fan operation simultaneous to call for compressor operation and is normal RED STATUS...

Page 38: ...ne if it s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down...

Page 39: ...e control module is now completely detached from the motor Verify with a standard ohmmeter that the resistance from each motor lead in the motor plug just removed to the motor shell is 100K ohms Refer...

Page 40: ...13 12 11 9 3 5 1 2 4 MIS 2839 FIGURE 21 control connector motor half Suggested mating connector Housing AMP 350809 1 Contact AMP 350537 1 WARNING Applying 240VAC line input with PIN 1 to PIN 2 jumper...

Page 41: ...85 54 293 60 301 67 309 74 318 81 326 89 334 97 342 106 349 114 356 122 363 130 370 138 377 I60Z1 70 DB Low Side High Side 38 285 42 289 46 293 50 297 54 301 58 305 63 309 67 313 80 335 94 357 100 365...

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