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Manual 2100-579A 

Page 

33 of 41

LOUVERS AND GRILLES

In calculating free area for ventilation and combustion 

air requirements, consideration shall be given to the 

blocking effect of louvers, grilles, or screens protecting 

openings.  Screens used shall not be smaller than 1/4 

inch (6.3 mm) mesh and shall be readily accessible for 

cleaning.  If the free area through a design of louver or 

grille is known, it shall be used in calculating the size 

opening required to provide the free area specified.  If the 

design and free area is not known, it may be assumed that 

wood louvers will have 30-35 percent free area and metal 

louvers and grilles will have 60-75 percent free area.

VENTING OPTIONS

This furnace is designed to be vented conventionally 

into a vertical chimney or horizontally through a side 

wall with an optional Field Controls side wall power 

venting system.
Note that the FLF series furnaces have been designed to 

allow for bringing the vent system through the cabinet 

side for increased venting flexibility.  To take advantage 

of this feature, simply remove the desired knockout 

from either side or top of unit and rotate flue box 

accordingly by removing four (4) screws under cleanout 

plate as shown in Figure 2.  Make sure smoke pipe 

gasket is in place before reinstalling flue box screws.

VERTICAL VENTING

If the unit is to be vertically vented make sure the flue 

pipe from the furnace to the chimney is the same size 

diameter as the flue outlet of the furnace which is 6".  

The flue pipe must have no reductions in diameter, 

be made of a corrosion-resistant material having an 

upward pitch of 1/4" for every foot of horizontal 

run, and be made of material capable of handling 

temperatures up to 1800°F.
A barometric damper is supplied with the furnace 

and must be installed in the flue pipe observing the  

instructions packaged with the damper control.  The 

barometric damper opening must be located in the same 

atmospheric pressure zone as the combustion air inlet 

to the furnace.  The furnace 

must not

 be vented into the 

same chimney with any solid fuel burning appliance 

such as a wood burner or pellet burner.  Masonry 

chimneys must be lined with a listed system or other 

approved material that will resist corrosion, softening 

or cracking from flue gas temperatures up to 1800°F.  

See Standard for Installation of Oil Burning Equipment 

NFPA31 latest edition and Standard for Chimneys 

NFPA211 latest edition for additional information. 

HORIZONTAL VENTING

This furnace is designed to be horizontally vented 

through a side wall with an optional side wall power vent 

The recommended side wall vent is the Field Controls 

model number SWG-4HDS for 085 and 110 models, and

SWG-5S for 140 models only.  This vent can be 

purchased through your local distributor.  Follow all 

installation instructions packaged with the vented system.

PREVENTION OF CHIMNEY CONDENSING

Condensing will always occur on chimney walls whose 

temperatures are below the dew point of the stack 

gas.  If the chimney wall temperature does not exceed 

the dew point during the heating cycle, moisture may 

accumulate in large enough quantities to cause problems.  

A metal stack (especially plain steel or galvanized) will 

rust.  Condensate will erode and break up a tile lined 

or masonry chimney and in severe conditions corrode 

the heat exchanger.  Condensate could also enter the 

home through cracks or joints in the chimney causing 

structural damage in a worse case situation.
To prevent condensation, the internal chimney wall 

temperatures must always be kept above the dew point.  

If the chimney is a masonry type, it must be fitted with 

a flue liner, when the temperature loss is too great for 

the furnace.  If the chimney is metal, then an “all fuel” 

chimney must be used, such as a Class “A” triple wall or 

insulated metal chimney.  A liner will act as an insulator 

and reduce the stack gas temperature loss.  Insulation may 

be added around the liner for further temperature stability.  

If the chimney is on the home’s exterior, or passes through 

a sizable, unheated area of the structure, such as a high 

attic ceiling, porch, etc., the chimney must be insulated 

around the exterior.  Too large of a chimney for the furnace 

and other appliance connected to it can cause condensing.  

See Appendix E of NFPA31 to properly size the chimney.  

The chimney size can be reduced by adding a liner.  Be 

sure to use stainless steel liners, such as stainless types 

430, 304, or in extreme conditions type 316.

THERMOSTAT

These furnaces are designed to be controlled with any 

24V heating or heating/cooling thermostat.  The 

 

heat/cool thermostats must be designed for independent 

heat/cool transformer circuits to assure that the 24V 

transformer built into the oil primary control does 

not conflict with the main furnace 24V transformer.  

The heat anticipator should be set at 0.20A.  This is 

a nominal setting.  The thermostat circuit should be 

checked to verify setting. 

 3.667

 4.500

 3.250

 2.000

 2.000

 8.500

DRAWN BY

SCALE

DISTRIBUTION

DWG.

CHECKED

APPROVED

NO.

NO.

DATE

PART

NAME

MAT'L

Bard Mfg. Co.

Bryan, Ohio

PART

1   2   3   4   5

INDOOR/OUTDOOR

MUST BE CSA APPROVED

BLACK

NAMEPLATE LISTING.

FOR ACCEPTABLE ADHESIVE

BRIGHT YELLOW

LIGHT BLUE

WHITE BACKGROUND
DIECUT SHEET
OUTDOOR VINYL, SUPPLIER

COLORS:

FORM:

MATERIAL:

PRINTING:

END USE:

7/27/2012

SD

BAR

7961-768

RR

1:1

REV.

DATE

                                                 DESCRIPTION

ECN NO DRN CHK APR

OIL LABEL SHEET

Summary of Contents for FLF075V42A

Page 1: ...rless and toxic Bard Manufacturing recommends a carbon monoxide alarm in your home even if you do not own a gas appliance Locate the carbon monoxide alarm in the living area of your home and away from...

Page 2: ...Space 30 Table 9 Minimum Ventilation Openings 31 Table 10 Temperature Rise Ranges Limit Control Settings and Heating Blower Speeds 34 Table 11 Filter Sizes for Oil Furnaces 35 FIGURES Figure 1 FLF R...

Page 3: ...s Load Calculation for ACCA Manual J Residential Winter and Summer Air Conditioning Duct Design for Residential ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection FOR MORE INFORM...

Page 4: ...of furnace for servicing oil burner Allow adequate room for filter and blower maintenance Clearance from combustible material as stated on the furnace and repeated in Table 1 must be maintained For da...

Page 5: ...FLR100V48A FLR100V60A 23 23 48 125 48 125 40 625 40 625 22 x 20 22 x 20 22 x 14 22 x 14 Rear Rear 6 6 35 625 35 625 5 125 5 125 20 x 20 x 1 20 x 20 x 1 1 1 FLR130V60A 26 50 250 47 625 25 x 20 25 x 16...

Page 6: ...On replacement installations particularly if equipment is oversized the duct systems can easily be undersized Modifications may be required to assure that the equipment is operating within the approve...

Page 7: ...must conform to the National Electrical Code and all local codes A separate fuse or breaker should be used for the furnace TABLE 3 ELECTRICAL DATA Model Volts Hz PH Total Amps Blower Motor Burner Mot...

Page 8: ...w voltage thermostat entrance Shut off switch if not fused power line must include fuse or circuit breaker To power source To thermostat and optional A C unit Air Boot knockout optional Inspection doo...

Page 9: ...ons Oil Burner Thimble keep closed cabinet knockout remove appropriate TYPICAL FLUE INSTALLATION REQUIREMENTS Clean out Door i REPRESENTS ALL MODELS flue models MIS 3121 FRONT FLUE LOWBOY MODEL SHOWN...

Page 10: ...refer to NFPA31 latest edition All tank and pipe setups must comply with NFPA31 BECKETT NX OIL BURNER This furnace is equipped with a high static Beckett NX oil burner which employs the latest time t...

Page 11: ...additional troubleshooting features to ease service and reduce down time The operational guide for the Genisys 7505 primary control is provided following on Page 12 BECKETT SOLID STATE IGNITER This i...

Page 12: ...gnition Carryover Once flame is established the igniter remains on for 10 additional seconds to ensure flame stability 6 Run The flame is sustained until the call for heat is satisfied The burner is t...

Page 13: ...button is held Enables Pump Priming After the reset button has been held for 15 seconds the button can then be tapped during the next ignition sequence to enter Pump Prime mode Run igniter is shut of...

Page 14: ...to standby mode 8 If prime is not established during the four minute pump prime mode return to step 5 to re enter Pump Prime mode Repeat steps 5 through 7 until the pump is fully primed and the oil i...

Page 15: ...going into lockout giving the service agency a prior notice before a sooting condition or other failure can occur resulting in untold savings This monitor system is available through your local distr...

Page 16: ...CTIONS SWITCHES DELAY SELECT TRANSFORMER LINE VOLTAGE SWITCHES LINE VOLTAGE TAP SELECT TAP SELECT COOLING SPEED SWITCHES HEATING SPEED CONDITIONER OR HEAT PUMP HOT ADJUSTMENT TAP SELECT HEATING BLOWER...

Page 17: ...A OFF OFF 1035 B ON OFF 930 C OFF ON 790 D ON ON 790 FLR100V48A 0 85 A OFF OFF 1280 B ON OFF 1225 C OFF ON 1060 D ON ON 1060 FLR100V60A 0 85 A OFF OFF 1280 B ON OFF 1225 C OFF ON 1060 D ON ON 1060 FL...

Page 18: ...LL A OFF OFF No Change B ON OFF 10 Heating Airflow C OFF ON 10 Heating Airflow D ON ON No Change Model Tap Letter Switch 1 Switch 2 On Delay Seconds On Delay CFM Pre Run Time Seconds Pre Run CFM Off D...

Page 19: ...C C Common Signal Always Energized Pin 4 Delay Tap Profiles Varied Half Wave Signals Based Upon Settings Pin 5 Cool Tap Select Tables Varied Half Wave Signals Based Upon Settings Tonnage Pin 6 X X X X...

Page 20: ...f it s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down Che...

Page 21: ...the manufacturer s authorized replacement list USING THE WRONG CONTROL WILL RESULT IN IMPROPER OR NO BLOWER OPERATION Orient the control module so that the 3 wire motor plug can be inserted into the...

Page 22: ...ollowing procedure must be followed to correctly adjust the burner to match the specific characteristics of the installation Check all oil lines and connections for leaks Connect pressure gauge by rem...

Page 23: ...g 5 or 10 minutes take a smoke measurement in the flue following the smoke tester instructions Oily or yellow smoke spots on the filter paper are usually a sign of unburnedfuel indicatingverypoorcombu...

Page 24: ...ted if the net stack temperature during steady operation exceeds 600 F N Check Ignition Check operation over repeated cycles to ensure prompt ignition on starting O Check Pump Cutoff Slow pump cutoff...

Page 25: ...8 8 10 12 14 6 Knee Best air setting Plotted point Plotted point Plotted point CO Curve from plotted points 2 Air Settings Low High Bacharach Smoke Number Percent CO in Flue Gas 2 Typical Smoke CO ch...

Page 26: ...Manual 2100 579A Page 26 of 41 FIGURE 10 PRESSURE GAUGE CONNECTION TO BLEED PORT MIS 1660 Pressure Gauge Remove Bleed Port to attach pressure guage...

Page 27: ...2 87 0 85 9 84 7 83 6 82 4 81 2 80 1 78 9 77 7 76 6 75 4 14 0 3 89 2 87 9 86 7 85 5 84 3 83 1 81 9 80 7 79 4 78 2 77 0 75 8 74 6 13 2 4 88 9 87 7 86 4 85 1 83 8 82 6 81 3 80 0 78 7 77 5 76 2 74 9 73 6...

Page 28: ...where a sufficient supply of combustion air is available for the complete combustion of the fuel oil Keep in mind that a certain amount of excess air is required to ensure complete combustion When st...

Page 29: ...Manual 2100 579A Page 29 of 41 FIGURE 12 COMBUSTION AIR BOOT ASSEMBLY...

Page 30: ...ur 28 square inches per hour of total input rating of all appliances shall be provided For combustion air options see Combustion Air Requirements NOTE Each opening shall have a free area of not less t...

Page 31: ...total input rating of all appliances in the enclosures If horizontal ducts are used each opening shall have a free area of not less than one square inch per 2 000 BTU per hour 70 square inches per gal...

Page 32: ...quare inches per gallon per hour of the total input rating of all appliances in the enclosure FIGURE 16 APPLIANCES LOCATED IN CONFINED SPACES ALL AIR FROM OUTDOORS INLET AIR FROM VENTILATED CRAWL SPAC...

Page 33: ...rough a side wall with an optional side wall power vent The recommended side wall vent is the Field Controls model number SWG 4HDS for 085 and 110 models and SWG 5S for 140 models only This vent can b...

Page 34: ...Rise Ranges Maximum Outlet Air Temp F Heating Blower Tap Size Type Pump Pressure FLR075V42A NX 0 50 60 DEG SOLID 175 PSIG 60 90 200 A FLF075V42A NX 0 50 60 DEG SOLID 175 PSIG 60 90 200 B FLR100V48A NX...

Page 35: ...C unit on the furnace one FR24 or Two FR23 must be used due to the high airflow requirements It is important to note that a minimum of one inch spacing is required between the filter and the unit side...

Page 36: ...R110 20 x 20 x 2 FLR140 20 x 25 x 2 LO BOY MODELS FILTER LOCATIONS Lo boy models have the filter installed in the return air cabinet section of the furnace It is accessible from the rear of the furnac...

Page 37: ...in checking the safety switch in this primary control A Flame Failure Simulate by shutting off oil supply manual valve while burner is on Within 9 seconds the control will shut the burner down and fl...

Page 38: ...ween the burner tube and combustion chamber may be assured prior to installation into the furnace See Figures 19 20 WARNING The procedures described in Figures 19 20 should be conducted only by a qual...

Page 39: ...and corners of the front plate Pull entire assembly straight back away from furnace BE CAREFUL NOT TO TIP ASSEMBLY UP OR DOWN AS IT MAY DAMAGE THE COMBUSTION CHAMBER See Figure 20 BURNER AND COMB CHAM...

Page 40: ...products are detrimental to the life expectancy of the combustion chamber and will destroy the chamber Refer to the Cleaning of Furnace section for proper cleaning methods COMMON CAUSES OF TROUBLE CA...

Page 41: ...LIMIT SWITCH 1 PURPLE WHITE RED 2 RED WHITE 4 1 3 3 1 2 RED YELLOW RED LED 6 C 5 2 PURPLE TRANSFORMER ON CFM BLINK 16 PIN WIRE HARNESS 7 ASS Y YELLOW RED 120V ORANGE 15 AND COND UNIT 24V CONNECTIONS 2...

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