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Manual 2100-614I 
Page 

5 of 43

SPECIFICATIONS/FEATURES FOR BASIC 

CONTROLLER

MC4002 Basic Controller

•Input power: 18-32 VAC, 60/50Hz, power is supplied from 
A/C #1 and/or A/C #2
•Isolation circuitry: no line or low voltage phasing required
•Backup power: connection for -24 VDC or -48 VDC (-20 
to -56V) maintains microprocessor operation, front panel 
indication & alarm relay operation during commercial power 
outages.
•Digital display: 4-character LCD
•Temperature display: F or C
•HVAC outputs: Form A (NO) relays (1A @ 24 VAC)
•Cooling control stages:
  2 for each A/C unit (4 total) when configured for economizers
  1 for each A/C unit (2 total) when configured for no economizers
•Heating Control stages:
  1 for each A/C unit, 2 for each heat pump if so configured
•Dehumidification circuit: requires optional humidity  
controller as input signal
•Operating temperature range: 0 to 120F (-18 to 49C)
•Storage temperature range: -20 to 140F (-29 to 60C)
•Temperature accuracy:  +/- 1F from 60-85F (16-30C)
 

+/- 1% outside 60-85F

•Lead/lag changeover time: 0 to 30 days
•Timing accuracy: +/- 1%
•Inter-stage time delay: 10 seconds between stages
•Inter-stage differential:
 

Stage 1 to 2 - Range 2-6F, default is 4

 

Stage 2 to 3 - Range 2-3F, default is 2

 

Stage 3 to 4 - Range 2-3F, default is 2

•On-Off differential: 2F (1C) is standard, 4F (3C) when 
“excessive cycling” mode is enabled
•Cooling setpoint range: 65 to 90F (18.3 to 32.2C)
•Comfort setting-Cooling 72F (22C), Heating 68F(20C), for 
1 hour
•Dead band (difference between cooling and heating 
setpoints): 2F to 40F (1.1C to 22.2C)
•Fire/smoke interface: standard NC circuit jumper, remove 
for connection to building system control, shuts down 
outputs to both A/C units immediately
•Memory: EEPROM for setpoint and changeable parameters 
(maintains settings on power loss)
•Space temperature sensors: One (1) local is standard, will 
accept up to twp (2) optional 35' remote sensors, Bard part 
number 8612-023A.  When multiple sensors are used, 
temperatures are averaged
•Controller Enclosure: 20-gauge pre-painted steel, 9.25"W 
x 13.50"H x 3.00"D, hinged cover, thirteen (13) .875" 
diameter electrical knockouts
•LEDs for basic controller: Lead unit, Cooling stages 1 
through 4, Heating Stages 1 – 4, Dehumidification operation
•Six (6) Push-button controls: On/Off switch-Change lead 
unit-Increase and Decrease setpoints-Program/Save-Comfort.

MOUNTING THE CONTROLLER

Included in the controller carton is the controller and 
installation instructions.

The controller should be installed on a vertical wall 
approximately 4 feet above the floor-away from drafts and 
outside doors or windows.  Four (4) mounting holes are 
provided for mounting to the wall and 7/8" holes for conduit 
connections are provided in both the base, sides and top of 
the controller.

TEMPERATURE SENSORS

The standard (local) temperature sensor has 12" leads and 
comes installed from the factory.
A secondary sensor is located internally on the main controller 
board and serves as a reference and back-up sensor to the 
local sensor.  If the difference between the two sensors is 
less than the differential setpoint, the local sensor will be 
used as the controller's temperature point of reference.  The 
differential is adjustable from 12-20°F.  12°F is the default 
setting.  If the difference between the two sensors is greater 
than the differential set-point, then the controller will check 
to determine if the on-board sensor is reading a temperature 
that is between the SP (set-point), plus the differential and the 
SP minus the DB (dead-band) minus the differential.  If it is, 
the on-board sensor will become the valid sensor reading and 
the controller will ignore the local sensor reading.  If not, then 
the controller, will still use the local sensor reading.  This is to 
add additional levels of operational capability in the rare event 
the local sensor fails.  If the controller is operating in this 
mode, it is indicated by the lower left decimal point flashing in 
the display.  If this feature is not desired, set the differential 
set-point to OFF.  This disables the on-board sensor.  This may 
be necessary if the controller is located in one room and the 
local sensor has been relocated to a different room.  

Note: For 

purposes of testing when the local sensor is manually driven 

higher or lower by applying warm or cool water to the probe the 

on-board sensor is inhibited for the first 30-minutes following 

power up, or when power is cycled off and back on.

The controller is designed to accept 1 or 2 additional sensors 
and those have 35-foot leads.  The Bard part number for the 
optional sensor with 35-foot leads is 8612-023A.  These can 
be installed as required in the structure to address hot spots, 
barriers to airflow, etc.  If a remote sensor(s) is used, the on-
board sensor is disabled.  The local sensor remains active.
It is recommended that the sensor lead wires be installed in 
conduit for protective purposes.

TEMPERATURE SENSOR LOGIC

The standard local 

(LSEn)

 sensor monitors the temperature at 

the controller location.  If this is the only sensor connected, 
it will control the temperature read-out, the space (building) 
temperature, and also be used for Low and High Temperature 
alarm functions.
If one or more 

REMOTE

 sensors are installed and connected 

(

Rem 1

 or 

Rem 2

), the temperature read-out will display and 

NOTE: All sensors are polarity sensitive.  The 

copper lead must connect to terminal CU, and the 

silver lead to AG.  Sensors are solid state, not RTD.  

Use only sensors supplied by Bard.  Sensor leads 

can be extended up to 200 feet.  Use 18-gauge 

twisted pair with soldered connections.

Summary of Contents for AB3000-A

Page 1: ...02 SERIES SOLID STATE DUAL UNIT LEAD LAG CONTROLLER INSTALLATION INSTRUCTIONS REPLACEMENT PARTS LIST Bard Manufacturing Company Inc Bryan Ohio 43506 www bardhvac com Manual 2100 614I Supersedes 2100 6...

Page 2: ...ication Board 36 Alarm LED Display Board 37 Figure 19 Alarm Board Connections for Normally Closed NC Open On Alarm Strategy 38 Figure 20 Alarm Board Connections for Normally Open NO Close On Alarm Str...

Page 3: ...90B and Air Conditioning Systems For more information contact these publishers ACCA Air Conditioning Contractors of America 1712 New Hampshire Avenue NW Washington DC 20009 Telephone 202 483 9370 Fax...

Page 4: ...for special applications or user preference The MC4002 can be equipped with one of two alarm boards and these can be factory installed or installed at any time in the field if so desired Should the b...

Page 5: ...the base sides and top of the controller TEMPERATURE SENSORS The standard local temperature sensor has 12 leads and comes installed from the factory A secondary sensor is located internally on the mai...

Page 6: ...optional controller Field installed a These connections require either jumper or Normally Closed NC relay contact at the Fire Smoke and Generator interface for Controller to function Inputs Lockout 1...

Page 7: ...located in the electrical control panel of the air conditioners being controlled by the lead lag controller To eliminate the 60 second blower off delay disconnect and isolate the wire that is factory...

Page 8: ...SETTINGS Order Display Description Range Choice Default LSEn Temperature at local main sensor SP Cooling setpoint temperature 65 to 90F 18 to 32C 77F 25C db Deadband between cooling SP and heating set...

Page 9: ...d cooling setpoint is 4F default setting user selectable 2 6F warmer than Stage 1 On a call for 2nd Stage cooling the blower of the lag unit is turned on if not already on See Blower Operation and the...

Page 10: ...omizer 3rd cooling setpoint is 2F default setting user selectable 2 3F warmer than Stage 2 On a call for 3rd Stage cooling the lead unit economizer will continue to operate as long as outdoor conditio...

Page 11: ...ompressor Stage 1 partial capacity operation 2nd cooling setpoint is 4F default setting user selectable 2 6F warmer than Stage 1 at which time the lead unit compressor will switch to compressor Stage...

Page 12: ...y conditions are below the setpoint of the economizer control the lead unit economizer will operate instead of the compressor If outdoor conditions are not acceptable for free cooling the compressor w...

Page 13: ...e in the economizer control module HEATING SEQUENCE OF OPERATION Note All heating sequences for air conditioners with electric heat or heat pumps will automatically operate in Alternating Lead Lag Lea...

Page 14: ...rotocol TCP IP 4 Highlight Internet Protocol TCP IP and select Properties 5 Change the addresses as follows IP address 192 168 1 50 Subnet mask 255 255 255 0 Default gateway 192 168 1 1 Preferred DNS...

Page 15: ...f a Dehumidification Active or not b Backup Generator Active or not if tied to generator run controls to inhibit lag unit operation during generator run c Alarm board connected or not d Controller sys...

Page 16: ...back to the CB5000 default IP setting simply hold the reset button next to the Ethernet jack for 5 seconds then release Connect to Network 1 After initial set up using laptop computer disconnect compu...

Page 17: ...changes Notification Setup Page The notification setup page is used to determine which alarms are remotely communicated to the offsite monitoring systems The CB5000 supports email notifications as wel...

Page 18: ...3 buttons while the controller is in the normal operating run mode 2 Press and hold the Advance Change Save button and the Up and Down arrow buttons simultaneously for 20 seconds until the display sho...

Page 19: ...Economizer with CB5000 Communication Board A C with 1 Stage Compressor WA WL W A W L 1 4 7 9 11 ECONWMT 14 ECONWMT A C with 1 Stage Compressor W AA W LA 2 5 N A N A 12 WECOP 15 WECOP A C with 2 Stage...

Page 20: ...24V TERMINALS MUCT BE CONNECTED AS SHOWN A C 1 CONNECTIONS FOR 48 VDC UNIT 1 UNIT 2 LOCAL REM 1 W NUMBER 8612 023A GEN OPTIONAL ALARM BOARD IS POLARITY SENSITIVE AND 1 LEAD MUST CONNECT TO SENSOR 12 L...

Page 21: ...Manual 2100 614I Page 21 of 43 FIGURE 3 Controller Connections 2 Stage WA S WL S Series Air Conditioners No Economizers...

Page 22: ...Manual 2100 614I Page 22 of 43 FIGURE 4 Controller Connections 1 Stage WA WL W A W L Series Air Conditioners No Economizers with Alarm Board CB5000 Communication Board...

Page 23: ...SILVER LEAD TO AG FIRE SMOKE ALARM CIRCUIT 24V TERMINALS MUCT BE CONNECTED AS SHOWN A C 1 CONNECTIONS FOR 48 VDC K UNIT 2 LOCAL REM 1 COPPER A C 2 GEN OPTIONAL ALARM BOARD IS POLARITY SENSITIVE AND 1...

Page 24: ...Manual 2100 614I Page 24 of 43 FIGURE 6 Controller Connections 2 Stage WA S WL S Series Air Conditioners No Economizers with Alarm Board CB5000 Communication Board...

Page 25: ...Manual 2100 614I Page 25 of 43 FIGURE 7 Controller Connections 1 Stage WA WL W A W L Series Air Conditioners with Older Style EIFM Economizers...

Page 26: ...Manual 2100 614I Page 26 of 43 FIGURE 8 Controller Connections 2 Stage WA S WL S Series Air Conditioners with Older Style EIFM Economizers...

Page 27: ...Manual 2100 614I Page 27 of 43 FIGURE 9 Controller Connections 1 Stage WA WL W A W L Series Air Conditioners with Older Style EIFM Economizers and with Alarm Board CB5000 Communication Board...

Page 28: ...Manual 2100 614I Page 28 of 43 FIGURE 10 Controller Connections 2 Stage WA S WL S Series Air Conditioners with Older Style EIFM Economizers and with Alarm Board CB5000 Communication Board...

Page 29: ...Manual 2100 614I Page 29 of 43 FIGURE 11 Controller Connections 1 Stage WA WL W A W L Series Air Conditioners with ECONWMT Economizers...

Page 30: ...OCAL REM 1 REM 2 FIRE SMOKE OPTIONAL 48 VDC GEN FIRE SMOKE ALARM CIRCUIT IS POLARITY SENSITIVE AND MUCT BE CONNECTED AS SHOWN LEAD MUST CONNECT TO SENSOR 12 LEADS COPPER SILVER COPPER SILVER COPPER NC...

Page 31: ...Manual 2100 614I Page 31 of 43 FIGURE 13 Controller Connections 2 Stage WA S WL S Series Air Conditioners with ECONWMT Economizers...

Page 32: ...Manual 2100 614I Page 32 of 43 FIGURE 14 Controller Connections 1 Stage WA WL W A W L Series Air Conditioners with ECONWMT Economizers and with Alarm Board CB5000 Communication Board...

Page 33: ...TS OPEN ON ALARM CU AND SILVER LEAD TO AG HUMIDITY CONTROLLER NOTE ALL SENSORS ARE NUMBER 8612 023A POLARITY SENSITIVE COPPER SENSORS BARD PART NOTE DC BACK UP POWER REMOVE JUMPER STANDARD LOCAL GENER...

Page 34: ...Manual 2100 614I Page 34 of 43 FIGURE 16 Controller Connections 2 Stage WA S WL S Series Air Conditioners with ECONWMT Economizers and with Alarm Board CB5000 Communication Board...

Page 35: ...Manual 2100 614I Page 35 of 43 FIGURE 17 Controller Connections Heat Pumps No Economizers...

Page 36: ...Manual 2100 614I Page 36 of 43 FIGURE 18 Controller Connections Heat Pumps No Economizers and with Alarm Board CB5000 Communication Board...

Page 37: ...to issue an alarm signal that the lead air conditioner is down or not delivering full capacity and that the lag air conditioner is now operating REFRIGERANT PRESSURE ALARMS Air conditioners with J con...

Page 38: ...loose to protect it from possible damage during installation of the wiring to main controller board and or the alarm board It is polarity sensitive and is keyed so it can only be installed in correct...

Page 39: ...loose to protect it from possible damage during installation of the wiring to main controller board and or the alarm board It is polarity sensitive and is keyed so it can only be installed in correct...

Page 40: ...wn If no buttons are pushed within thirty 30 seconds the controller will automatically revert back to RUN mode To reset all controller settings to the factory default values press the PROGRAM button f...

Page 41: ...efault is 77F 25C 5 Deadband between cooling and heating setpoint 2 to 40F or 1 1 to 22 2C Default is 17F 9 4C 6 Continuous blower operation None Lead Both Default is None 7 Degree display F or C Defa...

Page 42: ...Manual 2100 614I Page 42 of 43 FIGURE 21 PARTS LIST DESCRIPTION DIAGRAM MIS 2954 B 15 3 4 5 12 7 9 2 6 13 14 11 16 18 8 10 1 17...

Page 43: ...or X X X X X 7 8611 099 LTF Fitting X X X X X 8 5400 002 Hinge X X X X X 9 8612 023A Sensor X X X X X 10 7961 731 Label Keypad X X X X X 11 8611 006 Ground Lug 2 2 2 2 2 12 8612 047 Communication Boar...

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