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Wireless connection of machines to WeaveMaster

DU7P: looms with VDI in ter face

Microprocessor controlled looms equipped with the VDI interface 
are connected by means of the DU7P interface board. Automatic 
stops are transmitted through the microprocessor’s VDI interface 
and weavers enter manual declarations through the keyboard 
and display of the loom. As such, the weaver uses the same 
user interface for operating the loom as for communicating with 
the  monitoring  system.  Unlike  with  other  systems,  no  extra 
keypad is required. 

Through bi-directional communication, the DU7P has access to all 
information and can activate any function within the machine’s 
microprocessor.

Looms with Ethernet interface

The latest generation of microprocessor based looms are often 
equipped with an Ethernet interface for host communication. 
These  looms  are  connected  to  the  WeaveMaster  system  by 
means  of  a  standard  Ethernet  network  (wired  or  wireless) 
without the need for any additional hardware.

DU8P and DU10P: looms with 
parallel interface and preparation 
machines

A DU8P or DU10P data unit is used for looms with parallel inter-
face and for the connection of preparation machines.

Up to 8 automatic stops can be detected through parallel inputs 
and a keyboard and display is available for manual declarations. 
The DU8P offers nine user defi nable “quick entry” keys for fast 
entry of the most important stop reasons.

Special versions are available for direct and sectional warpers 
as well as for sizing machines, allowing real time monitoring of 
speeds, yarn breaks and eventually process parameters such as 
temperatures and pressures.

Backup and recovery

All data units can be extended with a module for backup and 
recovery. With this unit, all data can be stored for at least 24 
hours locally in the data unit in case of server or network break-
down. As soon as the server or network is available again, the 
WeaveMaster  software  automatically  recovers  all  data  stored 
in the data units. This feature is extremely important in case 
WeaveMaster is used in combination with ERP systems, assuring 
correct information about orders and work in progress. 

Notes :

-  All Barco data units are also available for wired networking.
-  All data units can be extended with barcode scanners or RF-ID 

tags.

-  For applications where only basic monitoring is required, Barco 

offers the DU2P/WDL, equipped with a pick counter and three 
automatic stop inputs.

Summary of Contents for WeaveMaster

Page 1: ...aster users are constantly informed about the actual situation on the production floor resulting in faster reactions to problems and an increased efficiency Powerful analysis tools allow quick identification of poor performing machines and bottlenecks in planning resulting in an optimal usage of production capacities With today s small order quantities and short delivery times scheduling has become a...

Page 2: ...ed on user definable time intervals the stop cause map makes a complete machine diagnostic and shows whether ef ficiency losses are due to automatic stops logistic problems or any other reason Besides stop information the stop cause map also allows to visualize any other event logged at the machine By means of colored flags the system indicates when operators logged on and off at the machine when pie...

Page 3: ...e downloaded from a host computer Printing of warp tickets and piece labels From the plan board the user has access to the style specifica tions data base with all style related technical details Based on the loom loading and the information available in this database WeaveMaster prints the beam ticket piece labels as well as instructions for warp preparation drawing in etc Warp out prediction and ...

Page 4: ... Combining machine monitoring with yarn inventory manage ment allows the system to assign warp stops and weft stops to the yarn origin the yarn lot and the yarn supplier Since the WeaveMaster system knows which yarns were used to produce the warp or were taken for weft the system can offer a full yarn traceability For each cloth roll coming out of the mil the system reports about yarn lots used st...

Page 5: ...allel inter face and for the connection of preparation machines Up to 8 automatic stops can be detected through parallel inputs and a keyboard and display is available for manual declarations The DU8P offers nine user definable quick entry keys for fast entry of the most important stop reasons Special versions are available for direct and sectional warpers as well as for sizing machines allowing re...

Page 6: ...m integration WeaveMaster is easily integrated with the customer s ERP system Through a standard interface order and style data is transferred from the ERP system and imported in the Weave Master database The integrated export functionality allows a straightforward upload of production data calculated production schedules work in progress and performance indicators from WeaveMaster to the ERP syst...

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