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Optional modules

Yarn inventory management

The software module for yarn inventory management is fully 
integrated with the WeaveMaster planning software. 

The fi rst function of this module is the management of the yarn 
delivery contracts with all its technical and commercial details. 
For each delivery of yarn to the mill, the quantities are booked 
against the contract and are added to the grey yarn stock. The 
system prints the barcoded identifi cation labels with yarn iden-
tifi cation, lot number and warehouse location. 

As WeaveMaster calculates the requirements for grey and dyed 
yarn, reservations can be made for warp yarn, grey weft yarn 
as well as for dye lots. 

Consumption of the yarn is registered by reading the barcoded 
labels on the cartons as the yarn enters in preparation or in the 
weaving department.

Traceability

Combining machine monitoring with yarn inventory manage-
ment allows the system to assign warp stops and weft stops 
to the yarn origin, the yarn lot and the yarn supplier. Since the 
WeaveMaster system knows which yarns were used to produce 
the warp or were taken for weft, the system can offer a full 
yarn traceability. For each cloth roll coming out of the mil, the 
system  reports  about  yarn  lots  used,  stop  levels  and  quality 
information.

Temperature and humidity moni-

toring

As  the  environmental  conditions  are  very  important  for  the 
quality of the weaving process, WeaveMaster can be extended 
with hard- and software for climate monitoring in the weave 
room. 

Barco’s climate monitoring solution consists of temperature and 
humidity sensors connected to one of Barco’s data units and a 
software module. With this software, actual temperature and 
humidity values are displayed in the weave room lay-out and 
in the trend reports, effi ciency and stop levels are compared 
with the temperature and humidity levels as function of time.

Summary of Contents for WeaveMaster

Page 1: ...aster users are constantly informed about the actual situation on the production floor resulting in faster reactions to problems and an increased efficiency Powerful analysis tools allow quick identification of poor performing machines and bottlenecks in planning resulting in an optimal usage of production capacities With today s small order quantities and short delivery times scheduling has become a...

Page 2: ...ed on user definable time intervals the stop cause map makes a complete machine diagnostic and shows whether ef ficiency losses are due to automatic stops logistic problems or any other reason Besides stop information the stop cause map also allows to visualize any other event logged at the machine By means of colored flags the system indicates when operators logged on and off at the machine when pie...

Page 3: ...e downloaded from a host computer Printing of warp tickets and piece labels From the plan board the user has access to the style specifica tions data base with all style related technical details Based on the loom loading and the information available in this database WeaveMaster prints the beam ticket piece labels as well as instructions for warp preparation drawing in etc Warp out prediction and ...

Page 4: ... Combining machine monitoring with yarn inventory manage ment allows the system to assign warp stops and weft stops to the yarn origin the yarn lot and the yarn supplier Since the WeaveMaster system knows which yarns were used to produce the warp or were taken for weft the system can offer a full yarn traceability For each cloth roll coming out of the mil the system reports about yarn lots used st...

Page 5: ...allel inter face and for the connection of preparation machines Up to 8 automatic stops can be detected through parallel inputs and a keyboard and display is available for manual declarations The DU8P offers nine user definable quick entry keys for fast entry of the most important stop reasons Special versions are available for direct and sectional warpers as well as for sizing machines allowing re...

Page 6: ...m integration WeaveMaster is easily integrated with the customer s ERP system Through a standard interface order and style data is transferred from the ERP system and imported in the Weave Master database The integrated export functionality allows a straightforward upload of production data calculated production schedules work in progress and performance indicators from WeaveMaster to the ERP syst...

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