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4. Physical installation

4. PHYSICAL INSTALLATION

About this chapter

The setup process below describes roughly the installation stages to follow to install a

fi

xed TF-10 display. Several stages refer to

one or more detailed and illustrated procedures which are also described in this chapter.

W

ARNING

:

Safety

fi

rst. Fence off the installation area before starting to install your TF-10 display. Ensure

you read, understand and follow all safety instructions mentioned in the chapter "Safety", page 3 , of this
installation manual. Furthermore, make sure that all installation requirements for your

fi

xed TF-10 display are

ful

fi

lled, see "Mechanical requirements", page 10.

Installation process

1.

Installation of the support structure and mounting plates (page 28).

2.

Installation of the TF-10 tiles (page 31).

3.

Cabling of the TF-10 tiles.
a) Power cabling (page 38).
b) Data cabling (page 40).

4.

Installation of the power box(es). See installation manual of used power boxes.

5.

Installation of the digitizer and, if required, the

fi

berlink system and/or AEC. See installation manual of used peripherals.

6.

Installation of the control software. See manual of the control software.

7.

Energize the TF-10 display and start up of the control software.

R59770682 FIXED TF-10 DISPLAY 23/11/2011

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Summary of Contents for TF-10

Page 1: ...Fixed TF 10 display Installation Manual R59770682 02 23 11 2011 ...

Page 2: ...Barco nv Media Noordlaan 5 B 8520 Kuurne Phone 32 56 36 82 11 Fax 32 56 36 83 86 Support www barco com esupport Visit us at the web www barco com Printed in Belgium ...

Page 3: ...verage are system failures which are attributed to programs or special electronic circuitry provided by the purchaser e g interfaces Normal wear as well as normal maintenance are not subject to the guarantee provided by Barco either The environmental conditions as well as the servicing and maintenance regulations specified in the this manual must be complied with by the customer Changes Barco prov...

Page 4: ......

Page 5: ... Compact link 23 3 6 CAT Link 24 3 7 Control software 25 4 Physical installation 27 4 1 Installation of the support structure 28 4 2 Mounting the TF 10 tile 31 5 Cabling of an TF 10 display 37 5 1 Power cabling of a TF 10 display 38 5 2 Data cabling of a TF 10 display 40 6 Maintenance 43 6 1 Cleaning TF 10 tiles 44 6 2 Color calibration 46 7 Specifications 47 7 1 TF 10 specifications 48 7 2 Dimens...

Page 6: ...Table of contents 2 R59770682 FIXED TF 10 DISPLAY 23 11 2011 ...

Page 7: ... Ensure that you understand and follow all safety guidelines safety instructions and warnings mentioned in this chapter before installing the TF 10 display After this chapter additional warn ings and cautions are given depending on the installation procedure Read and follow these warnings and cautions as well Overview Safety guidelines Important safety instructions Important warnings Proper usage ...

Page 8: ...ny component Barco uses specific materials and manufacturing processes in order to achieve part strength Consult Barco for assistance with custom applications Always follow Barco installation instructions Contact Barco if you should have any question regarding the safety of an application The manufacturer assumes no liability for incorrect inadequate irresponsible or unsafe assembly of systems Pro...

Page 9: ...rts must be undertaken immediately Protect the power data cords from being walked on or pinched particularly at plugs convenience receptacles and the point where they exit from the apparatus Replace damaged power data cords immediately Only use attachments accessories specified by the manufacturer Disconnect the power to this apparatus during lightning storms or provide suitable additional lightni...

Page 10: ...be installed near the equipment and be easily accessible or a readily accessible general disconnect device shall be incorporated in the fixed wiring This equipment MUST be earthed In order to protect against risk of electric shock the installation should be properly grounded Defeating the purpose of the grounding type plug will expose you to the risk of electric shock Power system It is recommende...

Page 11: ...ures of the display cannot be defeated Any failures must be immediately and appropriately dealt with Failing equipment should not left on a wall Only Barco cables specified to be used with the TF 10 display are to be used to connect components in an TF 10 wall Further care must be taken to connect signal only according to the installation manual TF 10 tiles are not to be used in the vicinity of an...

Page 12: ...1 Safety 8 R59770682 FIXED TF 10 DISPLAY 23 11 2011 ...

Page 13: ...al requirements for the support structure the electrical requirements to power up the TF 10 display and the system requirements to run the control software efficiently Overview Mechanical requirements Electrical requirements System requirements for the Control software R59770682 FIXED TF 10 DISPLAY 23 11 2011 9 ...

Page 14: ...g capabilities If there are doubts on a systems viability consult Barco for advice on profes sional rigging organizations Individual basis Support structures must be assessed on an individual basis Never construct a wall if there is uncertainty regarding the stability of an installation or the load holding capabilities If there are doubts on a system s viability consult Barco for advise on pro 4x6...

Page 15: ...neutral conductor The total electrical installation should be protected by an appropriately rated disconnect switch circuit breakers over voltage protector and Ground Fault Current Interrupters The installation shall be done according to the local electrical installation codes In Europe special attention should be given to EN 60364 the standard for electrical installation of buildings In Germany V...

Page 16: ...ications Hardware PC Pentium III or equivalent 2 GHz 512 Mb RAM Free hard disk space 300 Mb XGA resolution 1024 x 768 Serial communication port Ethernet connection Software Windows XP Home or Windows XP Professional Recommended specifications Hardware PC Pentium IV or equivalent 2 4 GHz 1 Gb RAM 300 Mb hard disk free space SXGA resolution 1280 x 1024 with 32 Mb video memory Serial communication po...

Page 17: ...er box RS232 Tile 1 LED wall Tile 2 Tile 3 Image 3 1 About this chapter This chapter describes the typical components and accessories used in a fixed TF 10 LED wall more in detail For other common used components in Barco LED displays like power boxes digitizer fiberlink compact link and control software we refer to the manual of these components for more information about use and installation Ove...

Page 18: ...si double the physical resolution defined by the cluster of LED s spread on the surface of the display The TF 10 tile front is an IP65 rating rugged module and the back is an IP54 rating ruggedness Packaging For a safe transportation the TF 10 tiles are packed in a secure way TF 10 tiles can be packed in two different types of packages A big package containing 4 tiles and a small package containin...

Page 19: ...3 Components of a fixed TF 10 display Image 3 3 Package of 4 tiles One TF 10 tile package 50 kg 4 TF 10 tiles package 155 kg R59770682 FIXED TF 10 DISPLAY 23 11 2011 15 ...

Page 20: ...everal lengths of power cables to link power from tile to tile Note that the power output port of the last tile in the power chain has to be sealed with a dummy power plug Image 3 5 Image 3 6 Data cables used between TF 10 tiles To meet the demands of each TF 10 application Barco offers several lengths of data cables to link data from tile to tile Note that the data output port of the last TF 10 t...

Page 21: ...3 Components of a fixed TF 10 display Image 3 7 Image 3 8 R59770682 FIXED TF 10 DISPLAY 23 11 2011 17 ...

Page 22: ... be accessed directly or via the control software e g Director toolset RMS This software is designed as a user interface to be used in conjunction with the Video processes and display It can be used on a PC that s connected to the Video process through a serial RS232 connection TF 10 Video Processor Overview Image 3 9 D320L Lite Processor Image 3 10 DX 700 Processor 18 R59770682 FIXED TF 10 DISPLA...

Page 23: ...L Lite gives you control over everything from basic set up to configuration and advanced feature control The D320L Lite video processing is a generic device This means that a number of combinations can be made Devices can be chained in order to generate more windows on the output 4 windows per device Devices can also be stacked in order to be able to split generated output of the devices to multip...

Page 24: ...s you to control one display using digital output for the control of displays as well as built in control software The DMP 100 gives you control over everything from basic set up to configuration and advanced feature control DVI input Formated Video Data SOURCE 1 Optional Control PC DMP 100 Display SOURCE 2 Remote control through TCP IP Image 3 13 The fiberlink is optional Default connection Optio...

Page 25: ...ed several sizes and types of power distributions are available from Barco For smaller system the Mono Phase Power Box can be used medium sized system may use on of several custom power box solutions Image 3 14 Mono phase power box Image 3 15 Custom power box CAUTION Refer to the manual s of the used power box for more information about installation and usage guidelines R59770682 FIXED TF 10 DISPL...

Page 26: ...al integrity and system reliability Barco offers two complete system solutions including transmitter fiber and receiver The choice of system depends on the length of cable required Image 3 16 Fiberlink 2 transmitter and receiver CAUTION Refer to the manual s of the used fiberlink system for more information about installation and usage guidelines 22 R59770682 FIXED TF 10 DISPLAY 23 11 2011 ...

Page 27: ...ber optic connection must be used to ensure signal integrity and system reliability Barco offers complete system solutions including transmitter fiber and receiver Transmitter Receiver Image 3 17 Example for compact link connection Refer to the manual s of the used compact link system for more information about installation and usage guidelines R59770682 FIXED TF 10 DISPLAY 23 11 2011 23 ...

Page 28: ...exceeds 50 meters we can choose the CAT Link The CAT Link is exclusively designed for Barco Digitizers and LEDwalls and can thus not be used on any other equipment Image 3 18 Example for CAT link connection Refer to the manual s of the used compact link system for more information about installation and usage guidelines 24 R59770682 FIXED TF 10 DISPLAY 23 11 2011 ...

Page 29: ...TION Refer to the manual s of the used control software for more information about installation and usage guidelines Remote management software RMS The RMS 1 software is designed to configure manage and monitor Barco digital signage LED display systems It supports D320L Lite DMP 100 and DX 700 video processors as well as TF 10 LED tiles The RMS software also has a dedicated user interface which ca...

Page 30: ...3 Components of a fixed TF 10 display 26 R59770682 FIXED TF 10 DISPLAY 23 11 2011 ...

Page 31: ...ermore make sure that all installation requirements for your fixed TF 10 display are fulfilled see Mechanical requirements page 10 Installation process 1 Installation of the support structure and mounting plates page 28 2 Installation of the TF 10 tiles page 31 3 Cabling of the TF 10 tiles a Power cabling page 38 b Data cabling page 40 4 Installation of the power box es See installation manual of ...

Page 32: ... for advise on professional rigging organizations Calibration tools for the TF 10 mounting plates Barco provides mounting plates for the TF 10 tiles which has to be attached to the support structure To align the mounting plates correctly the use of calibration tools is recommended Barco provides this calibration tool to align the mounting plates in a vertical direction and horizontal direction A B...

Page 33: ...cal installation C Calibration tool for alignment of the TF 10 mounting plates Mounting example Image 4 2 Horizontal and vertical alignment of TF 10 mounting plates R59770682 FIXED TF 10 DISPLAY 23 11 2011 29 ...

Page 34: ...hysical installation Example of a structure dimensions 816 mm 816 mm 630 mm 1362 mm 1362 mm 734 4 mm 1468 8 mm 2203 2 mm 2937 6 mm Image 4 3 Structure dimensions 30 R59770682 FIXED TF 10 DISPLAY 23 11 2011 ...

Page 35: ...TF 10 Display row by row from bottom to top Always start in the middle of the row and complete the row by placing the TF 10 tiles beside one another from the middle of the row to the sides Necessary tools Wrench 15 mm Scaffold or Z lift Necessary parts TF 10 tiles Four M10 nuts per tile for depth adjustment DIN6923 hexagon thin nut steel zinc plated B363916 Four M10 nuts per tile for fixation DIN6...

Page 36: ...all Therefore the use of a ladder to insert a tile is forbidden Only a solid scaffold or a Z lift is allowed Tip You can use the Lifting Hook on the top side to lift the TF 10 tile using a crane to the desired height Image 4 6 4 Place a prevailing torque type hexagon flange nut on each stud rod Do not fasten yet 5 Level out the TF 10 tile Use the nut on the stud rods for depth alignment Tip For ma...

Page 37: ...Image 4 7 First tile is placed in the middle of the bottom row with the stud rods in the middle of the corresponding slot Image 4 8 Place the TF 10 tiles beside one another from the middle of the row to the sides R59770682 FIXED TF 10 DISPLAY 23 11 2011 33 ...

Page 38: ...4 Physical installation Image 4 9 Build the TF 10 Display row by row from bottom to top Image 4 10 Start mounting the next row 34 R59770682 FIXED TF 10 DISPLAY 23 11 2011 ...

Page 39: ...4 Physical installation Image 4 11 Place the TF 10 tiles beside one another from the middle of the row to the sides Image 4 12 Complete TF 10 Display R59770682 FIXED TF 10 DISPLAY 23 11 2011 35 ...

Page 40: ...4 Physical installation 36 R59770682 FIXED TF 10 DISPLAY 23 11 2011 ...

Page 41: ... Power output port B Power input port C Data output port D Data input port E Plug holder clamp WARNING The outdoor input and output sockets for TF 10 tiles can only be used in conjunction with Barco s outdoor cables for LED walls Do not use any other cables than those specified WARNING Dummy plugs must be placed on unused outdoor input and output sockets of TF 10 tiles and all plug holder clamps m...

Page 42: ... a power source cable coming from the power box with the lower tile in a column of 6 high Note Depending on the type of used power box a multi power cable in combination with a spider connector is inserted between the power box and the power source cable leading to the TF 10 tile See manual of the used power box to realize the cabling between power box and TF 10 display 3 Create a power branch of ...

Page 43: ...5 Cabling of an TF 10 display 1 3 2 5 4 5 Image 5 2 1 Power box 2 Multi power cable 3 Spider connector 4 Power linking cable 5 Dummy power plug R59770682 FIXED TF 10 DISPLAY 23 11 2011 39 ...

Page 44: ...in the setup controlling software how the data path is realized horizontal or vertical and which tile is the first in the chain When using a fiberlink system the fiberlink data connection is inserted between the digitizer and the first TF 10 tile The fiberlink receiver is also equipped with Barco s outdoor connector sockets When using a Ambient Environment Controller AEC the data connection of the...

Page 45: ...bly yours SEL ESC SETUP PAN ZOOM TEST PAT LED INPUT POS 1 2 3 SD HD SDI LOGO ADJUST MENU KEYS INPUTS TM LED PRO IN OUT 1024x768 59 94 Freerun Wall Enabled IN IN Image 5 3 1 Data link cable 2 Dummy plug R59770682 FIXED TF 10 DISPLAY 23 11 2011 41 ...

Page 46: ...5 Cabling of an TF 10 display 42 R59770682 FIXED TF 10 DISPLAY 23 11 2011 ...

Page 47: ... this chapter This chapter contains maintenance information about the TF 10 tile which can be performed by the persons who do the installation Overview Cleaning TF 10 tiles Color calibration R59770682 FIXED TF 10 DISPLAY 23 11 2011 43 ...

Page 48: ...hat s why cleaning the TF 10 tiles is recommended at regular intervals Image 6 1 LED s and shaders covered with dirt Image 6 2 Clean LED s and shaders Always clean all tiles of the LED wall to avoid brightness differences between cleaned and uncleaned tiles Necessary tools Vaporizer with a window cleaning product Soft hand brush with long hair recommended 4 cm pure pork hair Garden hose with a spr...

Page 49: ...he LED s and the shaders using a soft hand brush Caution Do not use a hard bristled brush 4 Spray the cold water onto the shader surface according to the following specifications Nozzle 6 3 mm Minimum distance 3 m Maximum pressure 25 kPa Maximum flow rate 10 l min Caution Do not submerge the tile fully or partly in water or other liquids 5 Equally spray water over the whole surface of the TF 10 di...

Page 50: ...display To achieve color uniformity among all tiles of the same display the tiles have to be color calibrated Refer to the user guide of the Director toolset for more info about color calibration and calibration instructions 46 R59770682 FIXED TF 10 DISPLAY 23 11 2011 ...

Page 51: ...hapter This chapter contains a drawing with the dimensions of a TF 10 tile and a specification table for this type Overview TF 10 specifications Dimensions of a TF 10 tile Dimensions of the TF 10 packages R59770682 FIXED TF 10 DISPLAY 23 11 2011 47 ...

Page 52: ...54 LED configuration 3 in 1 SMD LED density 9 612 m Operating temperature 35 to 50 C Operational humidity 10 99 Pixel pitch 10 2 mm Power consumption 108W per tile average 457W per tile max Processing 16 bit color Serviceability Front and back Tile dimensions Width 816mm Height 734 4mm Depth 231mm Vert viewing angle 0 35 50 brightness Weight Tile 31 kg 68 4 lbs 48 R59770682 FIXED TF 10 DISPLAY 23 ...

Page 53: ...7 Specifications 7 2 Dimensions of a TF 10 tile Dimensions TF 10 tile 734 4 mm 680 mm 192 6 mm 225 mm 231 1 mm 440 mm 630 mm 816 mm Image 7 1 R59770682 FIXED TF 10 DISPLAY 23 11 2011 49 ...

Page 54: ...7 Specifications 7 3 Dimensions of the TF 10 packages One tile package 952 mm 864 mm 479 mm Image 7 2 50 R59770682 FIXED TF 10 DISPLAY 23 11 2011 ...

Page 55: ...7 Specifications Four tiles package 1134 mm 914 mm 990 4 mm Image 7 3 R59770682 FIXED TF 10 DISPLAY 23 11 2011 51 ...

Page 56: ...7 Specifications 52 R59770682 FIXED TF 10 DISPLAY 23 11 2011 ...

Page 57: ... info 8 ORDER INFO About this chapter This chapter gives an overview of different components of TF 10 display which can be ordered separately Overview Overview list R59770682 FIXED TF 10 DISPLAY 23 11 2011 53 ...

Page 58: ...0220 Data link cable 5 meter R9850270 2 data dummy plugs R9850241 Power link cable 1 5 meter R9850250 Power link cable 4 5 meter R9850260 Power link cable 9 meter R9850280 5 power dummy plugs Spare parts Order number Description R765785K TF 10 LED board kit R838241K Filter kit R839109K Power supply kit R765653K Controller kit R765651K PDB kit R839112K Internal fan kit R839962K External fan kit B38...

Page 59: ...9 Environmental information 9 ENVIRONMENTAL INFORMATION Overview Disposal information Rohs compliance R59770682 FIXED TF 10 DISPLAY 23 11 2011 55 ...

Page 60: ...esponsibly to promote the sustainable reuse of material resources For more information about recycling of this product please contact your local city office or your municipal waste disposal service For details please visit the Barco website at http www barco com en AboutBarco weee Disposal of batteries in the product This product contains batteries covered by the Directive 2006 66 EC which must be...

Page 61: ...ry of Information Industry of China in the section Limit Requirements of toxic substances in Electronic Information Products Table of toxic and hazardous substances elements and their content as required by China s management methods for controlling pollution by electronic information products 零件项目名称 Component Name 有毒有害物质或元素 Hazardous Substances or Elements 铅 Pb 汞 Hg 镉 Cd 六价铬 Cr6 多溴联苯 PBB 多溴二苯醚 P...

Page 62: ...006 在中国大陆销售的相应电子信息产品 EIP 都必须遵照中国大陆电子信息产品污染控制标识要求标准贴上环保使用期限 EFUP 标签 Barco产品所采用的EFUP标签请参阅实例徽标内部的编号使用于制定产品基于中国大陆的电子信息产品环保使用期限通则标准 All Electronic Information Products EIP that are sold within Chinese Mainland must comply with the Electronic Information Products Pollution Control Labeling Standard of Chinese Mainland marked with the Environmental Friendly Use Period EFUP logo The number inside ...

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