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3. Replacing a bad LED from an ILite LED board

3.15 Installing the cover

Ensure that the power unit and fan are installed correctly. The wire unit of the fan must be plugged into the
socket on the power unit.

Necessary tools

•

Torx T20.

•

7 mm nut driver.

How to install the cover ?

1. Place the cover (L) upon the tile (F).

Image 3-25

2. Fasten the cover with six screws (P). One screw in each corner and one under each handle.

R5976460 ILITE LED REPLACEMENT KIT 29/03/2007

Summary of Contents for R9851620

Page 1: ...ILite LED Replacement Kit Installation Manual R5976460 03 29 03 2007...

Page 2: ...Barco nv Media Noordlaan 5 B 8520 Kuurne Phone 32 56 36 89 70 Fax 32 56 36 83 86 E mail sales media barco com Visit us at the web www barco com Printed in Belgium...

Page 3: ...smitted or stored in a retrieval system without the prior written consent of Barco Changes Barco provides this manual as is without warranty of any kind either expressed or implied including but not l...

Page 4: ......

Page 5: ...the cover 13 3 3 Removing the power assembly 14 3 4 Removing the controller unit 15 3 5 Removing the LED driver 16 3 6 Removing a LED module 17 3 7 Removing the mask 18 3 8 Creating a mould and small...

Page 6: ...Table of contents 2 R5976460 ILITE LED REPLACEMENT KIT 29 03 2007...

Page 7: ...1 Safety 1 SAFETY Overview Servicing safety instructions R5976460 ILITE LED REPLACEMENT KIT 29 03 2007 3...

Page 8: ...es in order to achieve part strength No other parts then Barco parts are allowed Hazardous products This kit contains hazardous products These products are labeled with a hazard sign Make sure you und...

Page 9: ...2 General 2 GENERAL Overview ILite LED replacement kits Contents of the ILite LED replacement kit Storage guidelines R5976460 ILITE LED REPLACEMENT KIT 29 03 2007 5...

Page 10: ...esigned For some derived products like XP MD and LD an adapted LED replacement kit was required Below you will find a list with all available ILite LED replacement kits Ensure you use the right kit to...

Page 11: ...th plastic needles for syringe image 2 6 Tissues image 2 7 Tweezer image 2 8 Scratch tool image 2 9 The LED replacement kits for the ILite 8 and derived products doesn t contain a syringe with silicon...

Page 12: ...2 General Image 2 7 Tissues Image 2 8 Tweezer Image 2 9 Scratch tool 8 R5976460 ILITE LED REPLACEMENT KIT 29 03 2007...

Page 13: ...erature between 5 C and 15 C Keep away from sources of ignitions Syringe with silicone Remove the plastic needle and place the stop back on the syringe for storage The storage life is 12 months after...

Page 14: ...2 General 10 R5976460 ILITE LED REPLACEMENT KIT 29 03 2007...

Page 15: ...er assembly Removing the controller unit Removing the LED driver Removing a LED module Removing the mask Creating a mould and small stick Replacing a bad LED Installing a new mask Installing a LED mod...

Page 16: ...e tile is operating 2 Disassemble the LED module s from the tile See following procedures a Removing the cover page 13 b Removing the power assembly page 14 c Removing the controller unit page 15 d Re...

Page 17: ...c unit is attached to the cover and comes off with the cover Necessary tools Torx T20 7 mm nut driver How to remove the cover 1 Release the six screws P of the ILite cover L one in each corner and one...

Page 18: ...r How to remove the power assembly from the ILite tile 1 Release the eight screws P which attach the power assembly I to the rest of the ILite tile F Three screws on the power supply unit one above th...

Page 19: ...atic gloves is recommended Before you can remove the controller unit from the module base plate you have to remove the power assembly from the ILite tile first Necessary tools Torx T20 7 mm nut driver...

Page 20: ...it from the ILite tile first Necessary tools Torx T20 7 mm nut driver How to remove the LED driver from the module base plate 1 Release the four screws P of the LED driver G you want to remove from th...

Page 21: ...ion before removing a LED module Necessary tools Torx T10 How to remove a LED module from the module base plate 1 Release the four screws Q which fasten the LED module E to the module base plate F Cau...

Page 22: ...om the module base plate first Necessary tools Phillips screwdriver H1 Small screwdriver Tweezers How to remove the mask from a LED module 1 Is this a LED module from an ILite 10 tile If yes release t...

Page 23: ...3 Replacing a bad LED from an ILite LED board 4 Scratch of gently the remains of the silicone with a small screwdriver and tweezers Image 3 8 R5976460 ILITE LED REPLACEMENT KIT 29 03 2007 19...

Page 24: ...e LED module Necessary tools Side cutter Small smooth cut file Necessary parts Shader unit How to create a mould and small stick 1 Select a used shader unit with the same pitch as the LED module 2 Cut...

Page 25: ...drowsi ness and dizziness Avoid contact with skin and eyes In case of contact with the eyes rinse immediately with plenty of water and seek medical advise CAUTION SOLDERING FLUX IF 2005 M Hazardous p...

Page 26: ...LED board is physical damaged specially the corners Image 3 11 3 Place the mould and the new LED on the LED module in such a position that two pins of the new LED are accessible and the new LED has th...

Page 27: ...LED stays flat in the right position Image 3 14 5 Remove the mould and solder all other pins of the new LED Image 3 15 6 Apply some flux and finish by heating up every single point The solder must be...

Page 28: ...ing a bad LED from an ILite LED board Image 3 16 7 Place a new mask upon the LED module and reinstall the LED module on its original position in the ILite tile 24 R5976460 ILITE LED REPLACEMENT KIT 29...

Page 29: ...nd 3 Note The mask of an ILite 10 module is not glued with silicone but fastened with four screws If no ensure that all the remains of old silicone are removed before starting with step 2 Use a small...

Page 30: ...of the surplus of silicone on the LED s Tip Inspect the surface of the mask at an angle to ensure an overall flatness Image 3 20 Reinstall the LED module and place the tile on a flat clean surface fo...

Page 31: ...e as quadrants with different light output Always return the complete ILite tile to factory for repair and re measurement in case of a malfunction controller or one or more malfunction LED modules or...

Page 32: ...l The swapped LED modules or LED drivers will become visible as quadrants with different light output Always return the complete ILite tile to factory for repair and re measurement in case of a malfun...

Page 33: ...0 7 mm nut driver How to install the controller unit upon the module base plate 1 Gently place the controller unit H upon the LED drivers inside the module base plate F as illustrated Ensure the board...

Page 34: ...plate 1 Place the power assembly I upon the module base plate F The fan must be at the top of the tile Caution Be careful with the board to board connectors between the power unit and the controller u...

Page 35: ...The wire unit of the fan must be plugged into the socket on the power unit Necessary tools Torx T20 7 mm nut driver How to install the cover 1 Place the cover L upon the tile F P F L Image 3 25 2 Fast...

Page 36: ...3 Replacing a bad LED from an ILite LED board 32 R5976460 ILITE LED REPLACEMENT KIT 29 03 2007...

Page 37: ...ent 7 L LED driver 16 17 28 Installing 28 Removing 16 17 LED module 27 Installing 27 M Mask 18 25 Installing 25 Removing 18 P Power assembly 14 30 Installing 30 Removing 14 Power unit 15 Removing 15 P...

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