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DB-220

Installation manual

R59770240/04
11/06/2009

Summary of Contents for DB-220

Page 1: ...DB 220 Installation manual R59770240 04 11 06 2009...

Page 2: ...Barco nv Media Entertainment Division Noordlaan 5 B 8520 Kuurne Phone 32 56 36 89 70 Fax 32 56 36 883 86 E mail sales events barco com Visit us at the web www barco com Printed in China...

Page 3: ...pulated terms of guarantee On receipt the purchaser must immediately inspect all delivered goods for damage incurred during transport as well as for material and manufacturing faults Barco must be inf...

Page 4: ......

Page 5: ...t 36 4 5 Lifting out and preparing the DB 220 display 39 4 6 Mounting the DB 220 display upon the support structure 44 4 7 Hiding the gap between the display segments 48 4 8 Mounting the telescopic ca...

Page 6: ...Table of contents 2 R59770240 DB 220 11 06 2009...

Page 7: ...DB 220 display Ensure that you understand and follow all safety guidelines safety instructions and warnings mentioned in this chapter before installing the DB 220 display After this chapter addi tiona...

Page 8: ...cate any component Barco uses specific materials and manufacturing processes in order to achieve part strength Consult Barco for assistance with custom applications Always follow Barco installation in...

Page 9: ...ve parts must be undertaken immediately Protect the power data cords from being walked on or pinched particularly at plugs convenience receptacles and the point where they exit from the apparatus Repl...

Page 10: ...essible Disconnect device When the appliance inlets of the individual tiles are not accessible the socket outlets supplying the rack shall be installed near the equipment and be easily accessible or a...

Page 11: ...es Six foot bubble level Wire stripper Adhesive tape Adjustable wrench 15 16 open end wrench 15 16 box end wrench 9 16 open end wrench 9 16 box end wrench 5 16 open end wrench 5 16 box end wrench 1 2...

Page 12: ...temperature rain etc 3 Location Outdoor altitude etc 4 Ground stability 5 Front clearance For optimal impact ensure that there is sufficient free area in front of the DB 220 display and respect the mi...

Page 13: ...tructure into a concrete foundation Use caution the vertical beams do not block access to power or data cable connection points It is obliged to provide a small support on the bottom of each I beam to...

Page 14: ...l clamps Image 2 3 Clamps to be used on vertical I beams R837438 Image 2 4 Clamps to be used on horizontal I beams R837947 There are two different types of clamps Specified torque values for the clamp...

Page 15: ...fications regarding the weight of the DB 220 display and the de tailed information regarding the lifting points of the DB 220 display see Specifications of the DB 220 display page 76 WARNING The two l...

Page 16: ...Wires excluding grounding wire single phase 240V US 220V CN EU US CN EU 36 A 40 A Phase current 3 25 A 3 55 A 6AWG 3 Wires excluding grounding wire three phase 208V US 24 A Phase current 2 17 A 8AWG 4...

Page 17: ...2 Installation requirements Power input diagram for a three wire three phase distribution network EU and China Image 2 8 R59770240 DB 220 11 06 2009 13...

Page 18: ...2 Installation requirements 14 R59770240 DB 220 11 06 2009...

Page 19: ...enclosure The remote enclosure can consist in a digitizer compact link rugged PC embedded PC modem and other peripherals All these peripherals are mounted inside a 19 rack covered in an IP55 rated ca...

Page 20: ...play segments must be assem bled together to form one big display Afterwards the whole assembly is mounted on the support structure using the clamps Image 3 2 Left side the top and bottom segments Rig...

Page 21: ...or the successful assembly of the DB 220 display a minimum of 3 vertical I beams each using 6 clamps is required To answer to different vertical mounting distances the clamps are mounted into a rail s...

Page 22: ...3 Components of the DB 220 Display Image 3 5 18 R59770240 DB 220 11 06 2009...

Page 23: ...t Link Camera system VPN All these peripherals are mounted inside a 19 rack covered in an IP55 rated cabinet All the peripherals and the cabling between the peripherals are installed inside the cabine...

Page 24: ...nd control the DB 220 display CAUTION Consult the user guide R5976388 of the DVI input for more information about how to configure operate and control the DB 220 display CAUTION Consult the user guide...

Page 25: ...designed as a graphic user interface GUI and can be used to control and configure the digitizer as well as the Barco LED wall via a PC Image 3 7 CAUTION Consult the user guide R59770142 of the RMS 1...

Page 26: ...Barco LED wall measuring the environmental light conditions throughout the day The modular concept of the AEC 4000 gives rise to configurations with maximum flexibility and controllability The built i...

Page 27: ...secure communication between the camera and the equipment cabinet Image 3 9 Left Camera Right Camera server Camera arm A telescopic camera arm can be attached to the DB 220 display The end of the tele...

Page 28: ...3 Components of the DB 220 Display 24 R59770240 DB 220 11 06 2009...

Page 29: ...the DB 220 display Mounting the DB 220 display upon the support structure Hiding the gap between the display segments Mounting the telescopic camera arm Mounting the video camera Connecting the AEC ca...

Page 30: ...ner 15 16 open end wrench 15 16 box end wrench How to open the cage of a DB 220 display 1 Remove the roof of the container 2 Remove the fixation cables which secure the cage inside the container Image...

Page 31: ...minimum clearance zone of 15 meters around the full perimeter of the cage 5 Remove the top of the cage by removing the 4 corner bolts and the 8 side bolts which fasten the top frame of the cage as ill...

Page 32: ...4 Physical installation of the DB 220 Display Image 4 3 28 R59770240 DB 220 11 06 2009...

Page 33: ...notice the difference between the two segments inside the cage The segment provided with two eyebolts is the top segment the segment provided with two guiding pins is the bottom segment Image 4 4 Lef...

Page 34: ...sened 4 Remove the bolts at the bottom of the four vertical beams For each vertical beam two bolts have to be loosened 4X Image 4 6 Left step 3 illustrated Right step 4 illustrated 5 Remove the bolts...

Page 35: ...ical beams and remove the four pieces who hold these beams in place Image 4 8 7 Lift the top segment out of the cage and put it on the flat surface next to the cage Warning Wear a safety hat while ass...

Page 36: ...hysical installation of the DB 220 Display Image 4 9 Preparing the top segment 1 Spread the four clamp plates over the distance of the I beam rail as illustrated Image 4 10 32 R59770240 DB 220 11 06 2...

Page 37: ...B 220 display against the support structure Warning The bolts have to fixed with a torque of 30Nm 3 Insert two whole clamps into each corner of the I beam rail as illustrated Warning The clamps must b...

Page 38: ...Adhesive tape How to mount the AEC 4000 1 Mount the support bracket as illustrated B Image 4 12 2 Install the AEC satellite upon the support bracket as illustrated Use four bolts to secure the AEC se...

Page 39: ...4 Physical installation of the DB 220 Display C S Image 4 15 R59770240 DB 220 11 06 2009 35...

Page 40: ...8 UNC HEX reference A Sixteen lock washers D16 2D27 type DIN 127B reference B Sixteen plane washers D17 D30 type DIN 125A reference C How to mount the top segment upon the bottom segment 1 Open the fo...

Page 41: ...Guide them while lowering the top segment Image 4 19 5 Connect the top and bottom segment using four times four bolts A four split washers B and four lock washers C as illustrated Caution Pay attentio...

Page 42: ...4 Physical installation of the DB 220 Display Image 4 21 38 R59770240 DB 220 11 06 2009...

Page 43: ...ressed Necessary tools Adapted tools to lift the DB 220 display 15 16 open end wrench 5 16 Allen wrench Eight top clamp assemblies Four clamp assemblies Six foot bubble level Lifting out the DB 220 di...

Page 44: ...e the four pieces holding these beams in place Image 4 24 5 Remove the four pieces inside the four bottom profiles of the cage 6 Remove the bolts who are hidden in the holes at the bottom of the four...

Page 45: ...safety hat while assisting at the lifting and moving of the DB 220 display Caution While lifting the DB 220 display notice that four help pieces H will fall out These pieces were loosened while remov...

Page 46: ...f clamps can be used to mount the DB 220 display against the support structure Warning The bolts have to be fixed with a torque of 30Nm Image 4 28 3 Insert four whole clamps into the I beam rails as i...

Page 47: ...4 Physical installation of the DB 220 Display Image 4 29 4 Align the clamps of the bottom segment with those of the top segment Image 4 30 R59770240 DB 220 11 06 2009 43...

Page 48: ...washers reference E How to mount the DB 220 display upon the support structure 1 Loosen the nuts A of all the clamps as illustrated Warning It s sufficient to loosen these nuts until the end of the bo...

Page 49: ...0 Display Image 4 32 4 Align the DB 220 display against the support structure Tip If provided first place the DB 220 display on the supports of the I beams 5 Slide the clamps over the flanges of the I...

Page 50: ...align the DB 220 display using the correction plates C and fastening the nuts B which tighten these plates 18X C C B Image 4 34 7 Fix the nuts A and B in the illustrated sequence Warning The nuts A an...

Page 51: ...After removing the tools to lift the display replace the eyebolts by the supplied bolts D and rubber washers E Warning Use your hands to fix the bolt do not use tools Firmly fix the bolt until the ru...

Page 52: ...t Necessary tools 1 2 box end wrench Necessary parts Four bolts 5 16 x 1 UNC type DIN 933 reference A Four lock washers D8 1 D14 8 type DIN 127B reference B Four plane washers D8 4 D16 type DIN 125A r...

Page 53: ...e DIN 933 reference D Two bolts No 12 x 1 UNC reference E Four plane washers D8 4 D16 type DIN 125A reference F Four plane washers D6 4 D12 type DIN 125A reference G Four plane washers D4 3 D9 type DI...

Page 54: ...Image 4 39 3 Fasten the location bolt in the middle of the sleeve using one bolt A and one lock washer J A J Image 4 40 4 Fasten the four side fixation bolts A and the four top fixation bolts A of th...

Page 55: ...oles A1 and A2 of the camera arm Z1 Z1 A1 B1 Y2 A2 B2 Z1 Y2 Image 4 42 6 Assemble the four side location bolts B as illustrated left side Do not fasten these bolts yet These bolts are only used to anc...

Page 56: ...2 using four fixation bolts A on the top of the sleeve unit Y2 as illustrated Then fasten the four side location bolts assembled in step 6 A Image 4 45 9 Install the brackets B1 and B2 upon the end of...

Page 57: ...4 Physical installation of the DB 220 Display B1 B2 D I I M N O K G G E C H L H P Image 4 46 R59770240 DB 220 11 06 2009 53...

Page 58: ...r How to install the video camera 1 Fasten the video camera upon the support bracket at the end of the telescopic camera arm Image 4 47 2 Connect the video camera with the camera server in the control...

Page 59: ...he DB 220 display How to connect the AEC cable 1 Detach the tape S which secures the AEC cable C to the backside of the top segment C S Image 4 49 2 Open the slide door of the left cabinet and connect...

Page 60: ...ording to the local electrical installation codes WARNING Make sure that after each operation on the power box all entrances of the power box have a watertight ratio according to IP54 requirements Nec...

Page 61: ...the power cables as illustrated using a cable conduit C A C Image 4 55 5 Connect the power cables according to the local electric codes How to connect the internal power of the DB 220 display 1 Loose...

Page 62: ...osure first read and implement tasks in the next section of this manual power cabling of the remote enclosure and then proceed with this procedure 4 Put the power unit back inside the power box Image...

Page 63: ...4 Physical installation of the DB 220 Display 7 Connect the power cables as illustrated and close the slide door Image 4 60 R59770240 DB 220 11 06 2009 59...

Page 64: ...t in three different cases 1 Pole mounting 2 Wall mounting 3 Mounting on a support structure Image 4 61 How to mount the remote enclosure on a pole 1 Prepare the mounting brackets according to the dia...

Page 65: ...e DB 220 Display Image 4 63 3 Prepare the fastener band as illustrated Screw lock Fastener Band 200 m m Image 4 64 4 Mount the mounting brackets on the pole as illustrated using the right profile B R5...

Page 66: ...the DB 220 Display Image 4 65 5 Mount the remote enclosure on the pole as illustrated Image 4 66 How to mount the remote enclosure on a wall 1 Prepare the mounting profiles A and B as illustrated 62 R...

Page 67: ...f the DB 220 Display A B Image 4 67 2 Prepare the remote enclosure as illustrated using profile A Image 4 68 3 Mount profile B on the wall 4 Mount the remote enclosure on the wall as illustrated R5977...

Page 68: ...ay Image 4 69 How to mount the remote enclosure on an existing support structure 1 Prepare the mounting profiles A and B as illustrated A B Image 4 70 2 Prepare the remote enclosure as illustrated usi...

Page 69: ...sical installation of the DB 220 Display Image 4 71 3 Mount profile B on the support structure 4 Mount the remote enclosure on the support structure as illustrated Image 4 72 R59770240 DB 220 11 06 20...

Page 70: ...om water proof cable connector WARNING Make sure that after each operation on the power box all entrances of the power box have a watertight ratio according to IP54 requirements How to connect the pow...

Page 71: ...Open the left slide door which already contains the AEC cable AEC Cable Image 4 74 2 Connect the DB 220 display with the remote enclosure using a DVI cable DVI plug DVI Cable Image 4 75 3 Close the s...

Page 72: ...the mounting plate Image 4 78 b Insert the compact link in the C beam on the left side of the power box as illustrated First position the top hooks in the C beam and then lower down the compact link u...

Page 73: ...4 Connect the compact link and the DB 220 display using a DVI cable DVI plug DVI Cable Image 4 81 5 Close the slide door Image 4 82 6 Connect the compact link to the remote enclosure To remote enclos...

Page 74: ...ure and all the cables are connected it is recommended to secure all the cables to the DB 220 display Therefore special designed cable plugs can be attached on the center C beam rail of the DB 220 dis...

Page 75: ...4 Physical installation of the DB 220 Display Image 4 86 R59770240 DB 220 11 06 2009 71...

Page 76: ...4 Physical installation of the DB 220 Display 72 R59770240 DB 220 11 06 2009...

Page 77: ...ecifications A SPECIFICATIONS Overview Dimensions of the DB 220 display Dimensions of the installation brackets for the remote enclosure Specifications of the DB 220 display R59770240 DB 220 11 06 200...

Page 78: ...cations A 1 Dimensions of the DB 220 display Main dimensions in mm 3997 699 2224 1571 1511 284 2880 28 Image A 1 Main dimensions in inches 158 28 88 62 60 11 114 1 125 Image A 2 74 R59770240 DB 220 11...

Page 79: ...for the remote enclosure Dimensions of the installation brackets in mm Profile A 542 69 32 28 45 8 x Diameter 9 610 542 Image A 3 Profile B 460 22 5 610 40 547 2 x Diameter 10 12 9 45 30 45 290 55 55...

Page 80: ...3 2 m x 6 7 m Hor viewing angle 140 70 LED configuration 1R 1G 1B LED density 7 500 m2 Lifetime 100 000 hours Operating temperature 31 to 122 F Pixel pitch 20 mm Power 1Ph 240V 36 Amps Power 3Ph 208V...

Page 81: ...B Cabling diagrams B CABLING DIAGRAMS Overview Cabling diagrams of the DB 220 display R59770240 DB 220 11 06 2009 77...

Page 82: ...B Cabling diagrams B 1 Cabling diagrams of the DB 220 display AC Power circuits of the DB 220 display Image B 1 78 R59770240 DB 220 11 06 2009...

Page 83: ...B Cabling diagrams Power connection diagram of the DB 220 display Image B 2 R59770240 DB 220 11 06 2009 79...

Page 84: ...B Cabling diagrams Detailed cabling diagram of the DB 220 display Image B 3 80 R59770240 DB 220 11 06 2009...

Page 85: ...6 Install 60 Remote enclosure 60 Installation 25 L Lift 29 39 M Mount 36 44 49 54 Camera arm 49 DB 220 display 44 Display segments 36 Video camera 54 O Open 26 Cage 26 Container 26 P Power cabling 66...

Page 86: ...Index 82 R59770240 DB 220 11 06 2009...

Page 87: ...Documentation Noordlaan 5 B 8520 Kuurne Phone 32 56 36 89 70 Fax 32 56 36 88 24 E mail service mne barco com Web www barco com From Date Please correct the following points in this documentation R597...

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