Baoli CPCD 100, Operating And Servicing Manual

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2. Essentials of servicing
(1) Some critical components must be replaced according to demands periodically.
Use genuine parts only.
(2) Use the same model oil only when replacing or adding.
(3) If any damage or fault is found, stop the truck and report the condition to the
manager. Do not operate the truck until it has been repaired completely.
Periodic service and maintenance must be done according to the following list after
using the forklift truck.
No. Item Contents Period (hrs.) Remark
1 Bearing, steering wheel Replace grease 1000
2 Bearing, drive wheel Replace grease 1000
3 Steering link lever Replace grease 1000
4 Parking brake lever Add grease 200
5 Pin, foot brake Add grease 200
6 Drive axle body Replace gear oil 2400
7 Braking oil Add
Whenever
necessary
8 Pin, tilting cylinder Add lubricating grease 400
9 King pin, knuckle Replace grease 1000
10 Hydraulic tank and filter Clean 1000
11 Hydraulic oil Replace 1000
12 Lift chain Replace 3000
If damaged,
replace it.
13 H. P. hose Replace 3000
14 Switch, hydraulic motor
Clean photoelectric
coupler
200
15 Brush, traction motor Check 1000
16 Brush, hydraulic motor Check 1000
17 Brush, steering motor Check 1000
Notice:
When serving and checking the truck, do not use the mast or the load
backrest instead of a ladder, these actions will lead to a dangerous condition
unexpectedly.
9. Periodic servicing