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1 Product 

Description

Advanced Sensor with Dual Discrete Outputs and IO-Link 

Communication

 for Use with 

Plastic

 and Glass Fiber 

Optic

 Assemblies

 

 

• Response speeds of: 50 µs, 250 µs, 500 µs, 1000 µs and 2000 µs allow for

optimization

 for fast responses, long distance 

applications,

 or noisy

environments

• Outstanding color contrast 

sensitivity;

 detects 32 levels of gray scale from

black to white

• Visible red and IR beam color models available
• Easy to read dual digital displays show both signal level and threshold

simultaneously

• Lever 

action

 

fiber

 clamp provides stable, reliable, and trouble-free 

fiber

clamping

• Simple user interface ensures easy sensor set-up and programming through

displays and 

switches/buttons

 or remote input teach wire

• Expert TEACH and SET methods ensure 

optimal

 gain and threshold for all

applications,

 especially for high speed or low contrast 

applications

• User has full control over all 

operating

 parameters: threshold, Light Operate

or Dark Operate, output 

timing

 

functions,

 gain level, and response speed

• Thermally stable electronics shortens start-up 

time

 and maintains signal

stability during 

operation

• ECO (economy) display mode reduces 

amplifier

 power 

consumption

 by 25%

• Cross talk avoidance algorithm allows two sensors to operate in close

proximity for many 

applications

• Sleek 10 mm wide housing mounts to 35 mm DIN rail

WARNING: Not To Be Used for Personnel 

Protection

Never use this device as a sensing device for personnel 

protection.

 Doing so could lead to serious injury or death.

This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety

applications.

 A sensor failure or 

malfunction

 can cause either an energized or de-energized sensor output

condition.

1.1 Models

Model

Sensing Beam Color

Reference Sensing Range1

Channel 1

Channel 2

Connector2

DF-G2-KD-2M

Visible Red

1100 mm

IO-Link, push/pull

output

PNP only output, or

input

2 m (6.5 

ft)

 cable, 4-wire

DF-G2IR-KD-2M

Infrared

2100 mm

1.2 Overview

The DF-G2 is an easy-to-use, DIN-rail-mountable 

fiber

 

optic

 sensor with best in class response speed and repeatability. It provides high-

performance sensing in high speed or low contrast 

applications

 where fast response 

time

 is required.

The sensor’s compact housing has dual digital displays (Red/Green) and a bright output LED for easy programming and status

monitoring during 

operation.

 The sensor features a push-pull primary output which supports IO-link 

communication,

 and a 

multi-

function

 secondary independent PNP output which can be 

configured

 as an input for advanced sensor 

configuration

 and remote teach.

The DF-G2 features improved temperature 

compensation

 compared with previous 

fiber

 

optic

 sensors. An accessory clamp is available to

secure a bank of connected sensors together on a DIN rail (see Accessories).

1 Excess gain = 1, Long Range response speed, opposed mode sensing. PIT46U 

plastic

 

fiber

 used for visible LED models, IT.83.3ST5M6 glass 

fiber

 used for IR model

2 Connector 

options:

A model with a QD connector requires a 

mating

 cordset

For 150 mm (6 in) PVC, M8 Pico QD connector, 4-pin change the 

suffix

 2M to Q3 in the 2 m model number (example, DF-G2-KD-Q3)

For 150 mm (6 in) PVC, M12 Euro QD connector, 4-pin change the 

suffix

 2M to Q5 in the 2 m model number (example, DF-G2-KD-Q5)

For integral M8 Pico QD connector, 4-pin change the 

suffix

 2M to Q7 in the 2 m model number (example, DF-G2-KD-Q7)

 

 

DF-G2 High Speed Expert Dual Display Fiber 

Amplifier

 with Dual Discrete Outputs and IO Link

 

www.bannerengineering.com - Tel: 763.544.3164

3

Summary of Contents for DF-G2 Series

Page 1: ...High Speed Expert Dual Display Fiber Amplifier with Dual Discrete Outputs and IO Link Instruction Manual Original Instructions 193602 Rev C 21 April 2017 Banner Engineering Corp All rights reserved 1...

Page 2: ...t 10 3 2 5 Auto Thresholds 10 3 2 6 Delays Timers 11 3 2 7 Sensitivity Selection 11 3 2 8 Display Readout 11 3 2 9 Gain Selection 11 3 2 10 Factory Defaults 11 3 3 Remote Input 11 3 4 Sync Master Slav...

Page 3: ...ction can cause either an energized or de energized sensor output condition 1 1 Models Model Sensing Beam Color Reference Sensing Range1 Channel 1 Channel 2 Connector2 DF G2 KD 2M Visible Red 1100 mm...

Page 4: ...put s parameters can be accessed and changed in the interface of the display SET Rocker Button The SET rocker button is a 3 way button The positions are engaged by rocking the button left right The SE...

Page 5: ...the DIN rail 1 2 Pivot the DF G2 away from the DIN rail and remove it 2 2 2 Installing the Fibers Follow these steps to install glass or plastic fibers 1 Open the dust cover 2 Move the fiber clamp for...

Page 6: ...RANSMITTER RECEIVER Single core fiber Multi core fiber 2 4 Wiring Diagrams 4 1 3 2 10 30V dc CH1 CH2 PUSH PULL Load Load Figure 2 Channel 1 as a Push Pull discrete output Channel 2 as PNP discrete out...

Page 7: ...ng changes The SET rocker button is disabled during RUN mode except when using Window SET 3 2 Program Mode Program PRG mode allows the following settings to be programmed in the DF G2 DF G2 High Speed...

Page 8: ...PLAY LOOP Click SET to enter choice list Click SET display flips 180 Click SET to enter choice list DISPLAY LOOP Click SET to enter choice list DISPLAY LOOP Click SET to enter choice list DISPLAY LOOP...

Page 9: ...c Click SET to enter choice list DISPLAY LOOP or to set value Click SET or to set value Click SET or to set value Click SET or to set value Click SET or to set value Click SET DISPLAY LOOP DISPLAY LOO...

Page 10: ...an be programmed to be ON OFF The Auto Thresholds algorithm continuously tracks slow changes in the taught condition s and optimizes the threshold s to provide for reliable sensing For Two Point and D...

Page 11: ...3 2 8 Display Readout The readout of the digital displays can be programmed for the following options Signal Threshold readout Numeric 1234 or 123P ECO mode Enabled or Disabled ECO mode dims the displ...

Page 12: ...aves In this mode the sensors alternate taking measurements and the response speed is 2 ms Note Note In this mode all sensors must either be NPN or PNP output models 1 Configure the first sensor as th...

Page 13: ...Mode switch to ADJ to enter Adjust mode Press to increase press to decrease GREEN display shows the switching threshold value 2 seconds after adjustment the GREEN display will flash 3 times to confirm...

Page 14: ...nd dark conditions and automatically setting the threshold at the optimum level Sensor positions threshold midway between taught conditions Darkest no signal Most Light saturated signal Output OFF Out...

Page 15: ...tion Result SET Button Click the SET rocker button TEACH Accepted Displays alternate PASS with Minimum Difference10 Sensor returns to Adjust mode TEACH Not Accepted Displays alternate FAIL with Minimu...

Page 16: ...tput OFF Output OFF Output ON Figure 10 Window SET Light Operate shown Output ON and OFF conditions can be reversed using the LO DO switch Window SET and Manual Adjust Moves sensing window center valu...

Page 17: ...Displayed Window Center Displayed Lower Threshold Displayed Figure 11 Upper and Lower Thresholds Light SET Sets a threshold a programmable offset below the presented condition Changes output state on...

Page 18: ...tion Result SET Button 14 Set Mode switch to ADJ Display Red Signal Level Green Threshold Remote Input 15 No action is required sensor is ready for Light SET method 2 SET Sensing Condition Method Acti...

Page 19: ...hreshold a programmable offset above the presented condition Threshold position adjusted by Manual Adjust Darkest no signal Most Light saturated signal Output OFF Output ON Condition Presented Figure...

Page 20: ...on When a condition lighter than the threshold is sensed the output either turns ON or OFF depending on the LO DO setting Sensor positions threshold exactly at the presented condition Threshold positi...

Page 21: ...abled Manual adjustments are disabled when Auto Thresholds are ON If a manual adjustment is attempted while Auto Thresholds are ON the Green display will flash Percent Minimum Difference after TEACH T...

Page 22: ...prevent the Auto Thresholds algorithm from optimizing the threshold s State Display Description Corrective Action Threshold Alert Alternates and The threshold s cannot be optimized but the sensor s o...

Page 23: ...and specifications please visit the web site at http www io link com The IO Link IODD package is contained on the Banner IO Link Device Description Resource CD P N 18491 For the latest IODD files ple...

Page 24: ...or integral 4 pin M8 Pico style quick disconnect or 150 mm 6 inch cable with a 4 pin M12 Euro style quick disconnect or 150 mm 6 inch cable with a 4 pin M8 Pico style quick disconnect Adjustments 3 wa...

Page 25: ...st Figure 16 PBT16U Table 2 0 51 mm 0 02 in Diameter Fibers Opposed Mode Diffused Mode 1 10 100 1000 10000 100000 0 1 1 10 100 1000 DISTANCE mm EXCESS GAIN Standard Medium Long Fast Figure 17 PIT26U 1...

Page 26: ...ium Long Fast Figure 20 PBT46U Table 4 1 52 mm 0 06 in Diameter Fibers Opposed Mode Diffused Mode EXCESS GAIN 1 10 100 1000 10000 DISTANCE mm 1 10 100 1000 10000 100000 1000000 Standard Medium Long Fa...

Page 27: ...the standard red LED and IR850 LED emitter models The data in the charts that is labeled for the Long Range application apply to both the 1000 s and 2000 s response speeds Table 6 0 25 mm 0 01 in Diam...

Page 28: ...0 1200 1200 Standard Medium Long Fast Figure 29 PIT46U 0 100 200 300 400 500 DISTANCE mm BEAM WIDTH mm 0 20 20 40 40 60 60 80 80 100 100 Standard Medium Long Fast Figure 30 PBT46U Table 9 1 52 mm 0 06...

Page 29: ...M WIDTH mm 0 200 200 400 400 600 600 800 800 1000 1000 Standard Medium Long Fast Figure 33 IR850 0 100 200 300 400 500 600 700 DISTANCE mm BEAM WIDTH mm 0 50 50 100 100 150 150 Standard Medium Long Fa...

Page 30: ...ckets with mounting screws 35 10 Hole center spacing A 16 B 25 4 C 15 2 Hole size A 3 2 B 3 3 C 4 4 6 1 Quick Disconnect Cordsets All measurements are listed in millimeters unless noted otherwise 4 Pi...

Page 31: ...yp M8 x 1 PKW4M 5 5 m 16 4 ft PKW4M 9 9 m 29 5 ft 4 Pin Snap on M8 Pico Style Cordsets Model Length Style Dimensions Pinout Female PKG4 2 2 m 6 6 ft Straight 9 0 32 Typ 4 3 1 2 1 Brown 2 White 3 Blue...

Page 32: ...PENSES LOSSES LOSS OF PROFITS OR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRAN...

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