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For Sales and Support, Contact Walker EMD • Toll-free: (800) 876-4444 • Tel: (203) 426-7700 • Fax: (203) 426-7800 • www.walkeremd.com

Advanced sensor with dual digital displays for use with plastic and glass fiber optic assemblies

 

 

Features

• Easy to read dual digital displays show both signal level and threshold simultaneously
• Lever action fiber clamp provides stable, reliable, and trouble-free fiber clamping
• Simple user interface ensures easy sensor set-up and programming via displays and

switches/buttons, or remote input teach wire

• Expert TEACH and SET methods ensure optimal gain and threshold for all applica-

tions, especially low contrast applications

• User has full control over all operating parameters: threshold, Light Operate or Dark

Operate, output timing functions, gain level, and response speed

• Thermally stable electronics minimize warm-up drift and the effect of side-by-side

mounting of multiple fiber amplifiers

• ECO (economy) display mode reduces amplifier power consumption by 25%
• Cross talk avoidance algorithm allows two sensors to operate in close proximity for

many applications

• Response speeds of: 200 µs (High Speed), 500 µs (Standard), 2 ms (Long Range),

and 5 ms (Extra Long Range) allow operator to optimize for fast or long distance ap-
plications

• Sleek 10 mm wide housing mounts to 35 mm DIN standard rail
• Visible red LED sensing beam

Models

Model

Outputs

Connector*

DF-G1-NS-2M

Single NPN

2 m (6.5') cable, 4-wire

DF-G1-PS-2M

Single PNP

DF-G1-NS-Q3

Single NPN

150 mm (6") PVC pigtail, M8 Pico QD connector, 4-

pin

DF-G1-PS-Q3

Single PNP

DF-G1-NS-Q7

Single NPN

Integral M8 Pico QD connector, 4-pin

DF-G1-PS-Q7

Single PNP

* Connection options: A model with a QD connector requires a mating cordset (see 

Quick-Disconnect Cordsets 

on page 26).

For 9 m cable, change the suffix 2M to 9M in the 2 m model number (example, DF-G1-NS-9M).
For M12 Euro QD pigtail change the suffix 2M to Q5 in the 2 m model number (example, DF-G1-NS-Q5).

WARNING: Not To Be Used for Personnel Protection
Never use this product as a sensing device for personnel protection. Doing so could lead to seri-
ous injury or death.
 This product does NOT include the self-checking redundant circuitry necessary to
allow its use in personnel safety applications. A sensor failure or malfunction can cause either an ener-
gized or de-energized sensor output condition.

DF-G1 - Expert Dual Display Fiber Amplifier Manual

 

 

P/N 161999 Rev. A

1/12/2012

0 161999

7

Summary of Contents for DF-G1 Expert

Page 1: ...eeds of 200 µs High Speed 500 µs Standard 2 ms Long Range and 5 ms Extra Long Range allow operator to optimize for fast or long distance ap plications Sleek 10 mm wide housing mounts to 35 mm DIN standard rail Visible red LED sensing beam Models Model Outputs Connector DF G1 NS 2M Single NPN 2 m 6 5 cable 4 wire DF G1 PS 2M Single PNP DF G1 NS Q3 Single NPN 150 mm 6 PVC pigtail M8 Pico QD connecto...

Page 2: ...de allows the user to perform Expert TEACH SET methods and Manual Adjust see Adjust Mode on page 7 LO DO Switch The LO DO switch is used to select Light Operate or Dark Operate mode In Light Operate mode the output is ON when the sensing condition is above the threshold for Window SET the output is ON when the sensing condition is inside the window In Dark Operate mode the output is ON when the se...

Page 3: ...offset from the taught condition The allowable range depends upon the Response Speed Mode as shown below Response Speed MIN MAX 200 us High Speed 10 999 500 us Standard 10 999 2000 us Long Range 2 999 5000 us Extra Long Range 2 999 The offset percent can also be programmed to Minimum Offset This allows the DF G1 to set the threshold s as close as possible to the presented condition but still provi...

Page 4: ...elay ON Delay Time OFF 1 Shot ON 1 Shot ON OFF D D D D D D D D D 1 9999 ms Figure 2 DF G1 Delays Timers OFF Delay OFF One Shot Timer ON Delay ON One Shot Timer OFF Delay OK OK N A OFF One Shot Timer OK N A N A ON Delay OK N A OK ON One Shot Timer N A N A OK Display Readout The readout of the digital displays can be programmed for the following options Signal Threshold readout Numeric 1234 or 123P ...

Page 5: ...port Contact Walker EMD Toll free 800 876 4444 Tel 203 426 7700 Fax 203 426 7800 www walkeremd com Figure 3 DF G1 Expert Dual Display Fiber Amplifier Manual P N 161999 Rev A www bannerengineering com tel 763 544 3164 5 ...

Page 6: ... Pulse the remote input according to the diagram shown below in Figure 6 Follow the instructions in the TEACH SET sections in Adjust Mode on page 7 to perform a TEACH SET method TEACH methods and remote programming modes may be exited either after a 60 second timeout or by holding the remote input low for 2 seconds the sensor will return to RUN mode without saving any new settings Figure 4 Remote ...

Page 7: ...d midway between taught conditions Darkest no signal Most Light saturated signal Output OFF Output ON Darkest Taught Condition Lightest Taught Condition Position adjusted by Manual Adjust Figure 5 Two Point TEACH Light Operate shown The Output ON and OFF conditions can be reversed by using the LO DO Light Operate Dark Operate switch see LO DO Switch in Top Panel Interface on page 2 Two Point TEACH...

Page 8: ... remote input T Display Flashes 2Pt tch then holds on 1234 2nd TEACH 2nd Condition Present 2nd condition Click the SET rocker button Present 2nd condition Single pulse remote input T TEACH Accepted Displays alternate PASS and Minimum Difference Sen sor returns to Adjust mode TEACH Unacceptable Displays alternate FAIL and Minimum Difference Sen sor returns to Adjust mode Return to RUN Mode Move Mod...

Page 9: ... saturated signal Output OFF Output ON Darkest Taught Condition Lightest Taught Condition Position adjusted by Manual Adjust Figure 6 Dynamic TEACH Light Operate shown The output ON and OFF conditions can be reversed using the LO DO switch see LO DO Switch in Top Panel Interface on page 2 Dynamic TEACH and Manual Adjust Moves switching threshold value up or down to make adjustments Slide Mode swit...

Page 10: ...nt ON and OFF Conditions Present ON and OFF con ditions Present ON and OFF con ditions Display Red Signal Level Green Threshold Exit Dy namic TEACH Click the SET rocker but ton Single pulse remote input T TEACH Accepted Displays alternate PASS with Minimum Difference Sensor returns to Adjust mode TEACH Unacceptable Displays alternate FAIL with Minimum Difference Sen sor returns to Adjust mode Retu...

Page 11: ...ondition inside the window and the Output OFF conditions outside the window see Figure below Sensor positions window thresholds a programmable offset from the presented condition Darkest no signal Most Light saturated signal Condition Presented Sensing window center adjusted by Manual Adjust Output OFF Output OFF Output ON Figure 7 Window SET Light Operate shown Output ON and OFF conditions can be...

Page 12: ...e pulse the remote in put T Threshold Condition Accep ted Displays read wInd SEt then alternate PASS with Off set Sensor returns to Adjust mode Threshold Condition Unac ceptable Displays read wInd SEt then alternate FAIL with minimum Offset for sensing condition Sensor returns to Adjust mode Return to RUN Mode Move Mode switch to RUN No action required sensor re turns to RUN mode automati cally Di...

Page 13: ...s sensed the output either turns ON or OFF depending on the LO DO switch setting see LO DO Switch in Top Panel Interface on page 2 Threshold position adjusted by Manual Adjust Sensor positions threshold a programmable offset below the presented condition Darkest no signal Most Light saturated signal Output OFF Output ON Condition Presented Figure 9 Light SET Light Operate shown Light SET and Manua...

Page 14: ...SET rocker but ton Present sensing condition Single pulse the remote in put T Threshold Condition Accep ted Displays read Lt SEt then al ternate PASS with Offset Sensor returns to Adjust mode Threshold Condition Unac ceptable Displays read Lt SEt then al ternate FAIL with minimum Offset for sensing condition Sensor returns to Adjust mode Return to RUN Mode Move Mode switch to RUN No action require...

Page 15: ... condition When a condition lighter than the threshold is sensed the output either turns ON or OFF depending on the LO DO switch setting see LO DO Switch in Top Panel Interface on page 2 Sensor positions threshold a programmable offset above the presented condition Threshold position adjusted by Manual Adjust Darkest no signal Most Light saturated signal Output OFF Output ON Condition Presented Fi...

Page 16: ...rocker but ton Present sensing condition Single pulse the remote in put T Threshold Condition Accep ted Displays read dr SEt then al ternate PASS with Offset Sensor returns to Adjust mode Threshold Condition Unac ceptable Displays read dr SEt then al ternate FAIL with minimum Offset for sensing condition Sensor returns to Adjust mode Return to RUN Mode Move Mode switch to RUN No action required se...

Page 17: ...hreshold exactly at the presented condition Threshold position adjusted by Manual Adjust Darkest no signal Most Light saturated signal Output OFF Output ON Condition Presented Figure 11 Calibration SET Light Operate shown Calibration SET and Manual Adjust Moves switching threshold value up or down to make adjustments Slide Mode switch to ADJ to enter Adjust mode Press to increase press to decrease...

Page 18: ... Level Green Threshold SET Sens ing Condi tion Present sensing condition Click the SET rocker but ton Present sensing condition Single pulse the remote in put T Threshold Condition Accep ted Displays read cAL SEt then flashes PASS Sensor re turns to Adjust mode Threshold Condition Unac ceptable Displays read cAL SEt then flashes FAIL Sensor returns to Adjust mode Return to RUN Mode Move Mode switc...

Page 19: ...ds the required minimum very stable opera tion Offset after SET The Window Dark and Light SET methods will flash a offset on the displays after a PASS or FAIL SET Result Offset Meaning PASS with Offset Displays the offset used for the SET method FAIL with Offset Displays the minimum required offset necessary to PASS the SET method FAIL without Offset Presented condition cannot be used for the SET ...

Page 20: ... Pico style 150 mm 6 pigtail QD or Euro style 150 mm 6 pigtail QD Indicators Red 4 digit Display Signal Level Green 4 digit Display Threshold In Program Mode Red and Green displays are used for programming menus Yellow LED Output conducting Construction Black ABS polycarbonate alloy UL94 V 0 rated hous ing clear polycarbonate cover Adjustments 3 way RUN PRG ADJ Mode Switch 2 way LO DO Switch 3 way...

Page 21: ...00 10000 0 1 1 10 100 DISTANCE mm EXCESS GAIN PBT16U 1 10 100 1000 0 1 1 10 100 DISTANCE mm EXCESS GAIN HS STD LR XLR 0 2 Diameter Fibers PIT26U 1 10 100 1000 10000 100000 0 1 1 10 100 1000 DISTANCE mm EXCESS GAIN HS STD LR XLR PBT26U 1 10 100 1000 10000 0 1 10 100 DISTANCE mm EXCESS GAIN HS STD LR XLR DF G1 Expert Dual Display Fiber Amplifier Manual P N 161999 Rev A www bannerengineering com tel ...

Page 22: ...100 1000 DISTANCE mm EXCESS GAIN PBT46U HS STD LR XLR 1 10 100 1000 10000 0 1 1 10 100 1000 DISTANCE mm EXCESS GAIN 0 6 Diameter Fibers PIT66U HS STD LR XLR 1 10 100 1000 10000 100000 1 10 100 1000 DISTANCE mm EXCESS GAIN PBT66U 1 10 100 1000 10000 0 1 1 10 100 1000 DISTANCE mm EXCESS GAIN HS STD LR XLR DF G1 Expert Dual Display Fiber Amplifier Manual 22 www bannerengineering com tel 763 544 3164 ...

Page 23: ...STANCE mm BEAM WIDTH mm HS STD LR XLR PBT16U 0 4 3 2 1 1 2 3 4 0 2 4 6 8 10 12 DISTANCE mm BEAM WIDTH mm HS STD LR XLR 02 Diameter Fibers PIT26U HS STD LR XLR 100 150 50 0 50 100 150 0 20 40 60 80 100 120 140 DISTANCE mm BEAM WIDTH mm PBT26U 0 10 20 30 40 50 60 70 80 DISTANCE mm BEAM WIDTH mm 0 5 10 15 5 10 15 HS STD LR XLR DF G1 Expert Dual Display Fiber Amplifier Manual P N 161999 Rev A www bann...

Page 24: ...00 300 400 500 600 PBT46U 200 150 100 50 0 50 100 150 200 0 40 80 120 160 200 240 280 320 BEAM WIDTH mm DISTANCE mm HS STD LR XLR 06 Diameter Fibers PIT66U HS STD LR XLR 0 100 200 300 400 500 600 700 800 DISTANCE mm BEAM WIDTH mm 0 100 200 300 400 100 200 300 400 PBT66U BEAM WIDTH mm DISTANCE mm 80 60 40 20 0 20 40 60 80 0 20 40 60 80 100 120 140 160 180 200 HS STD LR XLR DF G1 Expert Dual Display...

Page 25: ...26 7800 www walkeremd com Dimensions Fiber Emitter Port Fiber Receiver Port Slide forward to release fibers Hookups NPN Models PNP Models Key 2 3 4 1 1 Brown 2 White 3 Blue 4 Black DF G1 Expert Dual Display Fiber Amplifier Manual P N 161999 Rev A www bannerengineering com tel 763 544 3164 25 ...

Page 26: ... 4 57 m 15 9 14 m 30 15 20 m 50 32 Typ 1 26 30 Typ 1 18 ø 14 5 0 57 M12 x 1 4 Pin M8 Pico Style Cordsets Style Model Length Dimensions Pinout Threaded Straight PKG4M 2 PKG4M 5 PKG4M 9 2 m 6 5 5 m 16 5 9 m 30 ø 9 5 35 Typ M8 x 1 2 3 4 1 1 Brown 2 White 3 Blue 4 Black Threaded Right angle PKW4M 2 PKW4M 5 PKW4M 9 2 m 6 5 5 m 16 5 9 m 30 ø 9 5 28 Typ 20 Typ M8 x 1 Snap On Straight PKG4 2 PKG4 5 PKG4 9...

Page 27: ...t cover damage or liability for misuse abuse or the improper application or installation of the Banner product THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED IN CLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND WHETHER ARISING UNDER COURSE OF PERFORMANCE COURSE OF DEALING OR TRADE USAGE This Warrant...

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