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Red Beam Models

High-Speed Red Beam Models

Green Beam Models

(2.4")

(2.4")

(1.2")

(1.2")

(3.5")

(3.5")

150 mm

(5.9")

120 mm

(4.7")

90 mm

(3.5")

60 mm

(2.4")

30 mm

(1.2")

0

-30 mm

-60 mm

-90 mm

30 mm

60 mm

90 mm

DISTANCE

Beam

 Width

D10AFP

Diffuse Mode Red
with PBT..U Fiber

0

0

PBT66U

PBT46U

PBT26U

(3.1")

(3.1")

(1.6")

(1.6")

(4.7")

(4.7")

125 mm

(4.9")

100 mm

(3.9")

75 mm

(2.9")

50 mm

(1.9")

25 mm
(0.98")

0

-40 mm

-80 mm

-120 mm

40 mm

80 mm

120 mm

DISTANCE

Beam Width

D10AFPY

Diffuse Mode Red
with PBT..U Fiber

0

0

PBT46U

PBT66U

PBT26U

(0.9")

(0.9")

(0.6")

(0.6")

(1.4")

(1.4")

50 mm

(1.9")

40 mm

(1.6")

30 mm

(1.2")

20 mm

(0.8")

10 mm

(0.4")

0

-15 mm

-25 mm

-35 mm

15 mm

25 mm

35 mm

DISTANCE

Beam W

idth

D10AFPG..

Diffuse Mode 
Green with PBT..U 
Fiber

0

0

PBT46U

PBT46U

Accessories

4-Pin Snap-on M8/Pico-Style Cordsets

Model

Length

Style

Dimensions

Pinout (Female)

PKG4-2

2 m (6.56 ft)

Straight

ø 9.0

32 Typ.

 

4

3

1

2

 

1 = Brown

2 = White

3 = Blue

4 = Black

PKW4Z-2

2 m (6.56 ft)

Right-Angle

ø 10.9

29 Typ.

15 Typ.

Banner Engineering Corp. Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp.

will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty

period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION,

ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE

OF DEALING OR TRADE USAGE.

This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE

LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL,

CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER

ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product

previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection

applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval

by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product

specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most

recent version of any documentation, refer to: 

www.bannerengineering.com

.

 

 

D10—Discrete Output

 

©

 Banner Engineering Corp. All rights reserved

 

Summary of Contents for D10 Series

Page 1: ...protection Doing so could lead to serious injury or death This device does not include the self checking redundant circuitry necessary to allow its use in personnel safety applications A sensor failur...

Page 2: ...Plastic fiber receiver port Slides up to release fibers DIN Rail or included mounting bracket Wiring Diagram 10 30V dc 100 mA maximum load 1 3 2 4 Load Load Key 1 Brown 2 White 3 Blue 4 Black NOTE Qui...

Page 3: ...een and Amber Green ON steady Power ON Amber flashing Light Sensed Signal strength indicator Banner s AID Alignment Indicating Device the faster the flash the more light is received Construction Black...

Page 4: ...d Bracket Dimensions 10 0 mm 0 39 35 1 mm 1 38 10 0 mm 0 39 15 2 mm 0 60 2x C sink 8 0 mm 0 31 3 2 mm 0 13 deep 4 4 mm 0 18 thru 2x 3 5 mm 0 14 5 0 mm 0 20 8 6 mm 0 34 25 4 mm 1 00 16 0 mm 0 63 2 x 3...

Page 5: ...4 3 5 500 mm 19 8 400 mm 15 7 300 mm 11 8 200 mm 7 9 100 mm 3 9 0 0 30 mm 60 mm 90 mm 30 mm 60 mm 90 mm 0 DISTANCE D10AFPY Opposed Mode Red with PIT U Fiber 0 2 0 4 0 6 0 2 0 4 0 6 50 mm 1 9 40 mm 1 6...

Page 6: ...THER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND WHETHER ARISING UNDER COURSE OF PERFORMANCE COURSE OF DEALING OR TRADE USAG...

Page 7: ...t cable or integral Pico style quick disconnect Sleek ultra slim 10 mm housing mounts to a standard 35 mm DIN rail WARNING Not To Be Used for Personnel Protection Never use this device as a sensing de...

Page 8: ...0 or 100 ms Display Selection Discrete Output Raw signal value or excess signal Power Level Speed Selection Super High Speed SHS 3 High Speed HS High Power HP Super High Power SHP Response4 50 s 200 s...

Page 9: ...tpoint s for each output can be set independently of one another see Super High Speed Operation However the functional range available for output 2 is dictated by the automatic power and gain settings...

Page 10: ...switching threshold Sensor positions threshold midway between taught conditions Darkest no signal Most Light saturated signal Output OFF Output ON 2nd Taught Condition 1st Taught Condition Position a...

Page 11: ...nd buttons see Manual Adjust on page 10 Dynamic TEACH is used to program sensitivity during actual machine run conditions During Dynamic TEACH the sensor takes multiple samples of the light and dark c...

Page 12: ...on page 10 Window Set is most useful when a product may not always appear in the same place or when other signals may appear Window Set designates a sensing window with the Output ON condition inside...

Page 13: ...ns where only one condition is known for example a stable light background with varying darker targets A single sensing condition is presented and the sensor positions a threshold slightly below the p...

Page 14: ...FF condition b Four click the Static button Threshold condition accepted Display flashes Sn6l then Lt twice Sensor returns to RUN mode with new settings Arrow icon turns green Threshold conditions not...

Page 15: ...e sensor into Light Operate LO mode The sensor can be reconfigured to Dark Operate DO mode after the condition has been taught see Sensor Setup on page 10 Threshold position adjusted by Manual Adjust...

Page 16: ...sensing window is used Switching Threshold Fine tunes sensing sensitivity Press to increase press to decrease Sensing Window Adjusts sensing window size tolerance for the single point target conditio...

Page 17: ...ions b Click Static to save selection and advance to Display Off No OFF Delay t 0 Clock icon OFF 2 to 100 ms OFF Delay t 2 t 5 t 10 t 15 t 20 t 30 t 40 t 60 t 80 or t100 Clock icon ON Remote Input a D...

Page 18: ...d output 2 conducts for the OFF state To invert these conditions output 1 OFF condition output 2 ON change light dark operate setting Advanced Setup Advanced adjustments to previously configured senso...

Page 19: ...toggle between selections b Click Static to return to RUN mode Inverts display to read upside down Normal For example 1234 Inverted For example NOTE Icons do not invert Remote Input a Double pulse th...

Page 20: ...conds NOTE 1 second delay on power up outputs do not conduct during this time Adjustments Push button or remote programming of response time OFF delay light dark operate and display Indicators Four di...

Page 21: ...et Dimensions 10 0 mm 0 39 35 1 mm 1 38 10 0 mm 0 39 15 2 mm 0 60 2x C sink 8 0 mm 0 31 3 2 mm 0 13 deep 4 4 mm 0 18 thru 2x 3 5 mm 0 14 5 0 mm 0 20 8 6 mm 0 34 25 4 mm 1 00 16 0 mm 0 63 2 x 3 3 mm 0...

Page 22: ...t IN NO EVENT SHALL BANNER ENGINEERING CORP BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS EXPENSES LOSSES LOSS OF PROFITS OR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESU...

Page 23: ...especially for gel cap style pills Visible red 680 nm sensing beam Models available with 2 m or 9 m 6 5 ft or 30 ft cable or integral Pico style quick disconnect Sensors Models Cables Discrete Output...

Page 24: ...can be reset by performing a 2 second hold on the dynamic push button or single clicking the remote line Continued reliable operation is ensured as the thresholds adapt to changing signal levels over...

Page 25: ...th Model Display 3 Display Value Outputs and Indicators System Status 25 to 100 Discrete output 1 Operational Health Mode output 2 Active Indicators Arrow Icons 1 2 GREEN OK system operating normally...

Page 26: ...ne for 2 seconds The sensor always saves the selected settings and returns to Run mode Sensor Setup Configures sensor display and operating parameters Changes are updated instantly Click Dynamic or do...

Page 27: ...play Mode OFF No DES d 0 Clock icon OFF 25 33 50 or 100 DES d 25 d 33 d 50 d 100 Clock icon ON Remote Input Double pulse remote line to toggle between selections Single pulse the remote line to save s...

Page 28: ...er Advanced Setup mode Method Action Result Push Button From Power and Speed mode quad click Static button Arrow Icons 1 and 2 ON Red Display shows Factory Default Settings option Remote Input From Po...

Page 29: ...ge states Gate input function response time is 1 millisecond Single Point Window SET A Window SET sets a single output condition that extends above and below the taught condition by a selectable offse...

Page 30: ...2 Active TEACH conditions unacceptable Display flashes FAIL Arrow Icons 1 and 2 turn ON Red Health Mode output 2 Inactive Remote Input 1 Make sure fiber optic array is clean and clear of any objects 2...

Page 31: ...erate selection and 2 amber output LEDs Certifications Supply Voltage and Current 12 to 24 V dc 10 maximum ripple at less than 65 mA exclusive of load Supply Protection Circuitry Protected against rev...

Page 32: ...63 2 x 3 3 mm 0 13 2x 3 2 mm 0 13 2 5 mm 0 10 5 0 mm 0 20 M3 Hardware included Lock Washer 2 Flat Washer 2 Screws 2 Hex Nuts 2 Fiber Optic Array Dimensions 14 5 mm 0 57 83 mm 3 27 42 mm 1 65 30 mm 1 1...

Page 33: ...0 1260 Figure 4 PFCVA 25X25 S and PFCVA 25X25 E 14 5 mm 0 57 83 mm 3 27 25 mm 0 98 30 mm 1 18 42 mm 1 65 4x 3 2mm dia 0 1260 75 mm 2 95 34 mm 1 34 Figure 5 PFCVA 34X25 S and PFCVA 34X25 E D10 Expert...

Page 34: ...Y IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND WHETHER ARISING UNDER...

Page 35: ...F delay options Gate input wire can be used to selectively inhibit sensor outputs from switching Models available with visible red 680 nm or visible green 525 nm sensing beam Models available with 2 m...

Page 36: ...gnal value or analog value 0 to 10V dc or 4 to 20 mA Power Level Speed Selection Super High Speed SHS High Speed HS High Power HP Super High Power SHP Response 50 s 200 s 1 ms 2 5 ms Repeatability 25...

Page 37: ...1 is configured for either 4 to 20 mA or 0 to 10V dc analog output depending on the model The sensor may be programmed using the two point TEACH either static or dynamic or single point window SET Two...

Page 38: ...page 10 Sensor positions threshold midway between taught conditions Darkest no signal Most Light saturated signal Output OFF Output ON 2nd Taught Condition 1st Taught Condition Position adjusted by M...

Page 39: ...riables may affect sensing reliability 0 31 Marginal Consider an alternate sensing scheme Figure 7 Dynamic Contrast Values TEACH on the fly Sets a single threshold Threshold position is adjustable usi...

Page 40: ...es a sensing window with the Output ON condition inside the window and the Output OFF conditions outside the window The sensor accepts a single sensing condition and adds switching thresholds and hyst...

Page 41: ...targets A single sensing condition is presented and the sensor positions a threshold slightly below the presented condition When a condition darker than the threshold is sensed the output either turn...

Page 42: ...tate Threshold position is adjustable using the and buttons see Manual Adjust on page 9 Recommended for applications where only one condition is known for example a stable dark background with varying...

Page 43: ...turns green Threshold Condition Unacceptable Display flashes FAIL and returns to 1St Arrow icon remains red After 60 seconds the sensor returns to RUN mode the Arrow icon turns green without changing...

Page 44: ...ss and hold both buttons concurrently for 2 seconds Double pulse the remote line T T T Indicator Arrow Icon 1 ON Red Select Light Dark Operate Click Dynamic to toggle between selections Double pulse r...

Page 45: ...mode OR Click Static to save selection and return to RUN mode Single pulse the remote line to save selection and return to RUN mode T Proceed to Advanced Setup Quad click Static to proceed to Advanced...

Page 46: ...remote line to toggle between selections T T T Returns to factory default factory settings Factory Default Settings Not Selected Display shows Fd n Factory Default Settings Selected Display shows Fd Y...

Page 47: ...s pulled low e g to the sensor ground 0 0 5 V dc it inhibits the outputs from switching while all other sensor functions continue to be enabled This feature is useful for controlling when the outputs...

Page 48: ...or 9 m 6 5 ft or 30 ft 6 wire integral cable or integral 6 pin Pico style quick disconnect Installation 35 mm DIN rail or included mounting bracket Output Response Time Discrete Output Programmable 50...

Page 49: ...10 0 mm 0 39 15 2 mm 0 60 2x C sink 8 0 mm 0 31 3 2 mm 0 13 deep 4 4 mm 0 18 thru 2x 3 5 mm 0 14 5 0 mm 0 20 8 6 mm 0 34 25 4 mm 1 00 16 0 mm 0 63 2 x 3 3 mm 0 13 2x 3 2 mm 0 13 2 5 mm 0 10 5 0 mm 0...

Page 50: ...discretion of Banner Engineering Corp replacement IN NO EVENT SHALL BANNER ENGINEERING CORP BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS EXPENSES LOSSES LOSS OF PROFITS OR ANY...

Page 51: ...ot To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection Doing so could lead to serious injury or death This device does not include the self checking...

Page 52: ...highspeed response option HS Manual Adjust may be used to fine tune the thresholds Two push buttons Dynamic and Static or the remote wire may be used to access and set the sensing parameters Sensor se...

Page 53: ...iables may affect sensing reliability 2 to 3 Low Minor sensing variables may affect sensing reliability 1 Unreliable Consider an alternate sensing scheme 1 Access the TEACH Mode Method Action Result P...

Page 54: ...r when a manual adjustment is made the adaptive threshold system is disabled cancelled Bar Graph LED Following TEACH Relative Signal Difference Recommendation 6 to 8 Excellent Very stable operation 4...

Page 55: ...e Sensor positions window thresholds 12 5 from the presented condition Darkest no signal Most Light saturated signal Condition Presented Sensing window size adjusted by Manual Adjust Output OFF Output...

Page 56: ...ual Adjust Sensor positions the threshold slightly below the presented condition Figure 5 Single Point Light Set Light Operate shown 1 Access the SET Mode Method Action Result Push Button8 Press and h...

Page 57: ...no signal Most Light saturated signal Output OFF Output ON Condition Presented Figure 6 Single Point Dark Set Light Operate shown 1 Access Set Mode Method Action Result Push Button10 Press and hold t...

Page 58: ...r The sensor toggles through eight setting combinations in the following order LO Normal Speed No Delay default DO Normal Speed No Delay LO High Speed No Delay DO High Speed No Delay LO Normal Speed D...

Page 59: ...The sensor toggles between enable and disable settings and returns to RUN mode Wiring Diagrams Standard Models and Main Unit Installing Fibers 3 1 2 4 5 10 30V dc Standard Models 12 30V dc Bussable P...

Page 60: ...dditional product support go to www bannerengineering com Supply Wiring AWG Required Overcurrent Protection Amps 20 5 0 22 3 0 24 2 0 26 1 0 28 0 8 30 0 5 Output Protection Protected against output sh...

Page 61: ...10 0 mm 0 39 35 1 mm 1 38 10 0 mm 0 39 15 2 mm 0 60 2x C sink 8 0 mm 0 31 3 2 mm 0 13 deep 4 4 mm 0 18 thru 2x 3 5 mm 0 14 5 0 mm 0 20 8 6 mm 0 34 25 4 mm 1 00 16 0 mm 0 63 2 x 3 3 mm 0 13 2x 3 2 mm 0...

Page 62: ...mm 100 mm 5 mm 10 mm 15 mm DISTANCE BEAM WIDTH BEAM WIDTH Green Beam Models Opposed Mode Diffuse Mode Performance based on 90 reflectance white test card 1 10 100 1000 E X C E S S G A I N DISTANCE 1 1...

Page 63: ...yp PKW6Z 9 9 m 30 ft DIN Rail Accessories SA DIN CLAMP Pair of metal DIN rail end stops slide onto DIN rail at either side of the sensor stack Combination 2 Phillips 8 standard slotted set screw 9 1 m...

Page 64: ...INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY STATUTE TORT STRICT LIABILITY NEGL...

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