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Banner AG4 Series Safety Laser Scanner

10. Glossary

10.1

List of Abbreviations

European Conformity mark

Danger

Zone

EDM

External

Device

Monitoring

FSD

Final Switching Device

IEC

International Electro technical Commission

IP...

Ingress

Protection

ISO

International Organization for Standardization

LED

Light Emitting Diode

OSSD

Output Signal Switching Device

MPCE

Machine Primary Control Element

Protective

Field

PLC

Programmable Logic Controller

VDC

Voltage Direct Current

Warning Field

10.2

List of terms

The following terms are used frequently in this manual. Where possible, this manual uses definitions from the international product performance
standards that govern the design of the AG4. For more definitions, visit

http://www.bannerengineering.com/training/glossary.php

- European Conformity. The CE mark on a product or machine establishes its compliance with all relevant European Union (EU) Directives

and the associated safety standards.

Danger Zone

- Defined as the danger area for equipment in operation where there is a serious risk of injury or death to personnel.

Designated Person

- A person or persons identified and designated in writing, by the employer, as being appropriately trained and qualified to

perform a specified checkout procedure.

External Device Monitoring

- This feature allows the System to monitor the status of external devices, such as MPCEs.

Fixed Guarding

- Screens, bars, or other mechanical barriers that prevent a person from entering or remaining in the danger zone undetected.

Key Reset

- A key-operated switch used to restore the FSDs and SSD to the ON state from a lockout condition. Also refers to the act of using

the switch to Reset the System.

Latch Condition

- The response of the OSSD outputs (they turn OFF) when an object blocks/interrupts a light beam of the System operating in

Latch mode. A manual Reset must be performed after all objects are removed (beam(s) clear) to Reset the output latch and allow the outputs to

turn ON.

Lockout condition

- A condition of the System that is automatically attained when it detects internal or certain external errors. A lockout

condition causes all of the System OSSD outputs to turn or remain OFF, sending a stop signal to the guarded machine. To restore the System

to Run mode, all errors must be corrected and a manual Reset must be performed.

Machine Primary Control Element (MPCE)

- An electrically powered element, external to the System which directly controls the machine’s

normal operating motion in such a way that it is last (in time) to operate when motion is either initiated or arrested.

Machine Response Time

- The time between the interruption by the System OSSDs and the instant when the dangerous parts of the machine

reach a safe state by being brought to rest.

Product Manual

P/N 144924 05/2009

Summary of Contents for 3082137

Page 1: ...Banner AG4 Series Safety Laser Scanner Product Manual P N 144924 05 2009 1 ...

Page 2: ...vided or the appropriateness of the provided information for a specific application The user has the responsibility to ensure that all local state and national laws rules codes and regulations relating to the use of this safeguarding system in any particular application are satisfied Extreme care is urged to ensure that all legal requirements are met and that all installation and maintenance instr...

Page 3: ...dling the Scanner 12 1 11 Scanner Limitations 12 1 12 Providing the machine operator with information 13 1 13 Basic Operation Functions 13 1 14 Start restart reset interlock 13 1 14 1 Start interlock 13 1 14 2 Restart interlock Manual Restart reset when PF is clear 14 1 15 Start test 14 1 16 Automatic start restart 14 1 17 Dust suppression 14 1 18 Field Pairs Independently activated protective and...

Page 4: ...al Protective Field Applications US European Standards 36 4 5 8 C for Horizontal Protective Field Applications parallel approach 37 4 6 Application Examples 38 4 6 1 Danger zone parallel approach 38 4 6 2 Hazard guarding approach is normal to the protective field 39 4 6 3 PF and reference surface 40 4 6 4 Access guarding 41 4 6 5 PF with Reference Surface 42 5 Electrical connection 44 5 1 Interfac...

Page 5: ... 3 1 PF description 55 6 3 2 WF description 55 7 Safety System Testing 56 7 1 Prescribed Test Schedule 56 7 2 Initial Periodic Operation Check 56 7 3 Configuration Recommendations 57 7 4 Restart 57 7 5 Starting up a replacement Scanner 58 7 6 Testing pre startup and post machine modification 59 7 7 Scanner Initial Startup Checkout Card before the machine connection 60 7 8 Daily Checkout 61 7 8 1 D...

Page 6: ...Scanner 9 2 LED status displays 67 9 3 LED warning and error displays 69 9 4 Diagnostics codes 70 EC Declaration of Conformity 76 10 Glossary 77 10 1 List of Abbreviations 77 10 2 List of terms 77 6 P N 144924 05 2009 Product Manual ...

Page 7: ...safety outputs OFF Only when the PF is free of obstructions does the Scanner turn the safety outputs back ON either automatically or following a manual restart reset signal depending on the operating mode 1 Configured Warning Field WF User defines shapes and ranges 2 Configured PF User defines shapes and ranges 3 Object person in the PF Example 4 AG4 Scanner a Maximum measurement range 50 meters d...

Page 8: ...ched on ON Start restart interlock is active Flashes 2 Hz Front screen is dirty 5 yellow Flashes 4 Hz Fault Figure 3 Status LEDs 1 2 Mounting System Optional The mounting system makes it easier to install and align the Scanner The mounting system is available as an accessory see Section 2 1 3 ConfigPlug Optional The ConfigPlug included as part of some control cables is an optional accessory used t...

Page 9: ...on plate The product identification plate is located on the top of the AG4 and details information as shown below Figure 4 Product identification plate 1 4 2 Safety Notice A Safety notice is located on the AG4 as shown Figure 5 Safety notice location Product Manual P N 144924 05 2009 9 ...

Page 10: ...parts against the dangers of collision The Scanner may only be used after it has been put into operation in accordance with the applicable instructions relevant rules and regulations on occupational health and safety at work and the recognized safety rules and regulations have been placed on the machine by an appropriately The Scanner must be integrated into the machine s electrical control system...

Page 11: ...he machine operator supervisor is responsible for Instructing the operator Maintaining the safe operation of the machine Compliance with all occupational health and safety at work regulations and directives Passwords Improperly set parameters on the Scanner can cause serious accidents The configuration of the Scanner is therefore protected by passwords Ensure that the passwords are kept locked awa...

Page 12: ...use on vehicles with combustion engines because alternators or ignition systems can cause EMC disturbances Make no modifications to the Scanner The construction of the Scanner may not be modified or the protective function of the Scanner can no longer be guaranteed Where changes are made to the Scanner all guarantee claims against the manufacturer of the Scanner shall no longer apply Service life ...

Page 13: ...ia rings guards key or other means If any areas are not visible from the reset switch additional means of safeguarding must be provided Failure to do so could result in serious bodily injury or death The start restart reset interlock has two functions Start interlock Restart interlock This interlock function is used to enable the machine s normal start command Actuating cycling this input of the A...

Page 14: ...he AG4 Scanner is configured for Automatic Start Restart operation the sensor will turn its safety outputs on as soon as the protective field is clear If the application requires a manual start restart signal then the Start restart Interlock function must be configured for this manual Start restart signal Failure to do so could cause a machine to operate in an unexpected way at power up or after t...

Page 15: ...performed in a way that does not put personnel at risk Follow the guidelines listed here when changing the active Field Pair Use one or more diverse redundant sensors or switches to initiate a Field Pair change Make sure via supplemental safe guarding that an inactive Protective Field Pair does not create access to a hazard point WARNING FIELD PAIR SWITCHOVER CONTROL STATE 8 Field Pair switchover ...

Page 16: ...e 3 0 0 1 0 Field pair 3 is active 4 0 0 0 1 Field pair 4 is active 5 1 1 1 0 Field pair 5 is active 6 1 1 0 1 Field pair 6 is active 7 1 0 1 1 Field pair 7 is active 8 0 1 1 1 All fields are deactivated WARNING Scanner outputs remain ON Logic 1 30 Vdc max 16 V min Logic 0 3 Vdc 1 19 Reference contour surface monitoring The reference contour surface monitoring function prevents unintentional misal...

Page 17: ...49 RS232 cordset AG4 to PC PC connection cordset X2 10 m Accessories AG4 CLN1 82155 3082155 150 ml fluid 25 cloths AG4 CLN2 82156 3082156 AG4 cleaning kit includes approved fluid for cleaning plastic soft lint free cleaning cloths 1000 ml fluid 100 cloths AG4 MBK1 82139 3082139 Mounting system swivel bracket AG4 TB1 82141 3082141 Test box to test the Scanner for proper output behavior prior to con...

Page 18: ...ensing object reflectance Minimum 1 8 Warning Zone Min object size 150 mm x 150 mm Sensing range radius 200 mm to 15 m Sensing object reflectance Minimum 20 Measurement Zone 0 50 m Scanning Angle max 190 Control Outputs OSSD1 OSSD 2 PNP open collector transistor 2 outputs short circuit proofed Rated operating voltage supply voltage UB 3 2 V Max source current 250 mA Residual voltage 3 2 V or less ...

Page 19: ...prox in X Y and Z directions for twenty times each Max Cordset Length 15 pin plug 50 m 9 pin plug 10 m RS 232C 50 m RS 422 Design Standards Designed to comply with IEC 61496 1 3 Type 3 ISO 13849 1 Category 3 PL d IEC 61508 1 to 7 SIL2 and IEC 62061 SIL2 Certifications Approvals are pending 2 3 Dimensions R Cable bending radius measurement is cable dependant a Rotary mirror axis b Beam level A Inte...

Page 20: ...Banner AG4 Series Safety Laser Scanner 20 P N 144924 05 2009 Product Manual Mounting system option All dimensions in mm Figure 9 Mounting system dimensions ...

Page 21: ...ust remain accessible The Scanner is applied as a stop activating and presence detecting protective device The Scanner s PF is set up horizontally in front of the machine hazard Danger zone guarding can also be applied to guard areas under or at the rear the machine 1 EMERGENCY STOP control device and start restart button 2 Scanner 3 PF 2 activated 4 PF 1 deactivated 5 WF 2 activated 6 WF 1 deacti...

Page 22: ...tive device The Scanner s PF is set up vertically in the front of the machine With small protective field dimensions range the Scanner provides the correspondingly required high resolution level A sufficient separation safety distance to the hazard ensures the finger protection 1 Scanner 2 Reference contours or surfaces for both protective fields PF 3 Emergency Stop control device and start restar...

Page 23: ...s area Reset switches must also be out of reach from within the safeguarded space and must be protected against unauthorized or inadvertent operation via rings guards key or other means If any areas are not visible from the reset switch additional means of safeguarding must be provided Failure to do so could result in serious bodily injury or death WARNING FIELD PAIR SWITCHING LIMITATIONS Field Pa...

Page 24: ... into the cell A side post and the floor serve as reference surfaces for monitoring the boundary of the PF In contrast to danger zone guarding the AG4 no longer detects a person in the cell after they pass through the PF This is why the start restart interlock function is vital for access guarding 1 Scanner 2 Reference surface of the PF blue line 3 Emergency Stop control device and start restart b...

Page 25: ...ncluding additional factors that can increase the minimum separation distances see the Minimum Separation Distance section further in the manual 5 Determine the start restart operating mode required for the application 6 If the start restart interlock is used determine the position for the button 7 Determine the conditions for the field pair switchover if required 8 Configure the Scanner with the ...

Page 26: ...struction Manual for more details This PF dimension requirement applies to both single field and multiple field switchover applications PFs with a range of less than 200 mm are not permitted this is a preset default setting 2 Ensure that the PF adequately covers all access routes that may lead to the danger zone 3 If establishing a sufficiently complete protective field is not possible use additio...

Page 27: ...access this area undetected Failure to do so could result in serious bodily injury or death The area behind the AG4 is not monitored It must not be possible to walk in unmonitored areas 1 Scanner 2 PF 3 Unmonitored area Figure 13 Protective field Unmonitored Areas Prevent access to an unmonitored area with screens Prevent walking behind by recessing the Scanner into the machine surface 1 Recessing...

Page 28: ...ease if the fields are in the same detection plane and overlap see example below 1 Plan for shielding with stationary non mobile applications 2 The shielding must be at least as high as the Scanner front screen and flush with the front housing edge see example below 3 If shielding is planned that is still within the recessing in the machine contour the resolution of the PFs must not be impaired at...

Page 29: ...anners off set on the height or with crossed alignment as shown in the figures below Figure 16 Height Offset Mounting and Parallel Alignment Figure 17 Adjacent Mounting without Height Offset and with Crossed Alignment Figure 18 Opposing Mounting without Height Offset and with Crossed Alignment ...

Page 30: ...of the two MPCE channels and the response time of all devices or controls that react to stop the machine e g UM FA 9A safety module See Notice Regarding MPCEs If all devices are not included the calculated separation distance Ds will be too short and serious injury could result 3 Consideration for Adjacent Scanners When adjacent Scanner share the same detection plane and have an unobstructed view ...

Page 31: ... needed to account for error due to reflections from retro reflective or shiny surfaces that are present in the scanning plane No Retro reflectors Zrelf 0 Retro reflectors located within the scanning plane of the protective field Zrelf 100 mm 4 in WARNING DETERMINE CORRECT STOP TIME Stop time Ts must include the response time of all devices or controls that react to stop the machine If all devices...

Page 32: ...re t1 is the maximum time between the actuation of the sensing function and the output signal switching devices OSSDs being in the off state This is the response time of the Scanner Consideration for Adjacent Scanners When adjacent Scanner share the same detection plane and have an unobstructed view of each other an additional 40 ms time must be added to the response times of both scanners If the ...

Page 33: ... Field Applications normal approach Detection Capability Resolution d mm in C mm in 30 1 2 128 5 40 1 6 208 8 2 For resolutions 40mm d 70mm 1 6 in d 2 8 in C 850 mm 34 in For resolutions greater than 70mm 2 8 in other standards may require C 1200 mm 48 in or more Horizontal Protective Field Applications parallel approach C 1200 mm 0 4 x H or C 48 in 0 4 x H where H is the distance of the protectiv...

Page 34: ...tor Factor Zrefl is the additional distance needed to account for error due to reflections from retro reflective surfaces that are present in the scanning plane No Retro reflectors Zrelf 0 Retro reflectors located within the scanning plane of the protective field Zrelf 100 mm 4 in WARNING DETERMINE CORRECT STOP TIME Stop time Ts must include the response time of all devices or controls that react ...

Page 35: ...out additional distances measured from the rotation axis of the Scanner s mirror Figure 19 Defining the PF boundary for a horizontal field Table 3 Additional distance ZSM for PF contour because of measurement error Largest PF radius RG without additional distances Additional distance ZSM 3 5 m 83 mm 3 5 m 100 mm 1 Define the limits of the PF using the minimum separation distance S or Ds for US sta...

Page 36: ... mm or H 15 x d 2 in where d the Scanner s Detection Capability Resolution H the distance of the protective field above the walking surface Allowable Mounting Height Detection Capability Resolution d mm in Minimum Height H mm in 50 2 0 70 2 8 300 12 90 3 5 600 24 117 4 6 1000 39 H must never be greater than 1000mm For a given height of the protective field the corresponding maximum detection capab...

Page 37: ... of the field and is never to be less than 850mm 35in C 1200 mm 0 4 x H or C 48 in 0 4 x H where H is the distance of the protective field above a walking surface and can never be greater than 1000mm C can never be less that 850 mm 34 in Figure 22 Beam level H 300 mm C 1080 mm Figure 23 Beam level H 875 mm to 1000 mm C 850 mm Response time considerations WARNING AG4 RESPONSE TIME ADJUSTMENTS Do no...

Page 38: ...struction Manual 1 Determine the height H of the protective field and the corresponding additional separation distance C or Dpf 2 Determine all of the response times including the AG4 interface relays machine stop function 3 Consider and account for any factors that could increase the dangerous motion stop time e g brake performance degradation 4 Consider and account for other factors that may req...

Page 39: ...ng approach is normal to the protective field The Scanner controls the machine stopping and presence detection of personnel restart inhibit function The following is required Hand detection 30 mm Arm detection 40 mm The required finger protection is ensured here by an additional distance C which depends on the resolution in addition to the minimum separation safety distance Procedure Basics NOTE F...

Page 40: ...er increase the Scanner s 80 ms response time for vertically positioned protective fields such as work cell access Entry Exit passageway or perimeter guarding applications where a person could move quickly through the protective field without being detected Failure to follow this recommendation could result in serious bodily injury or death 4 6 3 PF and reference surface With a vertical PF at leas...

Page 41: ...27 Vertical PF Access guarding The figure above shows an input and output station with conveyor lanes in a danger zone In this case three different PFs are used Left conveyor lane PF Right conveyor lane PF Both conveyor lanes PF The machine control safety PLC system controls the switchover between the PFs PFs can change only when additional measures prevent access to the hazard through the inactiv...

Page 42: ... could increase the dangerous motion stop time e g brake performance degradation 5 Consider and account for other factors that may require an increase in the minimum separation distance such as Zrefl 6 Based on the field resolution calculate the value for Dpf or C if needed 7 With the information above calculate the minimum separation distance using either US or European standards 8 Mount the Scan...

Page 43: ...ace and under controlled conditions where no personnel are exposed to the hazard test the Scanner along and within the boundaries to ensure that the dangerous motion will stop and not start up while an object is in the protective field WARNING FIELD PAIR SWITCHING LIMITATIONS Field Pair switchover is only permitted during portions of the application cycle where hazards are not present or are other...

Page 44: ...nsure that the voltage supply and all connected input and output current circuits have safe mains isolation in acc with IEC 742 The safety outputs OSSDs are redundant Always connect both safety outputs OSSDs with the machine s switch off circuit so that they are both separately effective for switching off the dangerous motion Important The alarm outputs are not safety rated and should never be use...

Page 45: ...faces The plug housings are included with the Scanner A protective housing is also included for the X2 interface The protective housing protects interface X2 if no PC is connected Screw the plug and protective housing on tight to prevent dust and moisture from penetrating The protective housing consists of Housing with seal ring and fixing bolts M16 cable gland with dummy plugs Plug with solder co...

Page 46: ...ombined 6 yellow FP 2 Control input for activating field pair 2 7 red FP 3 Control input for activating field pair 3 8 gray FP 4 Control input for activating field pair 4 9 N C Do not assign 10 blue N C Do not assign 11 black OSSD 1 Semiconductor output channel 1 switch off with PF interruption 12 white OSSD 2 Semiconductor output channel 2 switch off with PF interruption 13 N C Do not assign 14 N...

Page 47: ...ta communication send 2 Tx Data communication send 3 Rx Data communication receive 4 Rx Data communication receive 5 GND shield Ground shield 6 RS 422 Selection as interface RS 422 via jumper to pin 5 7 N C Do not assign 8 NC Do not assign 9 Reserved Reserved for test purposes Figure 32 Plug X2 interface assignment as RS 422 port 5 1 3 Cable Assembly Either use the plug housing included with the S...

Page 48: ...5 X1 cable requirements Plug SUB D 15 pin Socket SUB D 15 pin Wire gauge Min 0 5 mm2 Cable external diameter 6 5 mm to 10 mm Cable length Max 50 m Assemble X2 cable Table 6 X2 cable requirements Plug SUB D 9 pin Socket SUB D 9 pin Wire gauge Min 0 2 mm2 or 24 AWG Cable external diameter 6 5 mm to 10 mm Cable length RS 232 Max 10 m 48 P N 144924 05 2009 Product Manual ...

Page 49: ...hat there is a loss of the safety stop function or an unsafe unintended suspension or defeat of the safety stop function WARNING USE OF TRANSIENT SUPPRESSORS Transient suppressors are recommended They MUST be installed across the coils of the FSDs or MPCEs NEVER install suppressors directly across the contacts of the FSDs or MPCEs It is possible for suppressors to fail as a short circuit If instal...

Page 50: ...Banner AG4 Series Safety Laser Scanner 50 P N 144924 05 2009 Product Manual Figure 34 Connection example with external start restart interlock and contactor monitoring without field pair switchover ...

Page 51: ...Manual P N 144924 05 2009 51 5 2 2 Safety PLC for field pair switch control The safety level corresponds with at least category 3 in acc with EN 954 Figure 35 Example of a connection with a Safety PLC min category 3 EN 954 and field pair switchover ...

Page 52: ...int of use Settings Max 100 characters No default value 6 1 3 Start segment output The Start segment output parameter establishes the angular segment of the measured field that will be displayed first Settings Settable value 0 to 528 Default value 0 For showing 180 use the value 14 as start segment For showing 190 use the value 0 as start segment 6 1 4 Stop segment output The Stop segment output p...

Page 53: ...evice warning or WF interrupted None Default value WF interrupted 6 1 8 Pre calculated measured values output The Pre calculated measured values output parameter determines whether the Scanner will issue the distance measured value and the speed pre calculated from it via the serial interface Settings Activated Deactivated Default value Deactivated The first segment is always 90 straight Two more ...

Page 54: ...ed Hand protection 30 mm Activated Body protection 150 mm Activated Freely selectable Presetting Activated Activated Default value Danger Zone Guarding 6 2 2 Response times The Response time parameter is the time that the AG4 needs for its outputs to switch off once an object is detected Two response times should be provided PF response time Time until the Scanner switches off the OSSD 1 and OSSD ...

Page 55: ...r The Permitted field pair switchover parameter indicates the switchover from field pair to field pair that is permitted and in which sequence The Scanner stops the machine when a forbidden switchover sequence is requested Settings The permitted field pair switchover in a matrix are selected x Field pair switchover permitted Empty field Field pair switchover forbidden Default values No field pair ...

Page 56: ...r of personnel and unwanted materials such as tools before applying power to the guarded machine Failure to do so could result in serious bodily injury or death WARNING DO NOT USE MACHINE UNTIL SYSTEM IS WORKING PROPERLY If all of these checks cannot be verified do not attempt to use or operate the machine until the defect or problem has been corrected Attempts to use the guarded machine under suc...

Page 57: ...ing as intended Failure to perform these checks may create a potentially dangerous situation which could lead to serious injury or death WARNING DO NOT USE MACHINE UNTIL SYSTEM IS WORKING PROPERLY If all of these checks cannot be verified do not attempt to use or operate the machine until the defect or problem has been corrected Attempts to use the guarded machine under such conditions could resul...

Page 58: ...nsfer configuration to the replacement Scanner For transferring the configuration to the replacement device there are two options When using the ConfigPlug by attaching the ConfigPlug to the replacement device Using a PC to transfer the original configuration to the replacement Transfer configuration with the PC Connect the Scanner s X2 interface with the PC Transfer the configuration to the repla...

Page 59: ...RLY If all of these checks cannot be verified do not attempt to use or operate the machine until the defect or problem has been corrected Attempts to use the guarded machine under such conditions could result in serious bodily injury or death In accordance with IEC TS62046 and national regulations such as EU Directive 89 655 EEC for example tests should be carried out by a Qualified Person in the ...

Page 60: ...he electrical wiring agree with the circuit diagrams Have the required safety measures against electric shocks been effectively implemented Has the machine s maximum stopping time been re measured and documented in the machine documentation Is the appropriate Separation Safety distance distance from the PF to the nearest hazard point requirement satisfied Are all of the machine s hazards only acce...

Page 61: ...em is operating as intended Failure to perform these checks may create a potentially dangerous situation which could lead to serious injury or death WARNING DO NOT USE MACHINE UNTIL SYSTEM IS WORKING PROPERLY If all of these checks cannot be verified do not attempt to use or operate the machine until the defect or problem has been corrected Attempts to use the guarded machine under such conditions...

Page 62: ...atic restart Do LED 1 and LED 4 light green With start interlock Do LED 1 LED 3 and LED 5 light yellow If in Start Interlock perform a manual reset or if in Start Test briefly interrupt the protective field with the test piece Do LED 1 and LED 4 light green Stationary applications Interrupt the selected PF of the Scanner with the test instrument with running operation Do LED 1 and 4 go off Does LE...

Page 63: ...Particles loose non scouring Vacuum without touching or blow away softly Wipe free in one swipe with cleaning cloth Particles sticking Wet with cloth soaked in AG4 cleanser Wipe free in one swipe with cleaning cloth Particles statically charged Vacuum without touching Wipe free in one swipe with cleaning cloth soaked with AG4 cleanser Particles drops smearing Wet with cloth soaked in AG4 cleanser ...

Page 64: ...d in two steps 1 Change the front screen 2 Calibrate the front screen When replacing the Scanner front screen due to contamination or similar Perform all work in a dust free environment if possible Do not touch any of the parts inside the device Clean new front screen especially fingerprints before re using the Scanner 1 Remove the Scanner from the machine 2 Place the Scanner on an even base 3 Loo...

Page 65: ...that the rubber seal sits correctly in the slot provided for this in the housing and is not damaged 9 Check that there is no gap of light between the front screen and the housing Fix the front screen with the fixing plates 10 Support while screwing the fixing plates with a little pressure on the furthest outside edge of the front screen 11 Check the Scanner components e g mirror optics or housing ...

Page 66: ...interface X1 with the control system Connect interface X2 with the PC Calibrate the front screen using the software see AG4soft Software Instruction Manual 8 5 Disposal Dispose of Scanner that can no longer be used according to all applicable specifications and regulations 8 6 Repairs Do not attempt any repairs to the Scanner other than replacement of the screens It contains no other field replace...

Page 67: ...ety outputs or switching function are switched off 0 2 x 1 1 0 2 x 1 Boot process configuration process Safety outputs or switching function are switched off Data comparison with ConfigPlug 0 1 1 0 Object detected in the active PF Safety outputs or switching function are switched off Object detected in the active WF Object is in the WF and the PF Check the WF and PF definition if required 1 1 0 1 ...

Page 68: ...lt on the field pair control inputs ON Active WF is selected Flashes 2 Hz Front screen is dirty 2 yellow Flashes 4 Hz ConfigPlug configuration is not compatible with the Scanner 3 red ON Safety outputs or switching function OSSD 1 and 2 are switched off 4 green ON Safety outputs or switching function OSSD 1 and 2 are switched on ON Start restart interlock is active Flashes 2 Hz Front screen is dir...

Page 69: ...pond with the ConfigPlug s configuration 1 0 1 0 1 Device fault Safety outputs or switching function are switched off Errors on the field pair control inputs Check the field pair switchover switchover sequences and switchover times At least one field pair must always be active For the precise error cause read the diagnostics list with the software 1 0 1 0 1 Device fault Safety outputs or switching...

Page 70: ...heck the interface parameters and start the transfer again 302 2 Interface X2 time specifications not complied with send data not acknowledged Check the interface parameters and start the transfer again 306 5 Previous message not completely issued interface X2 time specifications not complied with Check the interface parameters and start the transfer again 801 2 Error memory cannot be read interna...

Page 71: ...the connection wiring of the OSSDs 1111 9 Short circuit of one safety output or switching function OSSD with 24 V DC Check the connection wiring of the OSSDs 1606 4 Angle error detected poss rotation of the sensor housing switch off and reset followed If reset is not successful contact customer service 1607 5 Angle error detected poss rotation of the sensor housing switch off and reset followed If...

Page 72: ...off path switch off because of eye safety internal defect If reset is not successful contact customer service 1907 4 Angle error detected poss rotation of the sensor housing switch off and reset followed If reset is not successful contact customer service 1907 7 Angle error detected poss rotation of the sensor housing switch off and reset followed If reset is not successful contact customer servic...

Page 73: ...onitoring the left side of a PF does not match the predefined vehicle width Check all parameters in the wizard calculate the PFs again and start the transfer again 2018 50 MotionMonitoring the left side of a PF does not match the predefined vehicle width Check all parameters in the wizard calculate the PFs again and start the transfer again 2201 5 Number of measurements in the scan is too small be...

Page 74: ...ctivation of the PFs in the program wizard 2800 4 More than 2 PFs are activated during operation Check the activation of the control inputs FP1 FP4 2800 6 Unusable or defective control voltage for the PF activation Check the activation of the control inputs FP1 FP4 2800 8 No PF activated Can occur during operation and switching off the device If detected during running operation check the activati...

Page 75: ...al times Speed exceeding can no longer be corrected Check the activation of the PFs in the speed matrix and the speed the vehicle moved at 3402 3 Motion Monitor speed very much exceeded Exceeding cannot be corrected Check the activation of the PFs in the speed matrix and the speed the vehicle moved at 3402 10 Motion Monitor maximum speed exceeded or wrong field pair activation Cannot be corrected ...

Page 76: ...Banner AG4 Series Safety Laser Scanner EC Declaration of Conformity Qualersonified P 76 P N 144924 05 2009 Product Manual ...

Page 77: ...his feature allows the System to monitor the status of external devices such as MPCEs Fixed Guarding Screens bars or other mechanical barriers that prevent a person from entering or remaining in the danger zone undetected Key Reset A key operated switch used to restore the FSDs and SSD to the ON state from a lockout condition Also refers to the act of using the switch to Reset the System Latch Con...

Page 78: ...person who enters the Protective Field reaches the machine and is specified in ISO 13855 and associated standards Response Time The time between the interruption by the System OSSDs and the instant when the dangerous parts of the machine reach a safe state by being brought to rest Qualified Person A person or persons who by possession of a recognized degree or certificate of professional training ...

Page 79: ...Banner AG4 Series Safety Laser Scanner Product Manual P N 144924 05 2009 79 ...

Page 80: ...Banner AG4 Series Safety Laser Scanner 80 P N 144924 05 2009 Product Manual ...

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