banks economind Owner'S Manual Download Page 24

13.

Attach the thermocouple to the

supplied thermocouple lead wire

extension with the supplied nuts and

bolts. The YELLOW thermocouple wire

attaches to the YELLOW extension

wire’s, the RED thermocouple wire

attaches to the RED extension wire.

Cover this joint with the supplied heat

shrink tubing and heat until the tubing

conforms to the joint. Make sure the

entire joint is insulated.

14.

Route the thermocouple lead wire

extension along the factory harness to

the driver’s side and connect it to the

Six-Gun/EconoMind harness with the

supplied nuts and bolts. The YELLOW

wire attaches to the free YELLOW

wire on the Six-Gun/EconoMind

Diesel Tuner. The RED extension wire

attaches to the free RED wire on the

Six-Gun/EconoMind Diesel Tuner.

Cover this joint with the supplied heat

shrink tubing and heat until the tubing

conforms to the joint. Make sure the

entire joint is insulated.

CAUTION: Remove all the rags that 

are inside the compressor hoses 

and the exhaust manifold before 

re-installing the turbocharger.

15.

Install the new turbine inlet

gasket provided and apply a dab

of anti-seize compound to the four

turbo mounting studs. Install the

turbocharger on the exhaust manifold.

As the turbocharger is reinstalled, slip

the oil drain tube into the drain hose.

Tighten the turbocharger mounting

nuts to 24 ft-lbs. Tighten the oil drain

hose clamp.

16.

Reconnect and tighten the turbo

oil supply hose.

17.

Reconnect the turbine outlet pipe

to the turbocharger and secure it with

the V-band.

18.

Re-connect the compressor outlet

hose that goes to the intercooler.

19.

Re-install the air filter housing

that was previously removed.

20.

Reconnect the ground cables to

the vehicles batteries.

NOTE: Once the Six-Gun/

EconoMind Diesel Tuner is 

powered up at key-on, it will 

‘learn’ that a thermocouple 

is installed and automatically 

enable the EGT limiting function.

 

If the thermocouple is removed 

after being installed and run on the 

vehicle, the Six-Gun/EconoMind Diesel 

Tuner will assume that the sensor or 

connection has gone bad, and cease 

adding power while triggering the 

[2,3] diagnostic code (see Trouble 

Shooting

 Section 7

). To ensure that 

the Six-Gun/EconoMind Diesel Tuner 

operates properly after removing a 

previously installed thermocouple, 

see the ‘Clearing Learned Information’

 

Section 8

.

 EGT limiting will not 

be operational and excessive 

EGTs may develop at higher 

power levels. EconoMind Will 

not funtion without required 

thermocouple. 

-END, SECTION 4-

Section 5

AUTOMATIC TRANSMISSION 

LEARNING

NOTE: The Six-Gun/EconoMind Diesel 
Tuner will not add power until it 
learns what transmission your vehicle 
is equipped with. Follow steps 1-3, 
Section 5 for learning process.

Your Six-Gun/EconoMind Diesel 

Tuner displays the “4,3” diagnostic 
code (refer to TROUBLESHOOTING in 

Section 8 on how to read codes) when 

it needs to learn your transmission 

configuration. This always occurs 

when the Six-Gun/EconoMind Diesel 

Tuner is first installed on the truck. 

The Six-Gun/EconoMind Diesel Tuner 

is equipped with advanced safety 

features to preserve your automatic 

transmission. One of them is the 

capability to detect the occurrence 

of transmission slip, and it will 

automatically de-rate the engine 

output power accordingly.

Summary of Contents for economind

Page 1: ...el Tuner Compatible with Optional Banks iQ 2003 2007 235 250 305 and 325 HP Dodge 5 9L Cummins 24 valve ISB Pickup Trucks THIS MANUAL IS FOR USE WITH SYSTEM 63808 61022 63723 63725 63793 63795 63797 6...

Page 2: ...2765 42766 Increased flow from intercooler Raises boost without increasing backpressure at the turbine Big Hoss Intake Manifold System P N 42747 Increases flow and provides more uniform air distributi...

Page 3: ...24331 03 early 04 Only Achieves a higher peak boost over stock and gives you precise boost control that gives you crisp acceleration and more mid range pulling power Banks Stinger Systems P N 49692 49...

Page 4: ...egligence The BUYER is responsible to fully understand the capability and limitations of his her vehicle according to manufacturer specifications and agrees to hold the SELLER harmless from any damage...

Page 5: ...over Banks iQ is the device you ll use every day both inside and outside your car The Six Gun EconoMind Diesel Tuner has six selectable power levels which can be changed on the fly Depending on which...

Page 6: ...hes Standard and Philips head screwdrivers Pocket or X Acto knife Pliers Shop towels Multimeter or 12 volt tester Wire cutters Scissors Drill motor 1 8 13 32 and 7 16 drill bits Tap handle 1 4 NPT tap...

Page 7: ...l ground and the front wheels are blocked securely CAUTION Do not use floor jacks to support the vehicle while working under it Do not raise the vehicle onto concrete blocks masonry or any other item...

Page 8: ...steps 3 Locate the rubber grommet on the drivers side firewall Using a utility knife make a 1 5 inch long slit in the grommet next to the wire harness Be careful not to cut or damage the harness See F...

Page 9: ...Figure 3 Figure 2...

Page 10: ...e hole in the grommet CAUTION Pull gently to avoid damage to the cable connectors Always pull on the cable sheath rather than the wires themselves 8 From inside the vehicle continue to pull the in cab...

Page 11: ...e 6 CAUTION The Camshaft Position CMP sensor and the Crankshaft Position CKP sensor have the same type of connectors and they are in close proximity to one another Make sure the right connectors are u...

Page 12: ...Figure 7 Figure 6...

Page 13: ...n Figure 10 Re install the mini fuse with the attached blade tap into location 50 as shown in Figure 11 Plug in the terminal to the mini auto blade 2006 2007 Model Year Only Locate the mini fuse 28 an...

Page 14: ...Figure 10 Figure 9...

Page 15: ...Figure 11 Figure 12...

Page 16: ...ll of the system connections are correct make sure the entire mounting surface is clean and free of dirt and oil before mounting the Six Gun EconoMind Diesel Tuner Clean and dry as required using a cl...

Page 17: ...plastic parts Permanent damage to the part might result 1 Locate the Window Mount Assembly in your kit 2 Assemble the Banks iQ docking station to the Universal mount by inserting and sliding the Unive...

Page 18: ...in place 6 Next remove and set the side dash access panel aside 7 Locate the RJ12 Cable similar to telephone connector previously secured behind the knee panel Remove the knee panel to gain access to...

Page 19: ...Figure 16 Banks iQ System Figure 17 Banks Bridge Module...

Page 20: ...talled CAUTION Do not use force when working on plastic parts Permanent damage to the part might result 1 The Six Gun EconoMind switch will be installed on the drivers side of the instrument panel IP...

Page 21: ...otated counter clockwise the shaft s flat side should be facing the steering column Secure switch with internal tooth washer and nut Snug the nut Be careful not to over torque the nut and damage the p...

Page 22: ...Figure 18 Figure 19 Six Gun EconoMind switch orientation of the tab on the washer...

Page 23: ...er is removed from the engine take care that no foreign objects enter any of the turbocharger connections on the engine or the turbocharger Foreign objects entering air exhaust or oil connections may...

Page 24: ...ct the compressor outlet hose that goes to the intercooler 19 Re install the air filter housing that was previously removed 20 Reconnect the ground cables to the vehicles batteries NOTE Once the Six G...

Page 25: ...ual trans To teach the Six Gun EconoMind Diesel Tuner that your truck is equipped with a manual transmission drive the truck at a speed over 55 mph for at least 2 minutes The 4 3 diagnostic code will...

Page 26: ...ry considerably with stick or automatic transmission options year model of vehicle and altitude NOTE Before key off check tuner for error codes Use your Banks iQ or EGT gauge to monitor exhaust gas te...

Page 27: ...s indicated by a slight flickering of the list Once the list is updated the most current event will appear at the bottom of the list Each event has an associated timestamp and description which will b...

Page 28: ...end of the Six Gun EconoMind Diesel Tuner next to the harnesses If all wire connections are correct a steady GREEN LED is illuminated If the GREEN LED is not illuminated when the ignition is ON check...

Page 29: ...e flashing sequence will repeat continuously When the problem is corrected the diagnostic code will be eliminated and replaced by a steady GREEN LED NOTE If multiple codes are set they will be display...

Page 30: ...ouple connect eyelets on red yellow wires together NOTE Temp limit feature will be disabled Turn ignition back ON and re check for presence of code If problem persists call Gale Banks Engineering Tech...

Page 31: ...Follow the steps below to unlearn the transmission on your Six Gun EconoMind Diesel Tuner CAUTION The following procedures can only be carried out with the engine not running 1 Turn the vehicle key to...

Page 32: ...Section 9 PLACEMENT OF THE BANKS POWER DECALS END SECTION 9 Figure 25...

Page 33: ...o the CKP sensor 7 Disconnect the Six Gun EconoMind s Camshaft Position CMP connections from the vehicle s CMP sensor and harness 8 Re connect the vehicle s CMP connector back into the CMP sensor 9 Un...

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